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Surface Engineering _tech _tech _tech | _consulting | _legal 1/18 _tech | _consulting | _legal Sesiones de Comunicación AIN_tech, 13 de Enero de 2012 1/20 Surface Engineering [email protected]

Surface engineering 2013-english

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Surface Engineering at AINTECH. Technologies and Projects.

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Page 1: Surface engineering 2013-english

Surface Engineering_tech_tech

_tech | _consulting | _legal 1/18_tech | _consulting | _legal Sesiones de Comunicación AIN_tech, 13 de Enero de 2012 1/20

Surface Engineering

[email protected]

Page 2: Surface engineering 2013-english

Surface Engineering_tech

Materials technology is a transversal research field

strategic for most of industrial sectors and activities.

The surface of a material is the most critical part:

- Is the frontier between the material and its environment.

SURFACE ENGINEERING AT AIN

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Anexos- It is the key for ensuring its service life.

- It allows to provide new functions to the materials

- It concentrates most of the added value of materials

Page 3: Surface engineering 2013-english

Surface Engineering_tech

Anexos

19

80

,s

19

90

2

00

0

2

01

0

Equipment for analysis

and electron

First CENIT project

coordinated by AIN

(2007)

First participation in a scientific

conference in the USA (2004)

Organization of the XII edition of

TRATERMAT (2010)ProjectCONSOLIDER

coordinated by AIN

(2008)

Equipment for Plasma

treatments (2011)

SURFACE ENGINEERING OVERVIEW

Nanoparticles &

nanocompounding lab

(2012)

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Anexos

AIN - CIAS is created in 1989 as a pioneer

center in Spain on Ion Implantation

19

80

,s

19

90

2

00

0

2

01

0

Creation of the

Tribologylab (1995)

First project within thel

Plan Nacional de I+D

leaded by AIN(1991)

Incorporation of PVD

treatments (2000)

and electron

microscopy (2003)

First European Project

leaded by AIN (1992)

First participation on a scientific

European conference (1993)

First EUREKA project

leaded by AIN (2003)First Course on Surface Engineering

(1998)

Laboratories Projects Technological Difussion

First European Symposium on Surfaces

in AIN (1994)

Page 4: Surface engineering 2013-english

Surface Engineering_tech

- 21 RESEARCHERS (80% PhD or MSc).- 19 GRANT HOLDERS TRAINED AT AIN.- 500 CLIENTS IN NAVARRE, SPAIN AND EUROPE.- 100 CONSOLIDATED PARTNERS ALL OVER EUROPE.

SURFACE ENGINEERING OVERVIEW

THE BIG NUMBERS 1990 - 2012

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- 100 CONSOLIDATED PARTNERS ALL OVER EUROPE.- PARTICIPATION IN10 NETWORKS OR PLATFORMS.- PARTICIPATION IN MORE THAN 100 EUROPEAN AND NACIONAL PROJECTS.- ORGANIZATION OF MORE THAN 50 COURSES, SYMPOSIUMS, etc.- 4 NATIONAL & 1 EUROPEAN PATENTS.- PUBLICATION OF 120 SCIENTIFIC ARTICLES.- PARTICIPATION IN MORE THAN 100 CONFERENCES- 350 APPEARANCES IN THE MEDIA.- 2 M€ / YEAR ANNUAL TURNOVER.

Page 5: Surface engineering 2013-english

Surface Engineering_tech

Laboratorios y apoyo

EL GRUPO - ORGANIZACION

THE SURFACE ENGINEERING TEAM

Laboratories and support

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Proyectos con empresas

Proyectos fundamentales

Laboratories and support

Applied R&D projects

Basic R&D projects

Page 6: Surface engineering 2013-english

Surface Engineering_tech

Anexos

Surface Treatment Techniques:

Ion implantation:

- All species mass separation Ion Implanter

- Nitrogen ion implanter

- IBAD + LEHT

- Plasma Immersion PI3 implanter

PVD:

Film Substrate

Coatings can change

dimensions of components

and have an abrupt

interlayer.

Ion implanted surfaces have

not any interlayer and do

Implanted

zone

TECHNOLOGICAL OFFER

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AnexosPVD:

- PVD – Cathodic Arc

- PVD - Magnetron Sputtering

Others:

- Spin coating

- Plasma activation & Plasma polymerization

not any interlayer and do

not change dimensions

Page 7: Surface engineering 2013-english

Surface Engineering_tech

Anexos

Microscopy and analysis techniques:

Analysis:

- GD-OES (48 channels)

- XRF

- EDS

- EBSD

- XRD

- IR (FTIR) y UV (VISNIR)

TECHNOLOGICAL OFFER

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Anexos- IR (FTIR) y UV (VISNIR)

Optical microscopy:

- 3 optical microscopes + image analysis

Electron and scan probe microscopy:

- FE-SEM

- AFM

0,0 0,5 1,0 1,5 2,0 2,5 3,0 3,5 4,0051015202530354045505560657075808590

CCrFeNOTi

At%

Profundidad (μm)

Page 8: Surface engineering 2013-english

Surface Engineering_tech

Anexos

Surface caractherization techniques:

