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Reference flue gas analyzer
testo 360 – Portable referenceanalyzer for industrial flue gases
O2
NO
NO2
NOx
SO2
CO2
%H2O
We measure it.
Germany
The approval for long-term emission measurements was
carried out by RWTÜV Anlagentechnik GmbH in Essen,
Germany. The NO, NO2, SO2, CO and O2 components were
tested. Unlimited approval of testo 360 for use on TA Luft
systems was confirmed.
testo 360
Reference flue gas analyzer
USA
testo 360 meets US EPA´s Performance Specifications for
measuring NOX, CO and O2. Also fulfills CTM-030 and –034
as well as US EPAs 40 CFR, Part 60, App. A and B and Part
75 Subpart C. (testo 360 is also approved by California
South Coast Air Quality Management District for measuring
NOX.)
Russia
testo 360 has GOS standard approval for all parameters.
Switzerland
testo 360 is approved by BUWAL for official emission
measurements.
testo 360-3
testo 360 flue gas analyzer, approved,without notebook, fitted with O2 gas sensor,gas preparation, housing heating
Part no. 0563 3600
A notebook is required for the operation of the testo 360!
If you require support when commissioning, we will be happy to make you an
individual offer.
Official emission measurements of industrial flue gases (e.g.
single measurement according to § 26, 28 BlmSchG) are
ideally carried out today using a compact, portable measu-
ring instrument of robust design. The advantage: easy
transport in a car and a considerable reduction of effort.
The object of the monitoring of thermal processes is to
maintain or improve product quality. Extreme conditions,
such as high gas concentrations, dust contamination, high
ambient temperatures and necessary long-term measure-
ments, are often encountered.
In emission tests, the testo 360 is able to record even ex-
treme values, and in addition to this, to withstand high am-
bient temperatures and radiation heat, thanks to a switcha-
ble measuring range extension.
In the servicing of industrial combustion systems, serial
measurements require not only extreme accuracy from por-
table multi-function measuring instruments, but also a ro-
bust design for long-term measurements for the purposes
of the optimum adjustment of burners. Further demands are
a high level of reliability and low follow-on costs. The testo
360 additionally offers a data logger function over several
days or weeks, as well as a maintenance-friendly set-up.
Accuracy fully compatible to stationary measurement
technology
Tested for suitability for all systems according to TA-air,
13. and 17. BImSchV
Possible measurement parameters: O2, CO, NO, NO2, CO2
(NDIR), CxHy, %H2O
Measurement of water content of the flue gas, flow
velocity, differential pressure and temperature
Long-term stable sensor, no test gas necessary at
measurement site
Integrated low-absorbtion Peltier measurement gas
preparation (patemted)
Applicable under extreme ambient conditions
•
•
•
•
•
•
•
We measure it.
testo 360
testo 360 system overview
Design and Function
The testo 360 reference measuring system consists of an
analyser unit, a notebook and the flue gas probe. All of the
sensors (max. 7 gas sensors), the flue gas moisture
measurement unit (optional), the measuring range extension
unit (gas dilution, optional) velocity measurement (optional)
as well as a low absorption gas preparation Peltier cooling
unit are located in the analyser. The flue gas probe is
connected to the heated hose with integrated filter: either
the modular industrial probe or any non-Testo or special
probes via an adapter.
Handling
testo 360 is easily transported by the operator. The fold-up
trolley on which the analyser is placed when working is
ideal for this purpose.
Operation and Analysis
The notebook is protected from ambient influences during
long-term measurements by the lid which can be locked.
Measurements are taken using WINDOWS® software. The
measured data is saved as ASCII on the notebook’s hard
disk and can be integrated into any analysis program. The
analyser can be operated and data can be transmitted via
telephone modem or computer network.
Continuous measurements
For the purpose of accuracy testing, test gas can be
supplied directly to the instrument via a test gas input
(option).
Maintenance and Service
testo 360 has been designed so that the user can easily
change the sensors – also without calibration gases.
m/s, t/y
Test gas
O2, CO, NOx, SO2
Notebook
Printout Telephone modemFiles
∆P, mbar
Analyser box
We measure it.
testo 360
General measuring ranges
In testo 360 the measuring range end value is determined by the choice of test gases. Example: CO desired measuring range up to 300 ppm => testgas concentration approx. 240-260 ppm (approx. 80 % of measuring range end value). However, the recording of measurement values over themeasuring range thus defined is possible.
1) All accuracies stated without the option „measuring range extension“. With measuring range extension, a fixed value of ±2 % must be added.
2) Lower explosion limit (LEL) must be observed.3) The HC module is adjusted to methane in the factory. It can be adjusted to another gas by the user.
