Okay fern precision castings pvt ltd

OKAY FERN PRECISION CASTINGS PVT. LTD.investment casting people

Vision…..

To become leading manufacturer of investment casting in ferrous & non-ferrous alloys by 2018.

Highest quality ensure Material Diversity ,Complexity of Geometry Dimensional Accuracy with competitive prices.

To achieve above using advanced technology.

Latest know-how, customer centric culture, experienced & skilled team provide complete solutions

Mission

To develop long-term business relations with its customers.

Poised to be Global Investment casting manufacturer.

To grow steadily and become profitable gradually.

Strength

On time bulk Delivery.

Superior Investment Castings quality adhering to various standards.

Flexibility in planning and development of Samples for approval.

Continuous training of our engineers and technicians for best efficiency and quality workmanship.

Board of Directors

Mr. F.V.Fernandes , Technocrat, having 42 years experience in investment casting is serving as Director of OKAY-FERN where he provides Engineering and Management services in Investment Casting Technology.

He has extensive knowledge and experience in Strategic planning, marketing as well as all facets of Operations Management with strong leadership and excellent Project management skills.

Mr. N. K Saboo is a Chartered accountant. He has experience spanning 33 years in the field of finance and engineering industry.

Besides OKAY FERN Mr. N.K. Saboo is director of number of companies including OKAY GROUP OF COMPANIES.

Overview

Total Employees : 179 Nos

Skilled Labor : 61 Nos

Unskilled Labor : 36 Nos

Staff : 82 Nos

Milestone..

Started manufacturing operation in 2008.

In September 2008 our QMS is certified to ISO 9001:2000.

In December 2009 we got certification for PED 97/23/EC & AD 2000 WO merkblatt by TUV Nord.

In January 2010 production capacity is increased from 12 MT to 40 MT of saleable castings per month.

In June 2010 added new testing facilities like computerized Tensile Testing, Impact Testing etc.

In October 2010 QMS is upgraded to ISO 9001:2008 & ISO TS 16949:2009. by TUV Nord

Milestone..

Our foundry got approval for military products by Rifle Factory & Bharat Dynamic Limited.

In 2011 the manufacturing capacity is increased from 40 MT to 80 MT of saleable castings per month.

In December 2011 added Mitutoyo make 2D Linear height gauge for precise & accurate measuring.

In Nov.2013, the manufacturing capacity is increased from 80 MT to 170 MT & new built up area of 20000 sq. ft. in added.

In Oct. 2014 the manufacturing capacity is increased to 240 MT per month

Milestone..

In 2014 ,OKAY FERN has been awarded as Best industry Award by District Industrial Centre a nodal agency of the Government of Maharashtra .

By Sept. 2016 new plant with a capacity of 100 MT per month of saleable castings will start operation at Pithampur Near Indore.

Organization Chart

Fact & Figures…

2009 2010 2011 2012 2013 2014 2015 2016 20170

100

200

300

400

500

600

700

20.6 47.02 86.42 124.96184.56240.69269.84

400

600

Net Sale

Sales

The overwhelming response to our product can be seen by jump in sales years after year…..

Figure in million

Export Sale…

2012 2013 2014 2015 2016 20170

2

4

6

8

10

12

Export Sales

Projected

Figure in million

In-house CAD Facility..

The Dies (Patterns/Tools) are manufactured using latest CAD facilities. OFPCP also provides technical support to its customers to develop cost saving and more efficient products.

Die manufacturing activity is outsource.

Dedicated vendor for die manufacturing.

Wax Pattern Injection….

No. of wax injection presses– 21 including four automatic injection press with capacity of 6 tonne to 35 tonne.

Central Air Conditioning - 65 tonne

Part weight range 1 gm to 150 Kgs.

Wax Pattern Injection…..

Good quality wax pattern are injected through wax injection press

Quality is ensured by wax pattern inspection and dimensional checks.

Wax Pattern Visual Inspection & Wax Assembly….

100% Wax pattern visual inspection carried out to ensure good quality.

Wax assembly is made with proper gating .

Primary Coating…..

The Wax assembly primary ceramic coating process ensures dimensional accuracy and excellent surface finish

Slurry viscosity checks is done before primary coating

Secondary Coating….

Secondary ceramic coating is carried out for strengthening of the mould.

