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“Innovative Mobile Bulk Material
Handling Solutions from Pit To Port”
By: Philip Waddell
Contents
• Introduction to Telestack Ltd
• ‘Pit to Port’ Logistics chain
• Example Case Studies
• Conclusion/Questions?
Introduction to Telestack Ltd – Company
• 8,000 sq/mtmanufacturing facility
• Complete ‘In-House’ design / manufacture
• Based in Northern Ireland, UK
• All units fully assembled, tested and packed
before dispatch
Quarry and Aggregate
Mining
Ports and Inland
Terminals
Stockyard Management
Introduction to Telestack Ltd – Sectors Served
Introduction to Telestack Ltd - References
Introduction to Telestack Ltd - References
• Customised product Range
• Unique range of equipment
• Lead time (12 – 24 weeks)
Telestack
• Contacts in the industry
• Proven track record in the Industry with references and applications
• Dedicated sales person
• Technical sales capabilities
Distributor / Agent • Specifys the equipment to
be used in the project
• Vital link for projects
• Include Telestack as part of overall package to customer
EPC Consultant
• High profile type customer
• Privately owned /government owned or Stevedoring company
• Handling complete range of commodities.
Customer
Introduction to Telestack Ltd – Distribution
Introduction to Telestack Ltd – Australia Representation
Tricon
Mining
Somersby, NSW.
•Queensland
•New South Wales
•Victoria
•Tasmania
OPS
Screening
and Crushing
Perth, WA.
Darwin, NT.
Adelaide, SA.
•Western Australia
•Northern Territory
•South Australia
Telestack Ltd – Australian Standards
1. Structural Standards - AS 4324.1
2. Electrical Standards – AS 3000
3. Guarding Standards – AS 1755
Capacities between 400 – 3000Tonnes per hour
Population of machines in Australia of ~ 150 units
Throughout various sectors.
Structural Standards
Telestack can supply a full structural analysis on machines if requested / required. Frequently
required for units working in Ports and Mines.
Typical reports Consider,
• Local Structural Standards
•Wind loadings
•Material density
•Fully loaded belt scenarios
•Seismic requirements
•Ice and Snow loadings
•Temperature and other Effects
•Discharge chute’s Ship loading)
Pit to Port Logistics Chain
1. Open Pit Link Conveyors from Mobile Crusher to
Field Conveyor 7 x Transtrack Mobile Link Conveyors feeding
Field Conveying System @ 600 Tph. UK. Granite.
Primary
Crusher
Field
Conveyor
to Secondary
Crushing
plant
Mobile Link
Conveyors
1. Open Pit Link Conveyors from Mobile Crusher to
Field Conveyor2 x Transtrack Mobile Link Conveyors feeding
Field Conveying System @ 1000 Tph. Austria. Limestone.
Primary
Crusher
Field
Conveyor
to Secondary
Crushing
plant
Mobile Link
Conveyors
• Mobile Link Conveyors offer the flexible link between the Primary Crusher and the Fixed Field Conveyor.
• As material source moves link conveyors can be relocated / added to follow the blast with raw material source.
1. Open Pit Link Conveyors from Mobile Crusher to
Stacker in Heap Leach Application7 x Transtrack Mobile Link Conveyors feeding
Stacker @ 1500 Tph. Chile. Caliche
Primary Crusher fed
by Dump Trucks Mobile Link
ConveyorsTelescopic
Mobile Link
Conveyors
Telescopic
Mobile
Stacking
Conveyors
2. Open Pit Stacking from Mobile CrusherTS 842 Radial Telescopic Stacker Stockpiling
in pit @ 600 TPH. Denmark. Limestone.
Primary
Crusher
Field
Conveyor
to Secondary
Crushing
plant
Mobile Radial
Telescopic
Stacking
Conveyor
“Can be Fully
Self contained
with On Board
Gen set and
Track
mounted
mobile units”
2. Open Pit Stacking from Mobile Crusher
2 x TC 420 Links and 1 TC 424 R Stockpiling in pit @ 400 TPH Western Australia . Iron Ore.
Crusher Mobile Track
Mounted
Radial Stacker
2. Primary Surge Pile Stacking
TS 1542 Stockpiling over Gravity reclaim Tunnel @ 1000 TPH Western Australia . Limestone.
Primary
Surge Pile
with 3 x
reclaim
feeders.
Radial
Telescopic
Stacker
Better “Live
Reclaim
Capacity” than
traditional fixed
length Conical
Surge Pile
Stacking
Systems
Segregation
minimised
therefore better
flow through
gravity reclaim
And less wear
and tear on
downstream
equipment.
