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www.minda.co.in
1. Overview : Spark Minda, Ashok Minda Group
2. Company Presentation : Minda Corporation Ltd – Die Casting Division
Table of Contents
2
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GROUP OVERVIEW
Primarily
Automotive
IndustryFounded in 1958 by
Late Shri. S.L Minda
Spark Minda Employees –
14,000 People & Growing
Group Annual Turnover:
INR 3200 Cr./USD 533Mn. (FY 2014-15)
UZAVTOSONOAT
Our JV/Collaboration with Global Leaders
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India :
26 plants
GLOBAL FOOTPRINT
Vietnam:
1 Plant
Indonesia:
1 Plant
Japan:
Design Office
Germany:
1Plant
Czech Republic:
1Plant
Poland:
1 Plant
Uzbekistan:
1 Plant
4
USA:
Local Representative
&
Warehouse
Minneapolis
Boston
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DOMESTIC FOOTPRINT
Gurgaon(1) Delhi NCR (9)
Mumbai (1)Pune (5)
Aurangabad (1)
Chennai (5)
Pantnagar (1)
Haridwar (1)
Pithampur (1)
Plant/UnitGroup HQ
5
Our Product Lines
Electronic & Mechanical Security Systems,
E- Bike Controllers, Immobilizers, Latches, Striker, Door Handles,
Electronic Body Controllers, Start Systems, Power Closure Systems,
Fuel Lid Actuator, RCDL,ESCL, PEPS, Hood ,Tail Gate, Seat Latch,
Hinges, LED Soft Touch, Camera Modules
Keys (Mechanical & Electronics), Key Duplicating Machines
Die CastingAl – HPDC,GDC,LPDC
Zn – Hot Chamber
Instrument Cluster, Dashboard Assemblies, Digital Clocks, Tank Units & Gauges, Chime Bells &
Relays, Speed Sensors, Temperature Sensors, Position Sensors, Pressure Sensors, WIF
Sensors
Wiring Harness, Coupler & Terminals, Relay & Junction Box,
Steering Roll Connector
Injection Molding, 2K Molding Process :
Kinematic Component & Premium Surfaces, Garnish & Trims, Dashboard, Consoles,
Parcel Shelf, Air Vent, Air Duct, Ash Tray, Arm Rests, Cup Holder Glove Box , 5th Door Application, Truck Oil Housing, Cylinder Head
Covers, Rear Sheet Structure, Coupling, Transmission, Coolant
Tanks, Interior Steering, Tool Production
All Group Products under Safety, Security & Restraint Systems ,
Driver Information & Telematics Systems, Interior Systems
Safety, Security & Restraint Systems
Driver Information & Telematics Systems Interior Systems Aftermarket
Four Wheelers : Gear Shift Locks, Wiper Blades,
Auto Rollup Relays Filters (Tractors)
Two Wheelers:Wheel Locks, Helmet Locks,
Control Cables, CDI, Regulators, Rectifiers, Ignition Coil, Igniters,
Relays, Filters
www.minda.co.in
SPARK MINDA GROUP: PRODUCT LINES
6
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Minda Management Services Ltd.
Minda Corporation Ltd.
Minda VAST Access Systems Pvt. Ltd.
Minda Silca Engineering Ltd.
Minda Stoneridge Instruments Ltd.
Minda SAI Ltd.
Minda Furukawa Electric Pvt. Ltd.
Minda KTSN Plastic Solutions GmbH.
PT Minda Automotive Indonesia.
Minda Vietnam Automotive Company Ltd.
Minda Management Services Ltd.
UZ Minda LLC
Minda Automotive Solutions Ltd.
