“Innovative Mobile Bulk Material

Handling Solutions from Pit To Port”

By: Philip Waddell

Contents

• Introduction to Telestack Ltd

• ‘Pit to Port’ Logistics chain

• Example Case Studies

• Conclusion/Questions?

Introduction to Telestack Ltd – Company

• 8,000 sq/mtmanufacturing facility

• Complete ‘In-House’ design / manufacture

• Based in Northern Ireland, UK

• All units fully assembled, tested and packed

before dispatch

Quarry and Aggregate

Mining

Ports and Inland

Terminals

Stockyard Management

Introduction to Telestack Ltd – Sectors Served

Introduction to Telestack Ltd - References

Introduction to Telestack Ltd - References

• Customised product Range

• Unique range of equipment

• Lead time (12 – 24 weeks)

Telestack

• Contacts in the industry

• Proven track record in the Industry with references and applications

• Dedicated sales person

• Technical sales capabilities

Distributor / Agent • Specifys the equipment to

be used in the project

• Vital link for projects

• Include Telestack as part of overall package to customer

EPC Consultant

• High profile type customer

• Privately owned /government owned or Stevedoring company

• Handling complete range of commodities.

Customer

Introduction to Telestack Ltd – Distribution

Introduction to Telestack Ltd – Australia Representation

Tricon

Mining

Somersby, NSW.

•Queensland

•New South Wales

•Victoria

•Tasmania

OPS

Screening

and Crushing

Perth, WA.

Darwin, NT.

Adelaide, SA.

•Western Australia

•Northern Territory

•South Australia

Telestack Ltd – Australian Standards

1. Structural Standards - AS 4324.1

2. Electrical Standards – AS 3000

3. Guarding Standards – AS 1755

Capacities between 400 – 3000Tonnes per hour

Population of machines in Australia of ~ 150 units

Throughout various sectors.

Structural Standards

Telestack can supply a full structural analysis on machines if requested / required. Frequently

required for units working in Ports and Mines.

Typical reports Consider,

• Local Structural Standards

•Wind loadings

•Material density

•Fully loaded belt scenarios

•Seismic requirements

•Ice and Snow loadings

•Temperature and other Effects

•Discharge chute’s Ship loading)

Pit to Port Logistics Chain

1. Open Pit Link Conveyors from Mobile Crusher to

Field Conveyor 7 x Transtrack Mobile Link Conveyors feeding

Field Conveying System @ 600 Tph. UK. Granite.

Primary

Crusher

Field

Conveyor

to Secondary

Crushing

plant

Mobile Link

Conveyors

1. Open Pit Link Conveyors from Mobile Crusher to

Field Conveyor2 x Transtrack Mobile Link Conveyors feeding

Field Conveying System @ 1000 Tph. Austria. Limestone.

Primary

Crusher

Field

Conveyor

to Secondary

Crushing

plant

Mobile Link

Conveyors

• Mobile Link Conveyors offer the flexible link between the Primary Crusher and the Fixed Field Conveyor.

• As material source moves link conveyors can be relocated / added to follow the blast with raw material source.

1. Open Pit Link Conveyors from Mobile Crusher to

Stacker in Heap Leach Application7 x Transtrack Mobile Link Conveyors feeding

Stacker @ 1500 Tph. Chile. Caliche

Primary Crusher fed

by Dump Trucks Mobile Link

ConveyorsTelescopic

Mobile Link

Conveyors

Telescopic

Mobile

Stacking

Conveyors

2. Open Pit Stacking from Mobile CrusherTS 842 Radial Telescopic Stacker Stockpiling

in pit @ 600 TPH. Denmark. Limestone.

Primary

Crusher

Field

Conveyor

to Secondary

Crushing

plant

Mobile Radial

Telescopic

Stacking

Conveyor

“Can be Fully

Self contained

with On Board

Gen set and

Track

mounted

mobile units”

2. Open Pit Stacking from Mobile Crusher

2 x TC 420 Links and 1 TC 424 R Stockpiling in pit @ 400 TPH Western Australia . Iron Ore.

Crusher Mobile Track

Mounted

Radial Stacker

2. Primary Surge Pile Stacking

TS 1542 Stockpiling over Gravity reclaim Tunnel @ 1000 TPH Western Australia . Limestone.

Primary

Surge Pile

with 3 x

reclaim

feeders.

Radial

Telescopic

Stacker

Better “Live

Reclaim

Capacity” than

traditional fixed

length Conical

Surge Pile

Stacking

Systems

Segregation

minimised

therefore better

flow through

gravity reclaim

And less wear

and tear on

downstream

equipment.