2. Secondary/ Tertiary Product StackingTS 542 Stockpiling Sized Aggregates
500 Tph Germany. Limestone.
Fully De
Segregated
Stockpile
Radial
Telescopic
Stacker
Understanding the Radial telescopic technology – Mobile Stockpiling Systems
Reduce / Eliminate Segregation, Degradation, Compaction and Contamination of the material – ‘In-Specification material’
Mobile Radial
Telescopic
Stacking
Conveyor
3. Open Pit Reclaiming HF 1010 R Reclaiming in pit
1000 Tph Germany. Sand and Gravel.
Track Mounted
Hopper Feeder
Field
Conveyor to
processing
plant
Heavy Duty Tipping
Grid (250mm
Aperture) 180 degree
slewable
boom
4. Load out – Rail / Barge TU 515 R Loading Rail Wagons
500 Tph Poland. Sand and Gravel.
Rail Wagons
Loaded by
TU 515 R
Trucks Tip Directly to
Load Rail wagon
150 Tonne Unloading Hopper, Link Conveyor and TS 850 RadialTelescopic stockpiling Iron Ore @ 800TPH
Unloading Hopper and Link Conveyor feeding TS 850 Stacker
350,000 Tonnes Buffer Stockpiling Capacity
4. Load out – Rail / Barge
Sierre Leone, Africa
1
4
3
2
5
1. Truck Unloading in 150 tonne Hopper
2. Link Conveyor to Stacking system
3. TS 850 Radial Telescopic Stacker - 350,000 Tonnes
4. HF 1515 Mobile Reclaiming Hopper from Stockpile with Link Conveyor
5. TS Radial Telescopic Barge-loading @ 1500TPH
- System: 2 x TS 1542 Radial Telescopic Conveyors
- Material: Limestone / Granite
- Application: Two identical systems fed by 2
separate ground conveyers from underground
mine directly to Barge
Sierre Leone, Africa
- System: TS 1550 Radial Telescopic, 2 x link conveyors, HF 1515 Reclaim feeder and TU 815 Mobile Truck Unloader
- Material: Iron Ore
- Application: Reclaiming iron ore from stockpiles to load 10,000dwt barges for Transhipping project
4. Load out – Rail / Barge TU 2018 R Loading Barges
2000 Tph USA. Aggregates.
TU 2018 R
Fed by CAT 777
Dump Trucks
Barge loading
Trucks Tip Directly to Load
Barge with Radial Boom
100Tonnes
Holding
Capacity
“Tip and Run”
2000 Tonnes
Per Hour
5. Unloading at Port Unloading Hopper Range
Feeding Trucks
From Hopper
Wheel Mounted Towable
100Tonnes
Holding
Capacity c/w
Dust Extraction
“Fed by Clam
Shell Grabs”
Self Driven
Static
Solutions
6. Port Stacking TCL 431 Stockpiling along Face of Jetty.
Ukraine/ Russia. 400tph Coal
TCL 431 Stacker fed by Track Mounted
Link Conveyors – Ukraine.
Linear Stockpile
along front
of Jetty
TCL 431 Stacker with Overband Magnet
– Russia
6. Port Stacking TS 850 x 2 Stockpiling along Face of Jetty.
Russia. 800tph Coal
TS 850 Radial Telescopic Stackers
Linear Stockpile
along front
of Jetty
6. Port Stacking TS 2058 Stockpiling in Coal yard.
Chile. 2000tph Coal
TS 2058 Radial Telescopic Stacker
Designed to Chilean Earthquake Standards – NCH 2369
Max Stockpile Capacity of ~ 140,000m3.
Intake feed system
from Vessels
6. Port Reclaiming TU 1015 R Mobile Reclaim unit .
Australia/ India. 1000tph Coal/ Iron Ore
TU 1015 R Mobile
Reclaim unit
feeding Stacker /
Reclaimer Conveyor
(Coal India)
TU 1015 R fed by CAT 980 Reclaiming
Iron Ore (Port Kembla Australia)
6. Port Reclaiming HF 1520 Mobile Reclaim unit .
Western Australia/ 1500Tph Salt
HF 1520 fed by
CAT 992 wheel loader
Link conveyor to Shiploader
TU 1016 R and TS 1242 Shiploader
Brazil – Grain -1000Tph.
TS 1242 Shipoloader
Triple Entry Truck unloader to
Shiploader
7. Vessel Loading
- System: All Travel Mobile Ship loader and
Hopper feeder
- Material: Iron Ore – 2000TPH - Liberia
- Application: Loading iron ore to Panamax/ Baby Capesize vessels. Feed from 3 x CAT 988s.
7. Vessel Loading TS 2058 and HF 2020T
TS 850 Shiploader
Australia – Grain -1000Tph.
TS 1242 Ship loader to AS
4324.1 ( chute block load
condition of 14 Tonnes)
Telescopic Chute
and Duckbill Rotating Trimmer
7. Vessel Loading
4600mm Transport Limitation
Under Gantry Tripper
WHY USE MOBILE CONVEYOR SYSTEM?
• Ideal for Rapid Deployment for Phase 1 and 2 of export facilities. Can be redeployed to stockyard for phase 3.
• Enables quick revenue stream for material being exported in first year of operation.
• Can be used in rental fleets for short term contracts and moved from site to site. (Contract loading/ stacking)
• Limited civils infrastructure required for jetties.
• Can also be complementary to fixed installations.
• Limited Planning Requirements.
• Resale Value of the equipment.
• Dual Functionality of the Equipment.
Thanks.
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