VANGEST - THE FUTURE MADE BY EXPERTS

Integração e flexibilidade numa única solução

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Founded in 1986, VANGEST® group combines youth and

energy with the knowledge gained along the 24 years of

activity, making available an integrated offer of high quality

standards.

From design, through engineering to industrialization and mass

production.

Site: Marinha Grande, Portugal

Production area: 10.962 m2

A key factor for decision


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The Group

Foundation: 1986

Employees: 220

Annual Revenues: 25 M€

Production Capacity (moulds): 200/year

Maximum mould size: 35 tons

Main markets: Spain, Benelux, Scandinavia,

UK, Germany, Austria, Brazil, Russia, Iran

and USA

Certifications: ISO 9001, ISO 14001, EN

9100

Mould Making up to 5 tons


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The Group

Mould Making up to 35 tons


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Business Areas

The VANGEST® group is an entrepreneurial “universe” of 12

companies - spread over 3 business areas - working as a

combined cluster totally dedicated to product development.


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Industrial Design

Market research, trends and technologies | Benchmarking and

competition analysis | Product design and engineering | 3D

modeling with SIEMENS SolidEdge® | Photorealistic

visualization with Bunkspeed® Hypershot™ | Product +

Interface graphics | Packaging design


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Engineering – Reverse Engineering

3D information acquisition for surface geometry creation,

through photometric collection of spatial coordinates of the

model’s surface.


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Engineering – Product Engineering

Product development of components, CAD 3D modeling of

solids and Class-A surfaces with SIEMENS NX, NX I-Deas®,

SolidEdge® or DDS CatiaV5.


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Engineering – FEM Structural Analysis

Structural analysis of plastic and metallic components and

simulation and optimization of injection, cooling, torque and

strain with MSC SimDesigner, Patram, Dytran, Nastran,

Adams, Marc and Moldflow®.


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Prototyping – Rapid Prototyping

Stereolithography

High resolution prototypes for design and geometry

evaluation. “Masters” for vacuum casting moulds.

Selective Laser Sintering

High resolution functional prototypes with high mechanical

performance, for design, geometry and engineering

evaluation.


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Prototyping – Vacuum Casting

Prototype production through vacuum casting for small series

up to 25 units.

Transparent PU | Rubber PU | Casting resins


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Prototyping - HSM

High Speed Milling of models and parts, both plastic and

metallic, based on CAD 3D models.

High speed milling centers with 3, 4 and 5 axes, up to 8.000

mm long.


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Prototyping – Showcase Models

Models produced through HSM, painted, textured and

assembled for public presentation and design evaluation.


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Rapid Manufacturing

Dashboard

High Quality SLA “Master”, 500 kg silicone mould for vacuum

casting

10 parts / 2 weeks

Cover wheel (FE/FD/TE/TD)

SLA “Masters”, silicone moulds for vacuum casting, PUR casts

40 parts / 4 weeks


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Tooling Project - Moulds

Complete 2D + 3D mould project management supported by

advanced CAD/CAM/CAE systems as SIEMENS NX, NX-

Ideas® and DDS CatiaV5.


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Cooling and warpage analysis with Mould Flow.


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Complete 2D + 3D mould project management supported

by advanced CAD/CAM/CAE systems as SIEMENS NX,

NX-Ideas® and DDS CatiaV5.


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Mould Manufacture

High performance equipment to assure short delivery times

while maintaining reduced costs:

4 Deckel-Maho (5 axes)



2 Makino (4 axes with automatic pallet)

= over 20,000 production hours/month


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Quality Control

2 tri-dimensional measuring platforms CMM DEA GLOBAL

IMAGE 9208 (2000 x 900 x 800 mm)

1 tri-dimensional measuring platform CMM LK- G90C (600 x

500 x 400 mm)

1 Microscope (200 x 150 x 140mm)


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Aluminum Moulds

Moulds with identical injection specifications to final production

tool, combining standard components with aluminium core and

cavity.

Critical time-to-market can be largely reduced, producing runs

of several thousand plastic parts.


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Injection Moulds

Steel moulds for thermoplastic injection, for mass production,

up to 35 tons.


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Injection Moulds

Steel moulds for thermoplastic injection, for mass production,

up to 35 tons.


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Prototype Moulds

RIM molds, machined or cast, to short-run injections (± 100

PU parts in few days).

Molds with molding zone Aluminum and "standard“ structure

for average runs (thousands of plastic parts).

Hybrid Moulds - Various materials - Short-run, for fast and

accurate reproduction of complex shapes (hundreds of parts

injected in thermoplastic - 2 weeks).