2. Secondary/ Tertiary Product StackingTS 542 Stockpiling Sized Aggregates

500 Tph Germany. Limestone.

Fully De

Segregated

Stockpile

Radial

Telescopic

Stacker

Understanding the Radial telescopic technology – Mobile Stockpiling Systems

Reduce / Eliminate Segregation, Degradation, Compaction and Contamination of the material – ‘In-Specification material’

Mobile Radial

Telescopic

Stacking

Conveyor

3. Open Pit Reclaiming HF 1010 R Reclaiming in pit

1000 Tph Germany. Sand and Gravel.

Track Mounted

Hopper Feeder

Field

Conveyor to

processing

plant

Heavy Duty Tipping

Grid (250mm

Aperture) 180 degree

slewable

boom

4. Load out – Rail / Barge TU 515 R Loading Rail Wagons

500 Tph Poland. Sand and Gravel.

Rail Wagons

Loaded by

TU 515 R

Trucks Tip Directly to

Load Rail wagon

150 Tonne Unloading Hopper, Link Conveyor and TS 850 RadialTelescopic stockpiling Iron Ore @ 800TPH

Unloading Hopper and Link Conveyor feeding TS 850 Stacker

350,000 Tonnes Buffer Stockpiling Capacity

4. Load out – Rail / Barge

Sierre Leone, Africa

1

4

3

2

5

1. Truck Unloading in 150 tonne Hopper

2. Link Conveyor to Stacking system

3. TS 850 Radial Telescopic Stacker - 350,000 Tonnes

4. HF 1515 Mobile Reclaiming Hopper from Stockpile with Link Conveyor

5. TS Radial Telescopic Barge-loading @ 1500TPH

- System: 2 x TS 1542 Radial Telescopic Conveyors

- Material: Limestone / Granite

- Application: Two identical systems fed by 2

separate ground conveyers from underground

mine directly to Barge

Sierre Leone, Africa

- System: TS 1550 Radial Telescopic, 2 x link conveyors, HF 1515 Reclaim feeder and TU 815 Mobile Truck Unloader

- Material: Iron Ore

- Application: Reclaiming iron ore from stockpiles to load 10,000dwt barges for Transhipping project

4. Load out – Rail / Barge TU 2018 R Loading Barges

2000 Tph USA. Aggregates.

TU 2018 R

Fed by CAT 777

Dump Trucks

Barge loading

Trucks Tip Directly to Load

Barge with Radial Boom

100Tonnes

Holding

Capacity

“Tip and Run”

2000 Tonnes

Per Hour

5. Unloading at Port Unloading Hopper Range

Feeding Trucks

From Hopper

Wheel Mounted Towable

100Tonnes

Holding

Capacity c/w

Dust Extraction

“Fed by Clam

Shell Grabs”

Self Driven

Static

Solutions

6. Port Stacking TCL 431 Stockpiling along Face of Jetty.

Ukraine/ Russia. 400tph Coal

TCL 431 Stacker fed by Track Mounted

Link Conveyors – Ukraine.

Linear Stockpile

along front

of Jetty

TCL 431 Stacker with Overband Magnet

– Russia

6. Port Stacking TS 850 x 2 Stockpiling along Face of Jetty.

Russia. 800tph Coal

TS 850 Radial Telescopic Stackers

Linear Stockpile

along front

of Jetty

6. Port Stacking TS 2058 Stockpiling in Coal yard.

Chile. 2000tph Coal

TS 2058 Radial Telescopic Stacker

Designed to Chilean Earthquake Standards – NCH 2369

Max Stockpile Capacity of ~ 140,000m3.

Intake feed system

from Vessels

6. Port Reclaiming TU 1015 R Mobile Reclaim unit .

Australia/ India. 1000tph Coal/ Iron Ore

TU 1015 R Mobile

Reclaim unit

feeding Stacker /

Reclaimer Conveyor

(Coal India)

TU 1015 R fed by CAT 980 Reclaiming

Iron Ore (Port Kembla Australia)

6. Port Reclaiming HF 1520 Mobile Reclaim unit .

Western Australia/ 1500Tph Salt

HF 1520 fed by

CAT 992 wheel loader

Link conveyor to Shiploader

TU 1016 R and TS 1242 Shiploader

Brazil – Grain -1000Tph.

TS 1242 Shipoloader

Triple Entry Truck unloader to

Shiploader

7. Vessel Loading

- System: All Travel Mobile Ship loader and

Hopper feeder

- Material: Iron Ore – 2000TPH - Liberia

- Application: Loading iron ore to Panamax/ Baby Capesize vessels. Feed from 3 x CAT 988s.

7. Vessel Loading TS 2058 and HF 2020T

TS 850 Shiploader

Australia – Grain -1000Tph.

TS 1242 Ship loader to AS

4324.1 ( chute block load

condition of 14 Tonnes)

Telescopic Chute

and Duckbill Rotating Trimmer

7. Vessel Loading

4600mm Transport Limitation

Under Gantry Tripper

WHY USE MOBILE CONVEYOR SYSTEM?

• Ideal for Rapid Deployment for Phase 1 and 2 of export facilities. Can be redeployed to stockyard for phase 3.

• Enables quick revenue stream for material being exported in first year of operation.

• Can be used in rental fleets for short term contracts and moved from site to site. (Contract loading/ stacking)

• Limited civils infrastructure required for jetties.

• Can also be complementary to fixed installations.

• Limited Planning Requirements.

• Resale Value of the equipment.

• Dual Functionality of the Equipment.

Thanks.