O2
NO
NO2
NOx (NO+NO2)
SO2
CO2
with integr.absolute pressuremeasurement
CO
Exhaust gashumidity
Temperature FT
Flow velocitycalculated frompressure difference
0 to +21 Vol. % O2
0 to +3000 ppm NO0 to +6160 mg/m³ NO
0 to +500 ppm NO20 to +1030 mg/m³ NO2
0 to +3500 ppm NOx0 to +7190 mg/m³ NOx
0 to +5000 ppm SO20 to +14650 mg/m³ SO2
0 to +25 Vol. % CO2
+40 to +1200 hPa
0 to +10000 ppm CO0 to +12560 mg/m³ CO
+2 to +31 %H2O +15 to +70 °C td
-40 to +1200 °C
+5 to +40 m/s 0 to +50 hPa
0 to 21 Vol. % O2
0.1 to 6.0 Vol. % NO
0.1 to 1.0 Vol. % NO2
0.1 to 7.0 Vol. % NOx
0.1 to 10.0 Vol. % SO2
0.1 to 100 Vol. % CO2
+400 to +1200 hPa
0.1 to 20 Vol. % CO
–
–
–
á5% of MR end value
á5% of MR end value
á5% of MR end value
á5% of MR end value
á5% of MR end value
á5% of MR end value
±14 hPa (+40 to+1200 hPa)
á5% of MR end value
4 Vol. % H2O absolute
≤ 1.2 % of MR end value
≤
≤
≤
≤
2.8 % of MR end value
1.0 % of MR end value
3.8 % of MR end value
2.5% of MR end value
≤ 2.0 % of MR end value*
–
–
–
–
–
≤ 0.5 °C (0 to +100 °C)0.5% of mv (> 100 °C)
≤ 1.5 m/s (at +200 °C FT and950 hPa (absolute pressure)
≤ 0.05 hPa plus 1 % ofmeas. value*
Methane
Propane
Butane
80 to 3000 ppm(explosion threshold)
80 to 3000 ppm(explosion threshold)
80 to 3000 ppm(explosion threshold)
to 5 % (= lower explosionthreshold)
to 2.1 % (= lowerexplosion threshold)
to 1.8 % (= lowerexplosion threshold)
á10 % of MREV
á10 % of MREV
á10 % of MREV
0.001 Vol. % =10 ppm
0.001 Vol. % =10 ppm
0.001 Vol. % =10 ppm
2 % + (2 x m.v. methane)
2 % + (5 x m.v. propane)
2 % + (6.5 x m.v. butane)
20sec.
20sec.
20sec.
≤
≤
Parameter Greatest measuringrange
Greatest measuring rangewith measuring rangeextension
Permitted accuracyat 6 m gas path 1)
Accuracy achieved in thetest DIN 33962 1)
Technical data
ParameterHC
Smallestmeasuring range
Largest measuringrange 1)
Accuracy Resolution Min. O2 requirememt inexhaust gas
Reaction timet90
We measure it.
testo 360
Suitable for the measurement of the parameters below in exhaustgas in systems according to TI air, 13. BImSchV (large furnacesystems) and 17. BImSchV (waste combustion systems).
Availability: 96.1 % for all components
Maintenance interval: 14 days (in constant operation)
Proof limit: (mean values, of display ranges) CO: 0.92 %, NO2: 0.04 %02: 0.01 Vol %, NO: 0.24 %, SO2: 2.1 %
Influence of barometric air pressure changes on the measurement signal
Test gas flow: no influence
Permitted ambient temperature: -20 °C to +50 °C
Temperature dependency of zero point: 0%
Temperature dependency of sensitivity: maximum 2.8 %
Time change of zero point and sensitivity: á2 % of target value
Adjustment time t90: maximum 30 seconds
Cross-sensitivity (to CO2, NO, NO2, HCL, SO2, CH4, NH3and H2O in percent of display range): á1.3 % reading
Discrepancy of current/target value of instrument characteristic curve: á2 % displ. range, max. 0.13 Vol. % O2
Reproduceability: NO: R = 56; SO2: R = 92 (70*) O2: R = 434; NO2: R = 81; CO: 111 (69*)
* Note: Measuring range 17. BlmSchV
Technical data from suitability tests
O2
CO
NO
NO2
SO2
0 to +21 Vol. % O2
0 to 3750 mg/m³0 to 3000 ppm
0 to 2055 mg/m³0 to 1000 ppm
0 to 410 mg/m³0 to 200 ppm
0 to 4410 mg/m³0 to 1500 ppm
0 to +21 Vol. % O2
0 to 75 mg/m³0 to 60 ppm
0 to 300 mg/m³0 to 146 ppm
0 to 100 mg/m³0 to 49 ppm
0 to 75 mg/m³0 to 26 ppm
Time change during the maintenance interval
CO
SO2
NO
NO2
O2
á 0.1 %
á +0.3 %
á 0.1 %
á +1.3 %
á 0.02 Vol. %
á +3.1 %
á -1.1 %
á 2.0 %
á +1.2 %
á 0.02 Vol. %
Parameter Max. measuring rangeacc. to suitability test
Smallest testedmeasuring range
Parameter Zero point Reference point
Technical data
We measure it.
