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The Building Blocks of the Industrial NetworkDesign Tools and a look at what’s to come from Panduit!
IN-Room Micro Data CenterProviding a robust and secure network infrastructure to protect the integrity,
availability and confidentiality of control and information data.
Panduit 5 IN’s and Building Blocks
The Issues
Best practices are not followed
• Unorganized inefficient• Hard to find equipment
• Not grounded
• Troubleshooting is difficult
• Cabling cannot be tracked
• Expanding becomes adding another table
• Network performance issues are mostly physical infrastructure
Panduit 5 IN’s and Building Blocks
Micro Data Centers (MDC) IN-Room SolutionPre-Configured MDC Based on Your Reference Architecture
• Allows effective deployment of Converged PlantwideEthernet (CPwE) architecture
• Factory assembled to include the connectivity, cable management, and power supply
• Thermally tested and validated for highreliability
• Scalability
– Single part number simplifies the design and execution for a fast and repeatable solution
– Available in various configurations with room for growth without increasing control room footprint
• Security
– Protect the integrity of cabling media and also enable physical layer access control over critical network systems
Panduit 5 IN’s and Building Blocks
Micro Data Center – IN-Room Solution
Enterprise/OfficePatchfield used to uplink switch
to level 4 & 5 Enterprise
Server PatchingCross connect between production
servers and switch
Firewall and DMZLogical buffer zone between theEnterprise and Manufacturing
Manufacturing ZonePatchfield used to connect layer 3 switch to layer 2 switches used on
plant floor
Panduit 5 IN’s and Building Blocks
Racks And Cabinets
• Single efficient location
• Scalable
• Equipment and cable management
• Grounding
• Security
• Troubleshooting and diagnostics
Racks and Cabinet Features
• Cable managers for organization
– Horizontal
– Vertical
– Front and rear
• Grounding of rack or cabinet
• Segregation of networks
– Corporate
– Demilitarized Zone (DMZ)
– Factory
• Mount DIN Rail devices
Corporate
DMZ
Factory
DIN Rail Mount
Vertical Manager
Horizontal Manager
Rack Grounding
Racks And Cabinets
Network Security
• Design into build
• Full solution• RJ45
• Fiber
• No additional installation or tools required
• Can be installed anytime
• Full solution• RJ45
• Fiber
• Simple to install & remove (tool provided)
Block out / lock in Keyed Connectivity
• Unauthorized network access• Eliminate improper patching
USB Block out
Pre-Configured Industrial
Distribution Frame
High level Industrial Architecture
Industrial Distribution Frame (New)
Industrial Distribution Frame (new)
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IDF in CPWE
Current State - IDF Problems In-consistent deployment of 19” equipment
o Equipment placement
o Cable management placement, utilization
o Slack length
Power management, cords falling out
Insufficient cooling capacity
Thermal alarms
Penetration locations
Poor cable management
Slack length, etc.
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• Pre-Configured Industrial Distribution Frame protects 19” rack mount switches on the factory floor in a Zone Network Architecture.
• Offers consistent equipment deployment while minimizing engineering and installation time.
• Dimensions: 48”H (1219mm) x 24” (610mm) W x 30”D (762mm)
• 26 Rack Units
• Wall mount, dual hinged, UL Type 4, IP66
• Best in class thermal solution with highest cooling capacity in industry.
• Designed for fiber based Cisco 3750X and copper based Cisco 2960S switch deployments.
• Maximum Configuration:
– (2) Cisco 3750X Switches
– (3) Cisco 2960S Switches
– (1) 2U UPS
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Panduit’s IDF SolutionZDF48-RA
• Pre-Configuration: Reduces time required for planning, designing, procurement, and installation for faster implementation (rapid deployment)
• Thermally validated: Panduit Laboratories tested the thermal performance with recommended AC unit and verified the ambient limitations to 50OC.
• Network reliability: Additional back end space is provided to allow for sufficient cooling with 3 times the cooling capacity of typical deployments. Avoid premature equipment failures due to overheating.
• Consistent defined deployment: The standardized pre-configured equipment, accessory layout and cabling instructions assure successive deployments are consistent and repeatable.
