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Smart Factory - ICT Requirements
S. Klett, D. Petrov, G. Sathya, M. Altstadt, L. Sundari Nürnberg, 15.02.2016
Agenda
History of Industry 4.0
Definitions
Opportunities and Challenges
ICT Requirements
ICT in Smart Factories
IT Systems in Smart Factories
Smart Factory - Today and Tomorrow
History of Industry 4.0
1st Mechanization, water power, steam power
2nd Mass production,
assembly line, electricity
3rd Computer and
automation
4th Cyber Physical
Systems
Definitions
Internet of Things
Cyber-Physical Systems Smart Factory
Management View
Technical View
Opportunities and Challenges of Smart Factories
Challenges • Competition for scare
human talent
• Limited resources (physical, financial etc.)
• Risk management
Opportunities • Flexibility & Efficiency
& Individualization of production
• Shorter product development
• Increased world-wide competitiveness
Management View
Challenges • Complexity, scalability,
stability…
• Security (& Privacy)
• Permanent reliance on technolog
Opportunities • Opening of new
markets & businesses
• Advancing the state of IT tech. (both SW & HW)
Technical View
!Software
!Middleware
Hardware
• Software • Applications (BI,
Management Systems etc.)
• Middleware • Networks (WiFi, BT-LE,
RFID, M2M etc.)
• Hardware • Identification & Location
of any objects
ICT Requirements
ICT in Smart Factories - Information Landscape Purdue Enterprise Reference Architecture
Business Logistics System
Manufacturing and Operations Systems
Control Systems
Intelligent Devices
Physical Process
Level 4
Level 3
Level 2
Level 1
Level 0
ICT in Smart Factories - Information Landscape Generation Collection Storage Retrieval
Control Learning Analysis Transformation
Sensors Cloud based data collection systems
Big data cloud storage
Data retrieval systems
Data mining systems
Predictive analytics systems
Artificial intelligence
Rapid response systems
Visualization
Information Learning Systems
ICT in Smart Factories - Information Landscape
Challenges • Veracity
• Variety
• Velocity
• Volume
ICT in Smart Factories - Information Landscape Business Benefits
ICT in Smart Factories - Communication
Enterprise Level
Control Level
Device Level
Sensor Level
ICT in Smart Factories - Communication
ICT in Smart Factories - Technology
Challenges • Data Integrity
• Security
• Performance
• Cyber-Physical Bond • GPS Dot • Real time location systems
• Networking - Profinet • Big Data - Cloud
Computing • Protocols - IPv6 • GPS Mapping systems
Manufacturing Excution Systems (MES)
Production Systems (Shop Floor)
MES
ERP
• MESA model • ISA-95 • VDI 5600 • ....
no leading standard
Service-oriented Architecture (SOA)
ERP and MES in the Smart Factory
Production Systems (Shop Floor)
+ integrated MES module(s)
ERP
Production Systems (Shop Floor)
MES + integrated
Industry 4.0 module(s)
ERP
Smart Factory - IT System Integration
further research
and practical experience
needed
dependent on existing IT
infrastructure and strategy
Companies might
consider to wait for a
global standard
Smart ICT Factory: Where it stands today
SIEMENS Smart Factory
Collaborative Robots
Additive Manufacturing
Future Scope of Smart Factory's Research
#1 Collaborative Work
between Professional and
Machines
#2 Regulatory Framework
#3 Resources Efficiency
Thank You for Listening!