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CFW701 HVAC-R Drives

Wau lvdrive cfw701_eng_r00

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Page 1: Wau lvdrive cfw701_eng_r00

CFW701 HVAC-R Drives

Page 2: Wau lvdrive cfw701_eng_r00

The Full HVAC-R Capability

H

V

AC

R

Heating

Ventilation

Air Conditioning

Refrigeration

Page 3: Wau lvdrive cfw701_eng_r00

3-Phase to 3-Phase

1.5 to 55 kW (2 to 75 HP) @ 220 V

1-Phase to 3-Phase

1.1 to 2.2 kW (1.5 to 3 HP) @ 220 V

3-Phase to 3-Phase

1.5 to 110 kW (2 to 150 HP) @ 575 V

3-Phase to 3-Phase

1.5 to 132 kW (2 to 175 HP) @ 400 V

Power Ratings

Page 4: Wau lvdrive cfw701_eng_r00

Hospitals

Airports

Malls

Stadiums

School and universities

Hotels and restaurants

Residential

Commercial building

HVAC-R Systems

Créditos: Érica Ramalho/Governo do Rio de Janeiro - Portal da Copa

Maracanã Stadium

More than 25 CFW701 VSDs in use

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Applications Pumps Fans Compressors Condensers Evaporators Cooling towers Boilers Chillers

Variables Temperature Moisture Pressure Air movement

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Highlights Conformal Coated (3C2) VSD lifetime is extended: protection against chemically

active substances, related to contamination from the atmosphere.

Control Modes V/Hz (scalar) Vector Control (VVW)

Temperature w/o Derating 10…50 ºC (frames A to D) 10…45 ºC (frame E)

Communication Protocols as Standard BACnet MS/TP Metasys N2 Modbus-RTU

Optional Flash Memory Copy function Storage capacity 1 MB

Certifications

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Highlights Harmonic Mitigation with Inductor Meets the standard IEC 61000-3-12 in the

DC link built-in

PLC Function Built-In Programming flexibility combined with network and I/O make the CFW701 a

powerful part of an integrated system. Free WLP software in www.weg.net

RFI Filter Built-In Meets mandatory harmonic

Current standard EN 61000-3-12

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HVAC Functions Bypass Using one of its relay outputs the CFW701 allows the motor to be started cross the line. External circuit is needed for this operation.

Fire Mode This function makes the drive inhibit its internal faults, making the motor run during adverse conditions without stopping the process.

Dry Pump Prevents the pump from running with no load.

Sleep / Wake-Up Mode Prevents the operation of the motor at low speeds for a amount of time programmed. Wake-up mode determines the time the drive is restarted.

Page 9: Wau lvdrive cfw701_eng_r00

HVAC Functions Short Cycle Protection Prevents a compressor / motor from being switched on and off in short periods of time.

Filter Maintenance Alarm Warns about the need to replace the filter.

PTC For monitoring PTC sensor.

Broken Belt Monitors motor torque and prevents the drive from running with no load in case of a broken belt.

Page 10: Wau lvdrive cfw701_eng_r00

HVAC Functions Advanced PID - 3 x PID Three PID control loops: one controls the process by itself (the one the motor is running) and two are additional PID loops for use to control independent process variables (it might be for the control of external process not related to what the main PID loop is handling). This eliminates the use of an additional PID controller.

Energy Saving Depending on the motor speed and load conditions, flux is reduced decreasing losses and therefore efficiency is improved.