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Value Proposition
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IDF Elevation as Installed
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IDF Installation Recommendation
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IDF as Shipped Front view
• Rails set to optimum position
• Fiber enclosure (FRME1U) installed
• Cable management (CMPHHF1) installed
• Fiber management spools
• Patch panels installed
• Cage nuts for 3750s, 2960Ss, UPS
• ESD ports installed
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IDF – Rear Body
• Ground bar installed
• Ground whips installed
• Equipment rest installed
• Equipment power cords
• Strain relief bars
• Cage nuts for equipment mounts
• ESD ports
19IDF – Back Panel
• Copper cable management
– Hook and loop
– D-rings
• Fiber trunk duct
• Power cable management
• DIN Rail
• Fiber trunk management
• Clearance for stack cables
• Cover for AC unit opening
• Enclosure penetration template
• Infrastructure ground cable
• Corrugated tubing for trunk
• Optimized equipment power cords
• Cable routing instructions
• Installation Guide
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Other uninstalled items
• Panduit Items:
– (96) CJ688TGYL Mini-com modules
– (2) UTP28SP8INBU-48 Patch cable
– PUR6004YL-UY Category 6 cable
– FAP12WAQDLCZ FAP modules
– FXE10-10M2Y Fiber Patch cords
– FODRX24Y Fiber Trunk
– FLCDMCXAQY LC Fiber Connectors
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Accessories Ordered Separately
• Other customer supplied:
– (1) Pentair AC Unit: N280416G100
– (2) Cisco 3750X Switches
– (2 to 3) Cisco 2960S Switches
– (1) 2U UPS up to 1500W
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Pre-Configured Industrial Distribution Frame (IDF)
Popular Configuration Drawing (PCD)
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Pre-Configured Industrial Distribution Frame (IDF)
Popular Configuration Drawing (PCD) showing the IDF as part of a typical network deployment
Integrated and Switch Ready Network Zone Systems
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Market OverviewMapping CPwE Architecture from logical to physical
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IN-Frastructure
IN-Route
IN-Panel
IN-Field
IN-Room
Integrated Zone
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Factory Level Network Deployment
• Zone systems with Layer 3 switching manages network traffic locally and can enable virtualization to improve management of the network.
• Switches are deployed in the control panel build and communicate critical traffic between control devices coordinating machine actions.
• Machine level network switches enable communication at the machine device level and communicate back to the control system.
Machine Device
Machine DeviceMachine
DeviceMachine DeviceMachine
DeviceMachine Device
Machine Device
Machine DeviceMachine
DeviceMachine DeviceMachine
DeviceMachine Device
…
…
Zone System
Control Panel
Machine Level
Dielectric Conduit-tedFiber Distribution Cable
DIN mount enclosure to break out and protect buffered fibers
Fiber Panel to create testable permanent links on distribution cable
LC to LC Jumpers to Ethernet Switch uplink
Copper patch panel and horizontal cable distribution
Integrated Network Zone System
Industrial ArchitectureExample of Fiber to the Telecom Enclosure (FTTE)
Panduit 5 IN’s and Building Blocks
Allen-Bradley Stratix Switches– Cisco Switching Technology with
Rockwell Software
Fully Validated System– UL approved panel (UL 508A)
– Thermally Validated
– Tested for resistance to shock and vibration during shipment
All 240V devices housed behind a shield for touch-safe access
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Panduit Integrated Network Zone Systems
• 24” x 36” x 12” NEMA 4/12 enclosure
• Stratix 8000 10-port switch
(second switch/expansion not included)
• 1Gb uplink capability
• 8-port Copper Expansion module
• 48-port patch panel for structured cabling; patch cords and jacks included for downlink cabling
• Fiber optic surface mount box for uplink cabling
• IP66 Rated Ingress Protection
• Thermally Validated to 40°C
• Class 1, Division 2 Components
Fully Assembled, UL Approved
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Detailed DescriptionZ23N-SBABD5
expansion capability
2nd device not included
• 24” x 24” x 12” NEMA 4/12 enclosure
• Stratix 5700 10-port switch
• 1Gb uplink capability
