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Surface Engineering at AINTECH. Technologies and Projects.
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Surface Engineering_tech_tech
_tech | _consulting | _legal 1/18_tech | _consulting | _legal Sesiones de Comunicación AIN_tech, 13 de Enero de 2012 1/20
Surface Engineering
Surface Engineering_tech
Materials technology is a transversal research field
strategic for most of industrial sectors and activities.
The surface of a material is the most critical part:
- Is the frontier between the material and its environment.
SURFACE ENGINEERING AT AIN
_tech | _consulting | _legal 2/18
Anexos- It is the key for ensuring its service life.
- It allows to provide new functions to the materials
- It concentrates most of the added value of materials
Surface Engineering_tech
Anexos
19
80
,s
19
90
2
00
0
2
01
0
Equipment for analysis
and electron
First CENIT project
coordinated by AIN
(2007)
First participation in a scientific
conference in the USA (2004)
Organization of the XII edition of
TRATERMAT (2010)ProjectCONSOLIDER
coordinated by AIN
(2008)
Equipment for Plasma
treatments (2011)
SURFACE ENGINEERING OVERVIEW
Nanoparticles &
nanocompounding lab
(2012)
_tech | _consulting | _legal 3/18
Anexos
AIN - CIAS is created in 1989 as a pioneer
center in Spain on Ion Implantation
19
80
,s
19
90
2
00
0
2
01
0
Creation of the
Tribologylab (1995)
First project within thel
Plan Nacional de I+D
leaded by AIN(1991)
Incorporation of PVD
treatments (2000)
and electron
microscopy (2003)
First European Project
leaded by AIN (1992)
First participation on a scientific
European conference (1993)
First EUREKA project
leaded by AIN (2003)First Course on Surface Engineering
(1998)
Laboratories Projects Technological Difussion
First European Symposium on Surfaces
in AIN (1994)
Surface Engineering_tech
- 21 RESEARCHERS (80% PhD or MSc).- 19 GRANT HOLDERS TRAINED AT AIN.- 500 CLIENTS IN NAVARRE, SPAIN AND EUROPE.- 100 CONSOLIDATED PARTNERS ALL OVER EUROPE.
SURFACE ENGINEERING OVERVIEW
THE BIG NUMBERS 1990 - 2012
_tech | _consulting | _legal 4/18
- 100 CONSOLIDATED PARTNERS ALL OVER EUROPE.- PARTICIPATION IN10 NETWORKS OR PLATFORMS.- PARTICIPATION IN MORE THAN 100 EUROPEAN AND NACIONAL PROJECTS.- ORGANIZATION OF MORE THAN 50 COURSES, SYMPOSIUMS, etc.- 4 NATIONAL & 1 EUROPEAN PATENTS.- PUBLICATION OF 120 SCIENTIFIC ARTICLES.- PARTICIPATION IN MORE THAN 100 CONFERENCES- 350 APPEARANCES IN THE MEDIA.- 2 M€ / YEAR ANNUAL TURNOVER.
Surface Engineering_tech
Laboratorios y apoyo
EL GRUPO - ORGANIZACION
THE SURFACE ENGINEERING TEAM
Laboratories and support
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Proyectos con empresas
Proyectos fundamentales
Laboratories and support
Applied R&D projects
Basic R&D projects
Surface Engineering_tech
Anexos
Surface Treatment Techniques:
Ion implantation:
- All species mass separation Ion Implanter
- Nitrogen ion implanter
- IBAD + LEHT
- Plasma Immersion PI3 implanter
PVD:
Film Substrate
Coatings can change
dimensions of components
and have an abrupt
interlayer.