Group Corporate
Safety, Security & Restraint Systems
Safety, Security & Restraint Systems
Keys & Key Duplicating Machines
Driver Information & Telematics Systems, Sensors
Wiring Harness & Connective Systems
Wiring Harness & Connective Systems
Plastic Interiors, Tooling
All Group Products for ASEAN Market
All Group Products for ASEAN Market
Design & Marketing Office in Japan
All Group Products for Uzbekistan Market
Aftermarket
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SPARK MINDA GROUP COMPANIES
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SPARK MINDA GROUP: MAJOR CUSTOMERS
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TIER 1
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Minda Corporation Limited:
Die Casting Division
Pune, India
Greater Noida, IndiaCasting Process GDC (Stationary & Tilting)
LPDC HPDC ( 150 T to 530 T)Zinc Hot Chamber ( 30 T to 280 T)
Facilities 2 Manufacturing PlantsEngineering CenterQuality & Testing LaboratoryMachine Shop with CNC, VMC Sub- assemblies
Product Range GDC : Upper Bracket & Handle holders for 2W, Compressor Housings for Turbochargers, Engine Mounting Brackets for 4W, Intake Manifolds , Brake Calipers, Tandem Master Cylinders for brake application, Housings for steering mechanism, Thermo Housing for water & Oil pump applicationLPDC : Cylinder Heads for 2W, Upper Bracket for 2WHPDC : Master Cylinders for 2W brake application, Seal plates for Turbochargers, Starter motor cover, Head CoverZinc : Ignition lock, Fuel Tank cap parts for 2W & 4W
No. of Employees Pune : 440 , G Noida : 445 ; Total = 885 Nos.
Quality Certification
ISO 9001:2008, ISO 14001, ISO/TS 16949:2009
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MINDA CORPORATION LTD. – DIE CASTING DIVISION
Sales 2015-16 : INR 166.33 Cr/ USD 26 Mn
www.minda.co.in
HISTORICAL MILESTONES
11
20151958 1989 2005 2006 2007 2009 2010 2011 2012 2014
- Minda Group Founded
- Die Casting Facility (Hot Chamber) started for captive consumption at Minda Switch Auto with JV from Zadi, Italy
- First plant commenced in Greater Noida (Hot Chamber)
- Expansion of second facility exclusively for HPDC in Pune
- GDC facility introduced
- Powder coating machining introduced
- First business for bracket (Bajaj)
- Expansion of GDC at Pune.
- Introduction of Al. HPDC in Indonesia
- Incorporated Minda SM Technocast exclusively for Die Casting
- Second plant commenced in Pune (Hot Chamber / Al. HPDC)
- First business for Master Cyl.
- Export started to USA and Europe
- Merger of Minda SM Technocast into Minda Corp. Ltd.
- Introduction of hot chamber die casting facility at Indonesia
- Started Compressor Housing Business with Honeywell
- GDC facility set up in G. Noida
- LPDC facility set up in Pune
- Started mfg. of Engine parts
- Started mfg. of steering parts
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MAJOR CUSTOMERS
Automotive Non Automotive
http://www.endurancegroup.com/index.php
Product Gallery
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Automotive Product Gallery- 2Ws
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Rider Step Holder
Pillion Step Holder
Chain Adjuster Engine Stay Holder
Caliper Body
Cylinder Head
Master Cylinder
Upper BracketHandle Holder
Fuel Tank Lid Fuel Tank Body
Switch Body
Rotor
Automotive Product Gallery- 4Ws
www.minda.co.in15TMC
Neck HousingCompressor Housing
Engine Mounting Bracket
Lock Body
Lock Body cover
Rotor
(Pulsar 135, 150, 200NS, 200SS)
Upper Brackets
Handlebar Holders
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PRODUCT GALLERY – GDC
Caliper Body 2W Disc brake application
Tandem Master Cylinder Brake application (4W, 3W & 2 Ton commercial vehicles)
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PRODUCT GALLERY – GDC
Upper Riser Lower Riser
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PRODUCT GALLERY – GDC
Thermo Housing Application : Water & oil
pumps for HCV
Neck HousingApplication : Steering
System for LCV
Base HousingApplication : Steering
System for LCV
Compressor Housings for Turbochargers
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PRODUCT GALLERY – GDC