• 8-port DIN-mount patch panel for structured cabling; patch cords and jacks included for downlink cabling
• 8-port DIN-mount patch panel for fiber optic uplink cabling
• IP66 Rated Ingress Protection
• Thermally Validated to 40°C
• Class 1, Division 2 Components
Fully Assembled, UL Approved
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Detailed DescriptionZ22N-SDAD5
• 12” x 14” x 10” NEMA 4/12 enclosure
• Stratix 5700 10-port switch
• 1Gb uplink capability
• DIN-rail patching with proper slack management systems for fiber optic uplinks
Gland plate down-link adapters not included
• IP66 Rated Ingress Protection
• Thermally Validated to 50°C
Fully Assembled, UL Approved
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Detailed DescriptionZ11N-SDD
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Benefits of the Panduit Integrated Solution
Features• Provides single part number ordering
• System is pre-engineered, pre-tested and pre-validated
• Segregated system enables IT safe access
• Standardized and compliant global solution
• Scalable architecture
Benefit
• Accelerate deployments while reducing risk; Delivers up to 75% reduction in time to deploy
0
5
10
Custom Integrated
Plan
Design
Procure
Install
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Product Bulletin
• Zone Systems contain only Class I, Division 2 electrical components
• All Zone Systems are suitable for use in Class I, Division 2 areas
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Hazardous Locations – Oil and Gas Markets
• Layer 3 Stratix 8300 – RA# 1783-RMS10T– Link multiple access layer switches
– Intermediary between the access layer and the control room
– New Zone Parts:
• Z23N-SGABA1
• Z23N-SGABD1
• Z23N-SGACD1
• More systems available on Panduit.com
• NAT (Network Address Translation) – RA# 1783-BMS10CGN, 1783BMS10CGN
– This feature within the switch firmware speeds deployment and network integration
– Allows multiple devices using same IP address on the network
– New Zone Parts:
• Z22N-SHAD4 (20-port version)
• Z22N-SIAD4 (10-port version)
• More systems available on Panduit.com
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New Switches available!
• For facilities with centralized UPS
• New Zone Parts:– Z22N-SDAD4
– Z22N-SEAD4
– Z22N-SHAD4
– Z22N-SIAD4
• More systems available on Panduit.com– NEMA 4X in 316 Stainless Steel
– STP and UTP options
– Contact your local Panduit Representative for more information
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Zone Systems
Sometimes you don’t need a new switch– Moving existing switches out of control panel
– Switches owned, but not yet deployed
– Special switch pricing agreements
– Other switch models besides Stratix
Same features of Integrated Network Zone Except– User provides switch
– User mounts switch
– User provides SFP transceivers
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Switch Ready Network Zone Systems
• Z23R-S15– 24” x 36” x 12” Enclosure
– Wiring ready for switch
– Redundant power supplies
– Connectivity for 16 copper downlinks
– Connectivity for 2 MM LC fiber uplinks
• Z22R-S15– 24” x 24” x 12” Enclosure
– Wiring ready for switch
– Redundant power supplies
– Connectivity for 8 copper downlinks
– Connectivity for 2 MM LC fiber uplinks
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Switch Ready Network Zone SystemsAvailable Now!
Z23R-S15
Z22R-S15
High voltage barrier not shown
• More systems available on Panduit.com
– Suitable for use with Stratix 5700, 8000, and 8300 models
– Single and dual switch options
– 316 Stainless Steel, Nema 4X enclosure
– STP and UTP options
– Contact your local Panduit Representative for more information
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Switch Ready Network Zone Systems
IntraVUETM by PanduitIndustrial Network Infrastructure Diagnostics
IntraVUE by Panduit
• Provides network diagnostic capabilities in addition to real-time visualization and monitoring of the Industrial Ethernet network
• Assures network uptime for manufacturing plants that use Ethernet technologies
• Over 2,500 networks worldwide with customers in various industries are using IntraVUE
• Full Presentation on IntraVUE – Session 3
Harsh Environment
Industrial Ethernet
Copper Cabling Solutions
HARSH environmentMarket Overview
• Ethernet communications are being adopted in many applications other than the data center and enterprise, e.g. industrial automation, building automation, etc.