Options
Options / Software
Part no.
Part no.
Information about instrument upgrades and prices available on request.
Software
0440 0068
0440 0084
0440 0099
0440 0069
0440 0070
0440 0065
0440 0067
0440 0059
0440 0063
0440 0016
0440 0088
0440 0061
0699 2832/3
0554 0378
0554 0380
0554 0364
Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm
Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5 Vol.%
Option CxHy sensor, methane 80 to 3000 ppm, propane 80...3000 ppm, butane 80 to 3000 ppm; resolution 10 ppm;Pellistor is adjusted to methane in the factory.
Option NO2-sensor, 0 to 500 ppm
Option SO2-sensor, 0 to 5000 ppm
Option CO sensor, 0 to 10000 ppm, H2-compensated, up to 10,000 ppm, H2-comp.
Option CO sensor, 0 to 40000 ppm
Option measurement range extension (dilution) over all sensors
Option flue gas moisture measurement to determine water level, + 2 to + 31 %
Manual flow measurement (differential pressure measurement) for using Pitot tubes
Option automatic velocity measurement, 5 to 40 m/s
Option automatic calibation gas supply for one calibration gas bottle to flue gas analyzer , (Connection for 1 calibrationgas bottle, max. pressure 30 hPa)
Quick-action coupling for calibration gas connection
Automatic software for programming and for long-term measurements with testo 360, for programming and long-termmeasurement
Analysis software for professional presentation of measurement results of testo 360, for professional presentation ofmeasurement results
Basic software to operate testo 360
testo 360 We measure it.
testo 360 We measure it.
130mm
Industry gas probes
Probe type
Heated handle, power supply 115to 230 V, 50/60 Hz
Adapter, non-heated, IP54, gasinlet G1/4, gas outlet M10x1 outerthread, weight 0.4 kg, ambienttemperature -20 to +50 °C
Non-heated sampling pipe to +600°C, stainless steel 1.4571
Non-heated sampling pipe to+1200 °C, Inconel 625
Non-heated sampling pipe to+1800 °C, Al-Oxide
Heated sampling pipe, powersupply 230 V / 50 Hz, stainlesssteel 1.4571
Extension pipe to +600 °C,stainless steel 1.4571
Extension pipe to +1200 °C,Inconel 625
Preliminary filter for dusty fluegases, ceramicPreliminary filter can only bemounted on extension pipe 06007802 or 0600 7804.Thermocouple, NiCr-Ni, -200 to+1200 °C, Inconel 625, length 1.2 m
Thermocouple, NiCr-Ni, -200 to+1000 °C, Inconel 625, length 3.2 m
Mounting flange, stainless steel1.4571, adjustable quick-actionfitting suitable for allsampling/extension pipes
Power consumption: 200 watts; Temp. gas path: > 180 °C;Ready to operate: after approx. 20 min; Length of mainscable: 3 m; Protection class: IP54; Ambient temp.: -20 to +50°C; gas inlet: G1/4“; gas outlet: M 10x1 outer thread; weight:1.7 kg
Ambient temp.: -20 to +50 °C; Protection class: IP54; Gasinlet: G1/4“; Gas outlet: M 10x1 outer thread; Weight: 0.4 kg
Connection: G1/4“Weight 0.4 kg
Connection: G1/4“Weight 0.4 kg
Heating: > +180 °C; power consumption: 650 watts;Connection: electr. connection to heated handle, connectionadapter with thread connection/screw socket G1/4“; Max. fluegas temp.: +600 °C
Connection: Thread screw/screw socket G1/4“;Weight: 0.45 kg
Dust load: max. 20 g / m3; filter fineness: 20µm; Temperature: max. 1000 °C; Material:ceramic; Connection: G1/4“ thread nipple;Weight: 0.2 kg
Connection: to analyzer via 4 m connection cable with 8-pinplug; weight: 0.15 kg. The length depends on the number ofsampling/extension pipes used.
Illustration Technical data Part no.