http://www.google.co.in/imgres?imgurl=http://wallpaper.chrisescars.com/images/ford-logo-big.jpg&imgrefurl=http://wallpaper.chrisescars.com/index.php?main_page=index&cPath=1_5&h=750&w=1500&sz=70&tbnid=Bi3asbI-HIBzIM:&tbnh=75&tbnw=150&prev=/images?q=ford+logo&zoom=1&q=ford+logo&hl=en&usg=__DF9CuZLWaoHui6v4szIniRc_WRw=&sa=X&ei=5Pb1TLf1O4_QrQeQobiABw&ved=0CBYQ9QEwAg
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PRODUCT GALLERY – GDC
Engine Mounting Bracket
Intake Manifold & Pipe
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PRODUCT GALLERY – LPDC
Cylinder Head Upper Bracket
Pillion Step Holder Engine Stay Holder
Rider Step Holder Bottom Handlebar Holder
Top Handlebar Holder
Chain Adjuster
www.minda.co.in 22
PRODUCT GALLERY – ALUMINIUM PDC
Master Cylinders Converted from GDC to PDC to increase the productivity
Head Cover Starter Cover DAF Cover Seal Plate
www.minda.co.in 23
PRODUCT GALLERY – ALUMINIUM PDC
Fuel Tank Body(Scooty)
Lock Body
Fuel Tank Lid(Pulsar 150,180)
Fuel Tank Body(Pulsar 150,180)
Lock Body (Discover, Pulsar)
Starter Lock Body (Scooty)
Fuel Tank Lid(Scooty)
Lock Body(Dream Yuga)
Fuel Tank Lid
Lock Body(Activa)
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PRODUCT GALLERY – ZINC PDC
Cam
Lock Body (Scorpio, Xylo)
Lock Body (Alto)Lock Parts (Micra)
Lock Body (Indica, Sumo, Safari) Lock Parts (Figo)
Lock Parts (Beat)
(S101)
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PRODUCT GALLERY – ZINC PDC
Cam
Base
Valve Body
Body Base
Actuator Block
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PRODUCT GALLERY – ZINC PDC
Body (RC-51)
Base Small
Switch Base Lever Head Ring Nut
Limit Switch Socket Housing
Current Tower
Body (RC-42)
Body (RC-69)
Switchgear Assembly
Parts
Surround
Non-Automotive components
Infrastructure
Gravity Die Casting
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Die Casting Facility
Machines Capacity : Casting weight up to 15 Kg Technology : 0˚ to 90˚ Tilting with PLC Controlled Other Facility : Sand Core Shooters, T6 Heat Treatment Furnaces ,Sand de-coring ,Gate cutting SPMs etc.
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GDC FACILITY
Robotic arm for Auto-pouring
Capacity: Max950X950mm patternsize
Total Machine: 15 nos Machine Feature: 1. Can be operated from 0-
90°2. Temperature locking
system
Capacity: 250, 300, 500 & 750kg molten metal / hr Total machine: 4 nos Machine Feature: 1. Gas Fired fully automatic 2. Castable inside lining
Capacity: Solid & hollow sand cores up to 5 mm thickness Total machine: 04 nos Machine Feature: 1. Shell cores can be made
solid as well as hollow up to 5.0 mm thick
2. Both side shooting facility &Rollover with control parameter
GDC MachineMelting FurnaceCore Making Machine
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GDC FOUNDRY EQUIPMENT
Capacity: Max500kg Machine Feature:
1. PLC Controlled 2. Various types of castings be
Shot blasted.3. Surface roughness 4~6 Ra
can be achieve
Capacity: 1000Kg &500Kg Solutionizing + Ageing furnace
Total machine : 3nos Machine Feature:
1. PLC controlled
Capacity :500X300X300mm
Total machine: 3nos Machine Feature:
1. Two casting can cut at time2. Changeable fixtures
Shot Blasting MachineHeat Treatment – T6Riser Cutting - SPM
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GDC – POST FOUNDRY EQUIPMENT
Machines Capacity : CNC Turn dia. 350 mm & VMC bed size 1000X450 mm Technology : Rotary indexing Hydraulic fixtures ,tool breakage sensors, SPMs Other Facility : Washing, Leak test , Child part assembly, electronic gauging etc. in closed cabin
Machining Facility with Single Piece Flow Concept Cellular Post Machining Facility
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MACHINING FACILITY
Capacity: Bed size 1000X450 mm
Total machine: 22 nos Machine Feature: 1. Various types of castings can
be machining by changing Fixture
2. 12nos tool holder pocket
Capacity: 350mmTurn Diameter
Total machine: 8 nos Machine Feature: 1. Various types of castings can
be machining by changing chuck
2. Run out accuracy 5-10µm can be achieved
VMCCNC Turning Machine
Capacity: High Pressure Jet Washing up to 15 bar Total machine: 3 nos Machine Feature: 1. Can achieve 2~ 4 mg critical
Millipore value 2. Various types of casting can
washed by changing fixture.
