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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.RA-TechED 2015 @RA-TechED #RA-TechED
PUBLIC INFORMATION
Operational ExcellenceLeveraging the Internet of Things Technologies
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY INVESTMENT
Increased Demand on Industrial Production
$1T
Source: McKinsey
50%More Energy
More Water
30% 100%More Vehicles
GLOBAL POPULATION TRENDS
INCREASE DEMAND FOR
Manufacturing
80%More Steel
Resources
Infrastructure
3
Annually
By 2020
1 billion new middle class consumers will add
$8T to consumer spending
7.26.8 7.6
Internet of Things Is Here Now – and Growing!
Rapid Adoption Rate of Digital Infrastructure:5X Faster Than Electricity and Telephony
50 Billion
“Smart Objects”
50
2010 2015 2020
0
40
30
20
10
BIL
LIO
NS
OF
DE
VIC
ES
25
12.5
InflectionPoint
TIMELINE
Source: Cisco IBSG, 2011
World Population
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Manufacturing
Resources
Infrastructure
productive and sustainable
make the world
Safer, more accessible
food supply
More efficient
wastewater treatment
Better energy management
in production facilities
Safer, more
cost-effective mining
More affordable
oil & gas production
More accurate & efficient
emissions monitoring
Enhanced protection from
catastrophic production failures
More personalized
pharmaceuticals
Less waste in
production processes
Internet of Things will help improvethe standard of living for everyone
MORE
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 6
‘Things’ are gaining the ability to communicate, in real-time, using the
same network technology as the Internet – EtherNet/IP (Internet Protocol)
Intelligent devices that are able to:
Analyze data to predict failure – Adapt to change – Self configure
They become the catalyst for better understanding complex processes and
adapting to changes quickly – SMARTER MACHINES
SECURING the architecture becomes increasingly important
The Industrial Internet of Things (IIoT)
Drives growthIncrease
productivityHigher quality @
Lower costsFaster more
effective process
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Customer Experience
Asset Utilization
Employee Productivity
Supply Chain Logistics
Innovation
SOURCE: CISCO
IIoT Value at Stake for Manufacturing
Manufacturing $3.9T
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
SMARTMANUFACTURING
Raw Materials
Supply ChainManufacturing Distributor Consumer
THE CONNECTED ENTERPRISE
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 9
Realizing The Connected Enterprise has become a business imperative
<14 % of US manufacturers have tied their machines to the enterprise network
21% of manufacturers have suffered a loss of IP in the past year
2 Exabytesof big data generated by manufacturing – more than any other sector
$20B cost of unscheduled downtime
Nearly 3/4 of U.S. plants are more than 20 years old
$65BThe global installed base of legacy automation systems reaching the end of their useful life
SOURCE: Industry Week SOURCE: Kapersky (2014) SOURCE: McKinsey SOURCE: ARC SOURCE: Industry Week SOURCE: ARC
The Connected EnterpriseBusiness Drivers
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
The Connected Enterprise
ENABLING TECHNOLOGIES
Secure Network Infrastructure
Multi-discipline Control & Information
Scalable Computing
Mobility & Visualization
Smart Assets
Information Management & Analytics
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
DATA
ANALYTICS
CLOUD &
VIRTUALIZATION MOBILITY
The Connected Enterprise Industrial loT at work for Industrial Applications
Contextualizing and analyzing data
Reliability, support, and disaster recovery
Access to actionable information
Workforce is Mobileduring typical work day
Shift from CapEx to Flexible & Scalable OpEx
Smart devices create more
‘things’ to be analyzed
Copyright © 2012 Rockwell Automation, Inc. All rights reserved.
…to a critical part of the
infrastructure
From basic connectivity…
…to converged, secure and
collaborative operations
From disparate IT and OT networks…
…to openstandards
From proprietary standards...