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Mould Testing

Moulds are tested in real production situations to achieve

target Cpk values, using Dataflow Plus for detailed mould

analysis and Kistler® for cavity pressure control.


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OEM Examples

Automotive interior and exterior lighting, mirrors, door panels.


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Thermoplastic Injection

Injection of technical parts in thermoplastic with high levels of

automation and dedicated assembly lines.


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Clients

VANGEST® group is a global supplier of international leader

companies.


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Contacts

For further information or quotations, please call:

Damião Dias

[email protected]

Tel +351 919 561 036

Tel +351 244 575 704

Fax +351 244 575 771

Edifício VANGEST

Estrada de Leiria, 210

2431-967 Marinha Grande

Portugal

www.vangest.com

mailto:[email protected]

http://www.vangest.com/


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PORTFOLIO EXAMPLES


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WORK | Integrated Project

Made in house:

DESIGN | ENGINEERING | PROTOTYPING | SERIAL MOULDS

Black&Decker. Corded drill


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HOUSEWARE | Integrated Project

Made in house:

DESIGN | PROTOTYPING

Soba . Steamstation


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HOUSEWARE

Made in house:

DESIGN

Flama . Professional grill


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HOUSEWARE | Integrated Project

Made in house:


Honeywell. Dehumidifier


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PACKAGING | Integrated Project

Made in house:


Domplex . Children storage system


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CHILDCARE

Made in house:

DESIGN

Bicycle child seat


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CHILDCARE | Integrated Project

Made in house:

ENGINEERING | SERIAL MOULDS


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CHILDCARE | Integrated Project

Made in house:

PROTOTYPING | SERIAL MOULDS


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LIGHTING | Integrated Project

Made in house:


Schréder. Street lamp


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MEDICAL EQUIPMENT | Integrated Project

Made in house:

ENGINEERING | PROTOTYPING | CHECKING FIXTURES | SERIAL MOULDS


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MEDICAL EQUIPMENT | Integrated Project

Made in house:

ENGINEERING | PROTOTYPING | CHECKING FIXTURES | SERIAL MOULDS


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MEDICAL EQUIPMENT

Made in house:

SERIAL MOULDS


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REBRANDING | PACKAGING

Made in house:

DESIGN

Becken. Brand identity, graphic norms manual and packaging design


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Made in house:


Swatch. New Swatch standard packaging


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Made in house:



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PACKAGING

Made in house:

SERIAL MOULDS


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Made in house:



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GARDEN

Made in house:

SERIAL MOULDS


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GARDEN

Made in house:

SERIAL MOULDS


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PIPE FITTINGS

Made in house:

SERIAL MOULDS


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OUTDOOR | Integrated Project

Made in house:


Beach ashtray


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ENVIRONMENT | Integrated Project

Made in house:


Recycling stations


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ENVIRONMENT | Integrated Project

Made in house:


Recycling station


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RAPID MANUFACTURING | Integrated Project

Made in house:

ENGINEERING | PROTOTYPING | RAPID MANUFACTURING

Client escorting robots | SANTADER MADRID

In collaboration with YDREAMS.


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TRADE MARKETING POS | Integrated Project

Made in house:

ENGINEERING | ENGINEERING | PROTOTYPING | SERIAL MOULDS |

PRODUCTION

Modular display | CADBURY


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Made in house:


PRODUCTION

Premium display | TRIDENT SENSES


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Made in house:


PRODUCTION

Shared Display | BUBBALOO, BUBBLICIUS & BUBBALOO 5 PIECES


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MERCHANDISING | Integrated Project

Made in house:

DESIGN | PROTOTYPING | SERIAL MOULDS | PRODUCTION

Pencil Sharpener | O5 Oil Collector Campaign Launch


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Made in house:

PROTOTYPING | SERIAL MOULDS | PRODUCTION

Tray, sugar holder, napkin holder, wall clock | BOUNDI


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Made in house:

PROTOTYPING | SERIAL MOULDS | PRODUCTION

Clip magnet | ELONTRIL / BIAL


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RAPID PROTOTYPING

Made in house:

ENGINEERING | PROTOTYPING

Part prototyping for photo shoot | SAGRES CUP


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Clients

VANGEST® group is a global supplier of international leader companies.


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Contacts

For further information or quotations, please call:

Damião Dias

[email protected]

Tel +351 919 561 036

Tel +351 244 575 704

Fax +351 244 575 771

Edifício VANGEST

Estrada de Leiria, 210

2431-967 Marinha Grande

Portugal

www.vangest.com

mailto:[email protected]

http://www.vangest.com/

Technology

VANGEST - THE FUTURE MADE BY EXPERTS