Jet Washing Machine
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MACHINING & POST MACHINING EQUIPMENT
Capacity: 1000pcs /day Total machine: 2 nos Machine Feature: 1. Pokoyoke done in machine2. Assembly dimn can maintain
with in ±0.1mm
Capacity: 600pcs /Day Total machine: 4 nos Machine Feature: 1. Critical / significant
characteristics are checked 100%
2. Automatic data storage3. Online SPC processing
Sub AssemblyElectronic Gauging
Capacity : 800X500X300mm parts Sizecan be tested
Total machine: 4 nos Machine Feature: 1. Wet & dry leak testing can
be done.2. Various types of castings
can be leak tested only by changing fixture.
3. Parts can be tested at 1-4bar
Leak Testing Machine
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MACHINING & POST MACHINING EQUIPMENT
Automatic Pre- Treatment Facility Powder Coating Facility
In house Pre-treatment & powder coating facility. Pre-treatment : Pune- 7 tank treatment; Gr. Noida- 10 tank treatment No. of booths : Pune- 4 Nos.; Gr. Noida- 2 Nos. Baking Oven : Pune- 3 Nos.; Gr. Noida- 1 No Capacity : 25,000 parts / day
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POWDER COATING FACILITY
Infrastructure
Low Pressure Die Casting
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State of Art Bottom filled & fully PLC Controlled machine with movable holding furnace Bed Size : 1800*1600 with 500kg holding furnace. Machine make : Susha S 500 Capacity : Casting up to 25kg can be produced
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ALUMINIUM LPDC MACHINES
LPDC Machine – S500 Susha Make LPDC Machine –Working Concept
Infrastructure
High Pressure Die Casting
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State of Art PLC/CNC Controlled with partial & complete vacuum system Capacity : 150 to 530 Tons Locking Force Machine make : Buhler, Toshiba No. of Machines : Pune - 10 nos , G Noida - 2 Nos.
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ALUMINIUM HPDC MACHINES
Complete Automatic Zinc PDC machines Cellular Concept Layout – Die casting till packing in one single cell Capacity : 30 to 280 Tons locking force Make : Producer No. of machines : Pune – 23 nos , G Noida – 24 nos.
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ZINC PRESSURE DIE CASTING (HOT CHAMBER)
Infrastructure
Quality Lab
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• Density Index for Hydrogen gas analysis
• K mould for oxide / inclusion detection
• Spectrometer : Spectromax
• CMM : Carl Zeiss
• Contour Tracer : Mitutoyo
• Profile Projector
• Microscope with Particle Size Analyzer
• Millipore Test Rig
• Boroscope
• Hardness Tester : Rockwell B & C Scale , Brinell
• Sand Testing Equipments : Sieve Shaker, Hot Tensile Strength ,Scratch Hardness etc.
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INSPECTION & TESTING FACILITY
Infrastructure
Tooling Manufacturing
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Designing Capabilities :• MAGMA for Mould Flow Analysis • AutoCAD• Solid Works • Unigraphics Mac 1
Engineering Capabilities :• Simulation, Tooling design & manufacturing• Machining Fixtures design & manufacturing• Leak testing , washing fixtures design & manufacturing• Sub-assembly fixture designing & manufacturing
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DESIGN & ENGINEERING FACILITY
Software used for Die Manufacturing :• AutoCAD • Delcam
Tool Room Equipments :• VMC – HASS, MAKINO F5 • CNC Wire EDM – FANUC, AGIE & Charmilles• Other Conventional Machines
Pune Plant Capacity : 4 tools / monthGr. Noida Plant Capacity : 6 tools / month
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TOOL MANUFACTURING FACILITY
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AWARDS AND RECOGNITIONS
Thank You !
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Visit us at www.minda.co.in
For further information please contact : sachin.badgujar@mindacorporation.com
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