Hardness - Indentation:

- Durometer (Rockwell, Brinell, Vickers)

- Microdurometer (Vickers, Knoop)

- Ultramicrodurometer (Fischeroscope)

- Nanoindenter Hysitron

Tribology: Wear y Friction:0,22

0,24

0,26Referencia

TECHNOLOGICAL OFFER

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AnexosTribology: Wear y Friction:

- Tribometer with humidity control

- High Temperature Tribometer

- Tribo-corrosion

Other surface properties:

- Optical profilometer

- Mechanical profilometer

- Scratch tester

- Contact angle goniometer

- Calotest

- Spectrophotometer

- Conductimeter

0 2 4 6 8 10

-0,02

0,00

0,02

0,04

0,06

0,08

0,10

0,12

0,14

0,16

0,18

0,20

0,22

CrN

Pro

fund

idad

( µµ µµm

)

Carga (mN)

Page 9: Surface engineering 2013-english

Surface Engineering_tech

Anexos

Techniques for nanoparticles and nanocomposites:

Closed room:

- Prototype of compounding reactor (5 to 20 l)

- Laminar flow cabinet

- Sonicators

- Schlenk techniques

Auxiliary equipment:

- Z-sizer

TECHNOLOGICAL OFFER

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Anexos- Z-sizer

- Viscosimeter

- Universal centrifuges

- Vacuum ovens

Page 10: Surface engineering 2013-english

Surface Engineering_tech

Advanced treatments and

coatings to solve friction, wear

and corrosion problems.

Smart coatings for decorative

Smart

Materials

Tribology

STRATEGIC AREAS

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Biocompatible or biocide

surfaces for medical

applications.

New materials and surfaces for

renevable energy applications

Smart coatings for decorative

applications with optical,

electrical or biological

properties.

Treatments, analysis and

characterisation of surfaces

EnergyBio

Page 11: Surface engineering 2013-english

Surface Engineering_tech

TribologyWas the traditional R+D field at AIN.

Now, this activity continues:

- Tribocorrosion.

- Tribology under extreme conditions.

- Micro / nano fabrication.

- Standarization.

TRIBOLOGY

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RECENT PROJECTS:

- 6FP MASMICRO.

- 7FP M32S.

- CENIT FORMA-0.

- MAT-NANOTRIBOCOR, MAT-Ni-TOOLS.

- IAP MICROCONTACT, IAP MULTICAPA.

- MANUNET EDS-CUT

- E! TRIBOSTAND.

- CVD DIAMANTE

Page 12: Surface engineering 2013-english

Surface Engineering_tech

DecoIt is the answer to an increasing demand on:

- Eco-friendly coating technologies.

- Self-cleaning coatings.

- Active windows.

- Electric and magnetic properties.

- Customised displays.

SMART COATING & MATERIALS

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- Customised displays.

RECENT PROJECTS:

- CONSOLIDER FUN-COAT.

- CENIT ART-DECO.

- EUROINNOVA NANOCONS.

- SURFALUX.

- NANOMAT.

Page 13: Surface engineering 2013-english

Surface Engineering_tech

Due to a growing demand and a natural growth

of our activity in applications such us:

- Articular prostheses (wear, metallosis).

BIOMATERIALSBio

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- Articular prostheses (wear, metallosis).

- Coronary prostheses (restenosis).

- Hypoallergenic coatings.

- Bacteriostatic and biocide coatings.

RECENT PROJECTS:

- 6FP NEWBONE.

- E! DUBIOP.

- GdN BIO-COAT.

- CONSOLIDER FUN-COAT.

- ADDISC.

- BIOSURF.

Page 14: Surface engineering 2013-english

Surface Engineering_tech

Energy

New opportunities in materials for the

generation of new alternative energy

sources:

- Photovoltaic coatings.

- Coatings for Solar Thermal applications.

NEW ENERGY SOURCES

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- Coatings for Solar Thermal applications.

- Materials for fuel cells.

RECENT PROJECTS:

- 7FP DEPHOTEX.

- ENE-ODISEA.

- CONSOLIDER FUN-COAT.

- CCPC

- HITECOEnergía

Page 15: Surface engineering 2013-english

Surface Engineering_tech

Anexos

15

145

20 5

250

30 130

140

15

60

25

10

5 5

GEOGRAPHIC SEGMENTATION

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Anexos

15

5

5

Page 16: Surface engineering 2013-english

Surface Engineering_tech

Anexos

MARKET SEGMENTATION

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Anexos

Transversal technologies: Useful for all industrial sectors!

Page 17: Surface engineering 2013-english

Surface Engineering_tech

Anexos

National and European Projects

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Anexos

- 20 P. National projects

- 3 CENIT projects

- 1 CONSOLIDER project

- 12 European Framework Programmes’ projects

- 4 EUREKA projects

- 8 INTERREG, A-N and CTP projects

- 5 ERA-NET projects

Page 18: Surface engineering 2013-english

Surface Engineering_tech

THANKS FOR

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THANKS FORYOUR KIND ATTENTION!