Valve VSD CFW701 with energy saving enable

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Energy Saving Case - Cooling Tower

Data Motor: 5 HP / 10 poles / 380 V ac Operation time: 5,280 hours/year

(24h/daily x 20 days/month x 11 months/year) kWh Rate: USD $ 0.10 (US rating)

Average Energy Demand

Control Consumption (kW – 1h)

Annual consumption (kWh/year)

Annual savings (kWh/year)

Annual savings (USD $/year)

Savings (%) Payback

ON/OFF 2.41 12,724.80 NA NA NA NA

CFW701 w/ PID 1.37 7,233.60 5,491.20 549.12 43% 11 months

CFW701 w/ PID and save energy

enable 1.27 6,705.60 6,019.20 601.92 47% 10 months

Results

Page 12: Wau lvdrive cfw701_eng_r00

Energy Saving The future depends on conscious and sustainable actions as the world grows fast and for this, modern automated solutions are required. Technology is already present in our lives, and, in order to produce the energy that drives all the innovations, somebody has to foot the bill. What are you doing to grow sustainably? What are you doing to grow sustainably?

42% of the energy consumed worldwide today is used by industry.

68% of the energy used in industry is consumed by electric motors.

Page 13: Wau lvdrive cfw701_eng_r00

Energy Saving Save even more energy by using the CFW701 HVAC-R together with the W22 Premium motors, which have the best efficiency in the market. This solution can help you reduce power consumption by approximately 15%, thus contributing to sustainable development of the planet.

Use energy in a conscious way

Go Green! Calculate on our website the payback of the investment achieved by the use of frequency inverters in your application: www.weg.net

Page 14: Wau lvdrive cfw701_eng_r00

Simplicity Built-in HMI with Backlight Display

UBS Connection

Surface and Flange Mounting

Thermal Management

Automatic heatsink fan control based on temperature

Fan speed sensor (parameter for speed indication, speed alarm)

Fan enabled time parameter (alarm for predictive maintenance)

Fans easily detachable for cleaning and replacement

Parameter indications of heatsink and internal temperatures

1

2

3

4

1 2 3

4

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Simplicity Memory Flash (Not Included - Optional)

PTC, AI3 and RS485 port

Control I/O Terminals (Plug-In)

8DI, 5DO, 3AI, 2AO and 1 PTC

1

2

3

5

6

1

2 3

4

4 5 6

Power Supply Terminals

DC Link Connections

Motor Terminals

Detachable

Page 16: Wau lvdrive cfw701_eng_r00

Built-In HMI User Friendly Programming Oriented start-up: step by step configuration Soft keys: shortcut to parameters Parameter groups: direct access to parameters

Menu (to select the parameter groups) only one parameter group is shown at a time

Motor rotation

Local/remote (commands and

references source) Inverter status

Secondary indication

Measurement unit (it refers to the value of the main indication)

Main display

Page 17: Wau lvdrive cfw701_eng_r00

Remote HMI Intuitive and easy to use keypad includes functions and

parameter navigation similar to other WEG drives Indication in engineering units and status of the VSD 5 digits resolution with 126 segments Degree of protection Nema12/IP56 Uses the original keypad from the drive

CAB-RS-XM X = up to 10 m

RHMIF-03 Mounting Frame for

remote keypad

HMI-03 - Accessory

Page 18: Wau lvdrive cfw701_eng_r00

Standard Factory Installed RFI Filter Reduces electromagnetic interference as standard “C3” appears in the product code indicating compliance with

IEC 61800 standard C2 and C1 category as optional. Refer to CFW701 user manual Thermal Management Fans installed closed to heat sink are controlled based on the

temperature of power modules Possibility to monitor heat sink and inside air temperature thus

ensuring protection to critical components e.g. IGBTs and control board Easy Maintenance

and/or Replacement

Page 19: Wau lvdrive cfw701_eng_r00

Standard Communication by RS485 terminals BACnet Metasys N2 Modbus RTU Conformal Coated (3C2) VSD lifetime is extended: protection against chemically active

substances, related to contamination from the atmosphere.