The Connected Enterprise Starts with Network Convergence
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
OT
IT
CONVERGENCE
13
…
…
Transactional data: orders, supply network, product design …
MATERIALS & TRANSPORT
CONTROLLERS SENSORS, ACTUATORS
MACHINES & EQUIPMENT
FINANCIALS HR LOGISTICS QUALITY CRMERP
Real-time data: control, safety, security …
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 14
GLOBALIZATION QUALITYRISK
MANAGEMENT VISIBILITY PRODUCTIVITY
Global operations,
standardized
workflows,
traceability,
compliance to
regulations
Improve product &
supplier quality -
increase customer
satisfaction
Improve safety &
security to help
protect company
intellectual
property & people
Deliver KPIs in real
time to all levels of
the business
Respond quickly
to change in
supply & demand,
while reducing
operating costs and
waste
The Connected Enterprise Accelerating Operational Excellence
CONTINUOUS IMPROVEMENT PROCESS
The Connected Enterprise is FOUNDATIONAL to achieving the values
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
LOWER COSTPLANT BEHAVIOR
Inventory120 days to 82 days
CapEx30% per year in
capital avoidance
Productivity ►4% to 5% per year
FASTER TIME TO MARKETSUPPLY CHAIN / LEAD TIMES
Delivery Mid-80s to 96%
Lead Times Reduced 50%
ENTERPRISE RISKCUSTOMER SERVICE
Time to Want 82% to 98%
Quality50% reduction in PPM
The Connected Enterprise Rockwell Automation® Transformation
AP17 ‐ Rockwell Automation®: Achieving Operational Excellence Through a Connected Enterprise
Copyright © 2013 Rockwell Automation, Inc. All Rights Reserved. 16
The Connected Enterprise
CHALLENGES
Organizational Alignment
Competency, Talent
Technology Adoption
Data Security, Privacy
Interoperability Standards
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
The Connected Enterprise
EXECUTION MODEL
Analytics
Secure, Upgrade
Working Data Capital
Optimize & Collaborate
Assessment
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
ASSESSMENT
PROTECTION against security breaches
DATA MANAGEMENT reconcile disparate
data sources
FUTURE PROOF for expanded use & advancements
in technology - CLOUD, MOBILITY, SECURITY
Develop the “BLUEPRINT” to a CONNECTED ENTERPRISE
VALIDATE network performance and reliability
Increase VALUE and Reduce RISK
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Full lifecycle service offering with GLOBAL delivery capability
• Satisfy requirements of Operational Technology (OT) and Information Technology (IT) with converged global team
• Design and deploy to industry standards (ISA, NIST, INL, DHS…)
• Address security risks without sacrificing productivity
LIFECYCLE APPROACH TO
SERVICES AND SOLUTIONS
Reducing risk and creating value throughout your production lifecycle
Feasibility &
Conceptual
Studies
Front End
Engineering
& Design
Design &
Engineering
Installation &
Commissioning
Operation &
Maintenance
Upgrades &
Migrations
Network & Security ServicesIndustrial Control & Network Expertise
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
PROTECT the data flow all the way to the end points
SINGLE, UNIFIED network technology
- for both OT and IT
PERFORMANCE INCREASE by replacing or
isolating untrusted legacy systems
AUTHENTICATE, AUTHORIZE & ACCOUNT for
who has access, and to what
SECURE & UPGRADE
Automation and Networks
REDUCE DOWNTIME leveraging the data from
smarter devices & systems
Threats will continue to evolve – Is your architecture ready?
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
INTEGRATED
CONTROL AND
INFORMATION
Scalable, Multidiscipline Control
Control & Automation Productivity (Design, Operate, Maintain)
Industrial Automation Security
Protect Automation Investment
Information Platform
Machine and Process Safety
$
Solutions & ServicesIntegrated Architecture® Intelligent Motor Control
Platform for providing secure real-time control and information
Smarter. More Productive. More Secure.
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Transform DATA into INFORMATION
WORKING DATA CAPITAL
DELIVER actionable information in real time to all
levels of the business
SHARE data securely across global operations
UNLEASH THE VALUE of the STRANDED DATA from devices in and around operations
OUT PERFORM competitors by optimizing your
entire process
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Transforming INFORMATION into KNOWLEDGE
ANALYTICS:
OPERATIONAL BENEFIT REALIZATION
UNDERSTAND process performance in real time
RESPOND quickly to changes in the process
Improve PRODUCTION EFFICIENCY and PRODUCT QUALITY
INCREASE uptime and reduce waste
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
$
Delivering the information in the context that you require
INFORMATION PLATFORM
Visualization & Mobility
Production Optimization
Diagnostics & Prognostics
Manufacturing Intelligence
Track / Trace, Genealogy
Secure Network Infrastructure
Smarter. More Productive. More Secure.
Solutions & ServicesIntegrated Architecture® Intelligent Motor Control
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Transforming KNOWLEDGE into WISDOM
IMPROVE inventory by managing your supply
chain - right parts, right time, right place
CONTROL BUDGET by knowing the cost of
goods produced - material, labor & energy
INNOVATION that creates ACTIONABLE INSIGHT
OPTIMIZE & COLLABORATE
REMOTE ACCESS to PEOPLE, ASSETS and
DATA in real time - securely, anytime & anywhere
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
MES INDUSTRY SUITES
TMTMTM
Transforming Information into Operational Benefits
ERP IntegrationGateway
ProductionManagement
PerformanceManagement
QualityManagement
THOUSANDSOF USERS
HUNDREDSOF PLANTS
with
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 27
Remote Monitoring Services
• Remote Monitoring
• Production Management
• Network Design
• Security Consulting
• Training
• Preventative Maintenance
• Parts Management
SOLUTIONS & SERVICESREMOTE ASSETS
Reports
Analytics
Alarms Process History
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
COMMON SECURE NETWORK INFRASTRUCTURE
OT
IT
...
...
Our Partners Help Enable The Connected Enterprise
28
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
Closing Comments
29
6 keys to success
Building the
right
organization
structure and
skill set will be
critical
Build a solid
information
infrastructure to
help ensure
high
performance,
reliability and
security
Upgrade
Automation
technology for
the digital world
Develop a
training
strategy that
will help drive
collaboration
and build trust
Build
partnerships
that are
essential to
close the gaps
Don’t
underestimate
the dramatic
cultural
changes this
can have
Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
delivers transformational value in productivity and global
competitiveness
Faster Time to Market
Improved AssetUtilization
$Lower Total Cost
of OwnershipEnterprise Risk Management
THE CONNECTED ENTERPRISE