0600 7920
0600 7911
0600 7801
0600 7803
0600 7805
0600 7820
0600 7802
0600 7804
0554 0710
0430 0361
0430 0363
0554 0760
Industry gas probes – modular system
1000 mm
1000 mm
1000 mm
1000 mm
50 mm
Ø 160 mm
Ø 12 mm
Ø 12 mmØ 20 mm
Ø 25 mm
Ø 12 mmØ 20 mm
Ø 23 mm
Ø 4 mm
Ø 20 mm
Voltage supply: 115/230 V; 50 to 60 Hz (4 m), 230V/50 Hz (8 m)Inner temperature: approx. 180 °CMaterial inner hose: PTFEMaterial outer hose: PTE (max. 150 °C)Max. bend radius: 0.2 mDiameter: 28 mm
Ambient temperature: -25 to +0 °CInner filter part no.: 0554 0393 (5 in pack)Material: PTFEFilter fineness: 5 µmDimensions: Ø 12 mm, 55 mm length
Part no.
Part no.
Transport case for industry probes
Heated hose for accurate NOX and SO2 measurements – avoids absorption
0516 7900
0401 0399
0401 0394
Transport case for industrial probes, aluminium, space for: handle, probes, flange and accessories
Hose heated, length 4 m, (also for multi-function probe)
Hose heated, length 8.0 m, however only for 230V/50Hz (not for multi-function probe)
1 2 3
testo 360
Accessories
Part no.
Part no.
Transport and Protection
Couplings/adapters
0699 2757/1
0554 3600
0516 0360
0699 2757-4
0699 2832/3
0699 3412
0699 2816
Voltage cable
Transport trolley, dismantlableFor analyzer box testo 360 and accessories, Dimensions 610 x 430 x 1060 mm (W x D x H), Weight 14 kg, MaterialAluminium
Transport caseFor testo 360 incl. accessories, Outer dim. 770 x 440 x 480 mm (W x D x H), Empty weight 11.4 kg, 2 transportrollers,2 carrying handles,3 lid locks
Hose adapter for connecting test gas to thermocouple input, Material Hose PTFEPlug/screw connection, Length 0.3 m, Weight 0.3 kg
Quick-action coupling for dP inputs and test gas at the test gas input, Material stainless steel, Hoseconnection Ø 4 mm
Screw adapter for connecting non-Testo probes to the heated hose, Material stainless steel, ThreadSwagelock
Connection plug for the alarm output, Conn. 4-pin
1
2
3
We measure it.
Connection cable for temperature probes 0604 0194
Temperature probes
Temperature probes
testo 360 We measure it.
Part no.
0430 0143
0430 0145
Cable, 1.5 m long, connects probe with plug-in head to meas. instrument, PUR coating material
Cable, 5 m long, connects probe with plug-in head to measuring instrument, PUR coating material
Probe type
Combustion air temperature probe,immersion depth 300 mm
Combustion air temperature probe,immersion depth 190 mm
Combustion air temperature probe,immersion depth 60 mm
Mini ambient air probe
Spare meas. head for pipe wrapprobe, TC Type K
Quick-action surface probe withsprung thermocouple strip;measuring range shot-term to +500°C, Conn.: Plug-in head.connection cable 0430 0143 or0430 0145 required
DimensionsProbe shaft/probe shaft tip
Measuringrange
0 to +100 °C
0 to +100 °C
0 to +100 °C
0 to +80 °C
-60 to +130 °C
-200 to +300 °C
Accuracy
Class 2
Class 2
t99
30 s
30 s
5 s
3 s
Part no.
0600 9791
0600 9787
0600 9797
0600 3692
0602 0092
0604 0194
300 mm
190 mm
60 mm
35 mm
150 mm
Ø 5 mm
Ø 4 mm
Ø 4 mm
15 mm
Ø 10 mm
testo 360
Part no.Connection cable for Pitot tubes
0554 0440Connection hose; silicone; 5 m long; max. load 700hPa (mbar)
Pitot tubes
Probe type
Pitot tube, stainless steel, 350 mm long, measures flowvelocity combined with pressure probes 0638 1347/..1447..1547
Pitot tube, stainless steel, 1000 mm long, measures flowvelocity combined with pressure probes 0638 1347/..1447..1547
Pitot tube, stainless steel, 500 mm long, measures flowvelocity with temperature, for pressure probes 06381347/..1447
Pitot tube, stainless steel, 750 mm long, measures flowvelocity with temperature, 3x hoses (5 m long) and heatprotection plate
Pitot tube, stainless steel, 1000 mm, measures flowvelocity with temperature, for pressure probes 06381347/..1447
DimensionsProbe shaft/probe shaft tip
Measuringrange
Oper. temp.0 to +600 °C
Oper. temp.0 to +600 °C
-40 to +600 °C
-40 to +1000 °C
-40 to +600 °C
Part no.