Harmonic Mitigation with Inductor No line reactance required No restrictions for installation, minimum impedance is not required Meets the standard IEC 61000-3-12 in the DC link built-in

BLT Certification

Page 20: Wau lvdrive cfw701_eng_r00

Optional - Factory Installed Safety Stop Module Activation of the safety stop function blocks the PWM pulses to the

transistors in the power section of the drive Meets ISO13849-1 and EN954-1 / category 3 “Y1” appears in the product code External 24 Vdc Power Supply External power circuit providing 24Vdc to the CFW701 control board and

accessory modules “W1” appears in the product code Integral Dynamic Braking IGBT Available for frame sizes A to D as standard and frame size E as optional “DB” appears in the product code DB resistors selected and purchased separately

Safety Stop Module

Page 21: Wau lvdrive cfw701_eng_r00

Accessory - User Installed NEMA1 The enclosure complies with North American NEMA standards Can come with the standard product add nameplate code ‘N1’

instead 20 for IP20

Expansion Module of Relay Outputs Two relay outputs with reversible contacts and capacity of 1 A /

250 V for each contact

Page 22: Wau lvdrive cfw701_eng_r00

Flash Memory Module MMF-2 - Accessory

Saves VSD parameters and the SoftPLC application (backup)

Copy Function: VSD → MMF MMF → VSD Password protected* for user programs

in the SoftPLC

* Protects Intellectual Property Note: remove power before inserting or removing the module.

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Protection Degree Increased Robust No panel need Switch-disconnector for maintenance Extended lifetime Cost saving on cables, panels,

commissioning and installation Available for frame size B, C, D and

E.

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SoftPLC Feature Memory capacity: 4,536 bytes (RAM - run application) 32,768 bytes (FLASH - storage)

Graphical displays are similar to other WEG drives

On-line user program transfer and monitoring interface using RS485 or USB

Ladder language programming 50 configurable user parameters Access to all CFW701 parameters,

I/O and keypad Trace Feature

On-line graphic monitoring of parameters/variables Configurable up to six channels

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SoftPLC Feature On-line Monitoring of Parameters/Variables

I/O Monitoring

Enable/Disable I/O Feature Simplifies and speeds up the verification of the connected I/O

Parameter Editing Allows changing parameters values

Page 26: Wau lvdrive cfw701_eng_r00

SuperDrive G2 Software for programming,

control and monitoring of WEG drives

Stores parameter sets in a computer file format

Easy transfer of parameters between the PC and CFW701

USB port

Page 27: Wau lvdrive cfw701_eng_r00

CFW701 CFW700

vs.

“Looks can be deceiving … they are very different!”

Page 28: Wau lvdrive cfw701_eng_r00

CFW701 CFW700

Segment HVAC-R General Purpose

Motor power 1,1 to 132 kW (1,5 to 150 HP) 1,1 to 132 kW (1,5 to 150 HP)

Voltages 200-240 Vac, 380-480 Vac or 500-600 Vac

200-240 Vac, 380-480 Vac or 500-600 Vac

Overload

Normal Duty (ND) 110% for 1min every 10min

Heavy Duty (HD)

150% for 1min every 10min

Normal Duty (ND) 110% for 1min every 10min

Heavy Duty (HD)

150% for 1min every 10min

Page 29: Wau lvdrive cfw701_eng_r00

CFW701 CFW700

Software (firmware/SoftPLC)

Hardware

Configuration 8DI, 2DOR, 3DOT, 3AI, 1PTC

8DI, 1DOR, 4DOT, 2AI, Encoder

RFI filter Standard Optional (assembled at the factory)

Harmonic Link DC Inductor Meets the standard IEC61000-3-12

Link DC Inductor Meets the standard IEC61000-3-12

Different between them.

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Bornes CFW701

Bornes CFW700

vs.

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CFW701 CFW700

HVAC in place of SPLC

No bar graph

Units for HVAC

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SMACNA Awards On the 21st edition of SMACNA Brazil, the

most important organ of the HVAC segment,

WEG was awarded the recognition price by the

supply of products for the Cooling system to

the MARANACA stadium. The package

includes Drives CFW701, Soft Starters SSW07

series and W22 premium electrical motors..

Since 1993 SMACNA Brazil recognizes the

most impressive engineering achievements

accomplished with respect to environmental

subjects. At this edition more than 130 projects

were evaluated within 7 categories.

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