Shelling room is centrally air conditioned with AHU , de-humidification system and wall mounted fans for efficient mould drying.

De-waxing & Pre-heating of autoclaved mould..

After completing the coating process, the wax is removed by de-waxing process, which is done by Autoclave Boiler.

The Ceramic moulds are baked at temperature ranging from 900°C to 1050°C depending on the geometry and size of the casting. The molten metal is then poured in the baked ceramic moulds.

Melting Facility……

4 X 500 kg Crucibles / 275 Kw Induction Furnace.

2 X 190 Kg Crucibles / 125Kw Induction Furnace.

1 X 25 Kg Crucibles / 125Kw Induction Furnace.

Chemical Analysis :

In house spectrometer with 5 base (Fe, Ni, Co, Cu, Al) with 26 elements with Nitrogen

  All heats poured are tested on-line on Spectrometer.

All raw material used are also tested before using.

  Specimens are stored for particular period.

Casting fettling , finishing & Heat Treatment…

In-house Heat Treatment facility available

The casting then undergo the Heat Treatment as Per the material specifications.

Heat Treatment graphs cycles are recorded and documented.

Heat Treatment furnace is calibrated and certified as per API-6A standard.

Casting surface gets clean after shot blasting.

Casting fettling & Visual Inspection…..

The facility includes :

Separation of Castings.

Belt Grinding.

Shot Blasting.

Casting Finishing.

100% visual inspection of finish casting

In-House NDT and Physical Testing's…..

Tensile Testing

Impact Testing

Magnetic Particle Testing

Radiography Testing (Out-Source)

Dye Penetrate Test

Hardness Test

Microstructure

Material test certificates are provided as per EN 10204 3.1

Quality Management System…….

DIN EN ISO 9001:2008.

ISO/TS 16949:2009.

Pressure Equipment Directive 97/23/EC.

AD 2000 – Merkblatt WO.

EMS 14001 :2004 –Implementation by Oct-2016.

OHSAS 18001:2007 – Implementation by Oct-2016..

AS9000 (Aero Space) – Implementation by Nov.-2016

Product Portfolio…

Automobile Component…

Automobiles Components duly Machined…

Defense Component…

Technical Excellence Achieved..

Centre Seat Support for Two Wheelers.

Earlier this component was made my sheet metal , turned part welded together & operations like broaching , drilling , settings etc.

OKAY FERN has developed this part in single piece without any machining or welding.

This job is having 4mm gap & having 36 holes.

Technical Excellence Achieved..

Side Stand Bracket for Two Wheeler.

Earlier this component was made by forging, machining, Drilling of holes, turned pin welding

OKAY FERN has developed this part with integral pin with groove &With cast holes

Machining is totally avoided.

Body for Bramhos Missile in LM 25 (Aluminum)

Earlier this component was made by Sand Casting having more wall thickness & rejection due to cast defect was more than 80%

OKAY FERN has developed this part with minimum wall thickness & rejection less than 5%.

This is helped customer to cut down costly machining & rejection.

Technical Excellence Achieved..

Stay Lever for four wheeler.

Earlier this component was made by forging, machining & welding.

OKAY FERN has developed this part without any machining with the cast holes.

Technical Excellence Achieved..

This Component is developed for ALFA LAVAL , SWEDEN

OKAY FERN is the second foundry in the world to make such type Castings which are having 586 Spikes of 3 mm Dia & 10 mm Length.

Technical Excellence Achieved..

Initially Castings was Routed through Sand Casting Method with Lot of Machining & Press fitting of Ball.

OKAY FERN has Developed This Component which Directly goes for Assembly with inbuilt Ball & all hole as Cast without any machining.

Technical Excellence Achieved..

For Turbo Energy LTD Presently made through

Sand Casting Method having rough in volute finish.

OKAY FERN has developed this component in SG Iron having very good in volute finish by avoiding maximum machining.

Our Valuable OEM Automobile Customers..

Our Valuable Tier – II Automobile Customers..

Our valuable Domestic Customers…

Our valuable Overseas Customers…

Contact usSurvey no. 126/1, Behind CCI LTD, MIDC Area, Malegaon, Sinner, Nashik-422113 Tel. : (02551) 230171 / 230874

okayfern@yahoo.com

www.okayfern.co.in

THANK YOUTEAM OKAY FERN

Visit us : www.okayfern.co.in