Ion implanted surfaces have
not any interlayer and do
Implanted
zone
TECHNOLOGICAL OFFER
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AnexosPVD:
- PVD – Cathodic Arc
- PVD - Magnetron Sputtering
Others:
- Spin coating
- Plasma activation & Plasma polymerization
not any interlayer and do
not change dimensions
Surface Engineering_tech
Anexos
Microscopy and analysis techniques:
Analysis:
- GD-OES (48 channels)
- XRF
- EDS
- EBSD
- XRD
- IR (FTIR) y UV (VISNIR)
TECHNOLOGICAL OFFER
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Anexos- IR (FTIR) y UV (VISNIR)
Optical microscopy:
- 3 optical microscopes + image analysis
Electron and scan probe microscopy:
- FE-SEM
- AFM
0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0051015202530354045505560657075808590
CCrFeNOTi
At%
Profundidad (μm)
Surface Engineering_tech
Anexos
Surface caractherization techniques:
Hardness - Indentation:
- Durometer (Rockwell, Brinell, Vickers)
- Microdurometer (Vickers, Knoop)
- Ultramicrodurometer (Fischeroscope)
- Nanoindenter Hysitron
Tribology: Wear y Friction:0,22
0,24
0,26Referencia
TECHNOLOGICAL OFFER
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AnexosTribology: Wear y Friction:
- Tribometer with humidity control
- High Temperature Tribometer
- Tribo-corrosion
Other surface properties:
- Optical profilometer
- Mechanical profilometer
- Scratch tester
- Contact angle goniometer
- Calotest
- Spectrophotometer
- Conductimeter
0 2 4 6 8 10
-0,02
0,00
0,02
0,04
0,06
0,08
0,10
0,12
0,14
0,16
0,18
0,20
0,22
CrN
Pro
fund
idad
( µµ µµm
)
Carga (mN)
Surface Engineering_tech
Anexos
Techniques for nanoparticles and nanocomposites:
Closed room:
- Prototype of compounding reactor (5 to 20 l)
- Laminar flow cabinet
- Sonicators
- Schlenk techniques
Auxiliary equipment:
- Z-sizer
TECHNOLOGICAL OFFER
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Anexos- Z-sizer
- Viscosimeter
- Universal centrifuges
- Vacuum ovens
Surface Engineering_tech
Advanced treatments and
coatings to solve friction, wear
and corrosion problems.
Smart coatings for decorative
Smart
Materials
Tribology
STRATEGIC AREAS
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Biocompatible or biocide
surfaces for medical
applications.
New materials and surfaces for
renevable energy applications
Smart coatings for decorative
applications with optical,
electrical or biological
properties.
Treatments, analysis and
characterisation of surfaces
EnergyBio
Surface Engineering_tech
TribologyWas the traditional R+D field at AIN.
Now, this activity continues:
- Tribocorrosion.
- Tribology under extreme conditions.
- Micro / nano fabrication.
- Standarization.
TRIBOLOGY
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RECENT PROJECTS:
- 6FP MASMICRO.
- 7FP M32S.
- CENIT FORMA-0.
- MAT-NANOTRIBOCOR, MAT-Ni-TOOLS.
- IAP MICROCONTACT, IAP MULTICAPA.
- MANUNET EDS-CUT
- E! TRIBOSTAND.
- CVD DIAMANTE
Surface Engineering_tech
DecoIt is the answer to an increasing demand on:
- Eco-friendly coating technologies.
- Self-cleaning coatings.
- Active windows.
- Electric and magnetic properties.
- Customised displays.
SMART COATING & MATERIALS
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- Customised displays.
RECENT PROJECTS:
- CONSOLIDER FUN-COAT.
- CENIT ART-DECO.
- EUROINNOVA NANOCONS.
- SURFALUX.
- NANOMAT.
Surface Engineering_tech
Due to a growing demand and a natural growth
of our activity in applications such us:
- Articular prostheses (wear, metallosis).
BIOMATERIALSBio
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- Articular prostheses (wear, metallosis).
- Coronary prostheses (restenosis).
- Hypoallergenic coatings.
- Bacteriostatic and biocide coatings.
RECENT PROJECTS:
- 6FP NEWBONE.
- E! DUBIOP.
- GdN BIO-COAT.
- CONSOLIDER FUN-COAT.
- ADDISC.
- BIOSURF.
Surface Engineering_tech
Energy
New opportunities in materials for the
generation of new alternative energy
sources:
- Photovoltaic coatings.
- Coatings for Solar Thermal applications.
NEW ENERGY SOURCES
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- Coatings for Solar Thermal applications.
- Materials for fuel cells.
RECENT PROJECTS:
- 7FP DEPHOTEX.
- ENE-ODISEA.
- CONSOLIDER FUN-COAT.
- CCPC
- HITECOEnergía
Surface Engineering_tech
Anexos
15
145
20 5
250
30 130
140
15
60
25
10
5 5
GEOGRAPHIC SEGMENTATION
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Anexos
15
5
5
Surface Engineering_tech
Anexos
MARKET SEGMENTATION
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Anexos
Transversal technologies: Useful for all industrial sectors!
Surface Engineering_tech
Anexos
National and European Projects
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Anexos
- 20 P. National projects
- 3 CENIT projects
- 1 CONSOLIDER project
- 12 European Framework Programmes’ projects
- 4 EUREKA projects
- 8 INTERREG, A-N and CTP projects
- 5 ERA-NET projects
Surface Engineering_tech
THANKS FOR
_tech | _consulting | _legal 18/18
THANKS FORYOUR KIND ATTENTION!