• In particular we are seeing increased use of Ethernet in Harsh Environments (Shipboard, Offshore, Refinery, Factory, Transit/Rail, Mining)
• Increasing data rates and more applications are driving 10 Gb/s cabling infrastructure deployment
• Harsh Environment cabling needs to have exceptional fire and smoke performance, be resistant to various oils, fluids and diesel fuels and connections need to be resistant to vibration
• Horizontal cabling for marine applications needs to be certified by regulatory bodies, e.g. Det Norske Veritas (DNV), American Bureau of Shipping (ABS), GermanisherLloyd (GL), etc.
• Useful lifetime is a critical consideration in regards to the horizontal cabling.
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Harsh Environment Industrial Ethernet Copper Cabling
HARSH Environment Product Offering
• Robust cables for harsh environments including Shipboard MUD-resistant cabling for offshore platform and drill ship applications
Cat 6, SF/UTP, 24 AWG, General Purpose, ABS PSFL6004DG-KD
Cat 6, S/FTP, 22 AWG, Harsh, DNV, ABS PSM6004BU-LED
Cat 7, S/FTP, 23 AWG, Harsh, DNV, ABS , GL PSM7004BU-KEM
Cat 7, S/FTP, 22 AWG, Extreme Harsh, MUD-Resistant, DNV, ABS PSMD7004WG-LED
Cat 7, S/FTP, 22 AWG, Extreme Harsh, MUD-Resistant, Armored, DNV, ABS PSMDA7004WG-LED
– Packaging: 500-meter (D) or 1000-meter reels (M) on a Euro (800x1200mm) pallet
• Category 6A TG-style jack CJSM6X88TG developed with modified wire cap and screw-on termination for use with larger diameter PSMD7004 and PSMDA7004 cables. Use standard shielded jack CJS6X88TG for PSM7004 cable
• Category 6 TG-style jack for CJSM688TG for PSM6004 cable. Use CJS688TG for PSFL6004 cable
Harsh Environment Industrial Ethernet Copper Cabling
Harsh Environment Industrial Ethernet Copper CablingCabling Deployments in Cable Transits (RoxTec)Robust cable design exhibits absolutely no performance degradation after install in cable transits
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CONFIDENTIAL
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Horizontal Cable Patch CordsJack Modules Patch Panels• Stranded copper design
for high vibration environments
• Robust jacket compound
• Extended temperature range (-40oC to 85oC)
• Channel & component compliant
• Innovative dual-rated LSZH/CM jacket compound
• 0.230 in. O.D. diameter
• Stranded, flexible 26AWG S/FTP cable design
• Centre de-embedded plug with internal pair manager
• 100% performance tested and serialized
• High-density applications --48 ports 1RU Flat and Angled NEW
• Angled 24p-1RU or 48p-2RU
• Flat 24p-1RU, 48p-2RU or 72p-2RU
• 100% performance tested
• Advanced electrical compensation technology
• 360o
shielding provides superior grounding and suppression to alien crosstalk
• 100% performance tested and serialized
• Channel & component compliant
Complete End-to-End Cabling Solution
Field Terminable Shielded RJ45 Plug ISPS688FA
Connection End
Cable End
Field terminable RJ45 plug
All metal construction – zinc die cast
IP20 rated
8 pin for Ethernet/IP applications
Suitable for Cat 6 / Cat 5e operation
Suitable for STP or UTP cable
Cable type – 22 to 24 awg conductors; stranded or solid
Cable diameters range from 5.0 to 9.0 mm (0.197” to 0.354”)
Suitable for 10/100 and Gigabit data transmission
Suitable for 10 Gigabit data transmission only with PSM7004 cable
MUD RES cables will not mate to this plug. Use CJSM6X88TG jack
Harsh Environment Industrial Ethernet Copper Cabling - Summary
• End-to-end solutions (cabling, connectivity, cabinets) with sales and service support globally
• All solutions are ANSI/TIA-568-C.2 and ISO11801 compliant and carry regulatory certifications (ETL, DNV, GL and ABS – others available - Bureau Veritas BV, GOST)
• Industry-leading channel headroom warranty (Category 6A) assuring a robust solution during installation and over the lifetime of the system – No need for Alien Crosstalk testing, Superior ACR-N which provides improved system SNR and contributes to improved BER
• Robust cable – full foil/braid shielding for high EMI/RFI environments, LSZH for confined spaces, standard harsh jacket (oil/fuel-resistant) or MUD-resistant jacket (extreme chemical resistance, outdoor-rated), extended temperature range -40C to 85C, 22 or 23 AWG stranded conductors perform better in high vibration environments
CONFIDENTIAL