0635 2145
0635 2345
0635 2140
0635 2042
0635 2240
Pitot tubes and accessories
350 mm
1000 mm
500 mm
750 mm
1000 mm
Ø 7 mm
Ø 7 mm
Ø 8 mm
Ø 8 mm
Ø 8 mm
We measure it.
testo 360 We measure it.
Recommended Set:
testo 360: Typical Set for OfficialMeasurements*
testo 360: Typisches Set für dieThermoprozess-Messung*
testo 360: Typical Set for Research andDevelopment*
testo 360: Typical Set for Service andAdjustment*
testo 360 flue gas analyzer, approved, without notebook, fitted with O2gas sensor, gas preparation, housing heating 0563 3600Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Option SO2-sensor, 0 to 5000 ppm 0440 0070Manual flow velocity measurement (deltaP measurement) with Pitottube 0440 0016Basic software to operate testo 360 0554 0364Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Transport case 0516 0360Heated handle 0600 7920Heated sampling pipe 0600 7820Extension pipe to +600 °C, stainless steel 1.4571 0600 7802Preliminary filter for dusty flue gases, ceramic 0554 0710Mounting flange, stainless steel 1.4571 0554 0760Transport case for industrial probes, aluminium 0516 7900
Part no.
Part no.
Part no.
Part no.
testo 360 flue gas analyzer, approved, without notebook, fitted with O2gas sensor, gas preparation, housing heating 0563 3600Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Option measurement range extension (dilution) over all sensors04400059Option flue gas moisture measurement to determine water level, + 2 to+ 31 % 0440 0063Basic software to operate testo 360 0554 0364Automatic software for programming and for long-term measurementswith testo 360 0554 0378Analysis software for professional presentation of measurement resultsof testo 360 0554 0380Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Adapter, non-heated, IP54, gas inlet G1/4, gas outlet M10x1 outerthread, weight 0.4 kg, ambient temperature -20 to +50 °C 0600 7911Non-heated sampling pipe to +1800 °C, Al-Oxide 0600 7805
testo 360 flue gas analyzer, approved, without notebook, fitted withO2 gas sensor, gas preparation, housing heating 0563 3600Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm 0440 0068Option NO2-sensor, 0 to 500 ppm 0440 0069Option CO sensor, 0 to 10000 ppm, H2-compensated 0440 0065Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Option SO2-sensor, 0 to 5000 ppm 0440 0070Option CxHy sensor, methane 80 to 3000 ppm, propane 80...3000ppm, butane 80 to 3000 ppm; resolution 10 ppm; Pellistor is adjustedto methane in the factory. 0440 0099Option measurement range extension (dilution) over all sensors04400059Option flue gas moisture measurement to determine water level, + 2to + 31 % 0440 0063Manual flow velocity measurement (deltaP measurement) with Pitottube 0440 0016Basic software to operate testo 360 0554 0364Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Transport case 0516 0360Heated handle 0600 7920Heated sampling pipe 0600 7820Extension pipe to +600 °C, stainless steel 1.4571 0600 7802Preliminary filter for dusty flue gases, ceramic 0554 0710Mounting flange, stainless steel 1.4571 0554 0760Transport case for industrial probes, aluminium 0516 7900
testo 360 flue gas analyzer, approved, without notebook, fitted with O2gas sensor, gas preparation, housing heating 0563 3600Option NO-sensor, 0 to 3000 ppm, resolution 1 ppm 0440 0068Option NO2-sensor, 0 to 500 ppm 0440 0069Option CO sensor, 0 to 10000 ppm, H2-compensated 0440 0065Option CO2 IR-sensor, incl.absolute pressure measurement 0 to 5Vol.% 0440 0084Basic software to operate testo 360 0554 0364Automatic software for programming and for long-term measurementswith testo 360 0554 0378Analysis software for professional presentation of measurement resultsof testo 360 0554 0380Hose heated, length 4 m 0401 0399Transport trolley 0554 3600Transport case 0516 0360Heated handle 0600 7920Heated sampling pipe 0600 7820Extension pipe to +600 °C, stainless steel 1.4571 0600 7802Preliminary filter for dusty flue gases, ceramic 0554 0710Mounting flange, stainless steel 1.4571 0554 0760Transport case for industrial probes, aluminium 0516 7900
*A notebook is required for the operation of the testo 360!
testo 360 We measure it.
Reference flue gas analyzer
www.testo.co.uk 0981
273
4/d
k/A
/01.
2012
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