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Value Proposition (continued)
• Cabling exhibits absolutely no performance degradation after installation in cable transits
• Improved energy efficiency with better air flow management due to a smaller and round cross section cable
• Supports both long (100m) & short (3m link) configurations
• Cabling may be combed & neatly bundled and co-located with Cat5e/6 without concern
• 10Gig compliant 48-port 1RU and 72-port 2RU high density patch panels
• All components 100% performance tested and serialized
• Seamless Bonding and Grounding
• PSM7004 Cabling available in QuickNet™ loomed or pre-terminated, pre-tested solution for quick, risk-free installations
• Enhanced system warranty to provide years of service over the lifetime of the installation
Rockwell Design ToolsIAB & Proposal Works
Design Tools
• Buying habits are changing– Customers do most research on internet vs printed, presentations, or shows
– Customers value efficient and accurate project execution especially for technological solutions
– For IA, IT is doing more on the manufacturing floor, especially convergence, and need better understanding of IA subtle differences
– Design tools fill these needs
• Making it easier, faster, better for customers to propose and design project leads to repeated use of our design tools to specify and purchase Panduit products.
Design Tools
• Partners may spend up to 40% time on proposal generation to gain business
• Automation of proposal generation using a design tool frees up time for SI to focus on generating more revenue
• Partners will gain confidence in Panduit solutions through well-guided process and prevented from ordering wrong product
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Panduit Confidential Information - not for Distribution
Design Tools
• Aids in creating a design, selecting parts, and facilitates ordering
• IA Focus is not just pre-sales • Network lifecycle: Plan, Design, Build Operate
• Professional and supported software
• Has a database containing Panduit parts, attributes, docs, links, drawings, video,etc.
• Targeted to Distributor IA Specialists, System Integrators and Technical End Users
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Panduit Confidential Information - not for Distribution
Proposal Works
• This Rockwell Automation tool allows you to configure and select hardware as well as generate BOMs for industrial automation systems. Key Panduit products are included in the tool to provide a complete solution for any configuration you may need.
• Additional support tools have also been created to assist with Panduit product selection and configuration.
• Major Product Categories: Cabinets, Racks, Cable Management, Copper Systems, Integrated Zone Enclosures, Fiber Systems, Cable Ties, Abrasion Protection, Heat Shrink, Identification, Faceplates, Routing, Pathways, Safety, Security, Supports, Fasteners, Terminals, Power Connectors, Grounding, Tools and Wiring Duct.
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Panduit Confidential Information - not for Distribution
Integrated Architecture Builder (IAB)
• Integrated Architecture Builder (IAB) is a Rockwell Automation design tool that creates logical control system and industrial network designs. The Panduit Integrated Network Zone System has been incorporated into the Industrial Network feature to provide the option of selecting a complete network solution with either standalone or distributed designs.
• Major Product Categories: Integrated Network Zone Enclosures and Patch Cords.
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Panduit Confidential Information - not for Distribution
Design Tools
We will take a quick look at how:
• to down load these tools from the Panduit web-site
• to find Panduit solutions in these tools
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Panduit Confidential Information - not for Distribution
Design Tools – What’s Coming t State - RA Tools
• Proposal Works
• Fiber Horizontal Permanent Link
• MSRP Pricing
• IZE and Wyr-Grid update
• Expansion to Control Panel Solutions
• Integrated Architecture Builder
• Extend architecture up CPwE stack, I.e. IDC
• More cabling options
Easy Building Block Approach
Cost Effective Network Architectures & Design Tools THANK YOU!
Micro Data Center IDF Zone System
Example Layout