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12/20/2013 1 Predicting the mobility of tracked forestry machines operating on Nordic forest soil Natchammai Revathi Palaniappan, A. Pirnazarov, U. Sellgren, B. Löfgren Forest Machine Technology Academy, KTH 1

Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Vetenskap Och Konst, Natchammai Revathi Palaniappan, Forest Machine Technology Academy, KTH. Paper79717 0

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Page 1: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

12/20/2013

1

Predicting the mobility of tracked forestry machines operating on Nordic forest

soil

Natchammai Revathi Palaniappan, A. Pirnazarov, U. Sellgren, B. Löfgren

Forest Machine Technology Academy, KTH

1

Page 2: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Agenda

• Background

• Purpose

• Division of the project task

• Delimitations

• Terminologies

• Field test data

• Comparative study of tracked and wheeled forest machines

• Conclusion

• Future Work

2

Page 3: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Background

• Performed as a Master thesis project at KTH

• Cut-To-Length Method

• Two machine solution (harvester and forwarder)

• Development of machines gentler to the ground

• Trial and error method

• Expensive due to changing demands

• Track soil interaction model

• Complex and difficult to model

• Development of empirical models by WES

• Aimed at preserving the productivity of the soil

3

Page 4: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Purpose

• To contribute to the existing knowledge in the field of track-soil interaction.

• Study the vehicle performance

• Understand the effects on the environment

• Tracked vehicles vs. wheeled vehicles

4

Page 5: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Division of the project task

1. Calculate ground pressure, performance parameters, rut depth for tracked and wheeled vehicles. Compare results.

2. Study the field test data and theoretical model results to find out how efficiently the measured data match with the real data.

5

Page 6: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Delimitations

• Entire focus is on soft soil – Uplands Sandy Loam, Rubicon Sandy Loam and North Gower Clayey Loam

• Limited to the use of three types of rigid steel tracks (ECO, EVO and MAGNUM)

• The roots present in the soil bed are not considered for the analysis.

6

Page 7: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Terminologies

• Rutting • Ruts are formed due to repeated heavy vehicle passes along the

same path.

• Rutted area becomes too wet due to water logging.

• Soil compaction • Physical degradation of the soil.

• Porosity, permeability and biological activity is reduced.

• Risk of soil erosion.

• Ground bearing capacity • Ability of the soil to carry the pressure exerted on it without

undergoing shear.

• Mobility • Quality or capability of the machine which permits them to move

from place to place. 7

Page 8: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Field test data analysis

• Performed in Tierp, Sweden in 2011

• Komatsu 860.3

• Three types of tracks – Eco, Evo and Magnum

• Soil composition

8

Page 9: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Ground pressure measurement

9

Page 10: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Soil penetration test

• Cone penetrometer

• Straight and S-curved trails

0.00

0.50

1.00

1.50

0 5 10 15 20

Pe

ne

trar

tio

n r

esis

tan

ce, M

Pa

Penetration depth, cm

Komatsu 860.3, Eco-Magnum, straight (loaded)

1st pass

10th pass

0.000

0.200

0.400

0.600

0.800

1.000

1.200

1.400

0 5 10 15 20 25 30 35 40

Pe

ne

trat

ion

res

ista

nce

, MP

a

Penetration depth, cm

Komatsu 860.3, Eco-Magnum, S curve (loaded)

Curve

Straight

10

Page 11: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Rut depth measurement

• Increases with the increase in load and number of passes.

• Large differences in the rut between S curve and straight path

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

Pass 1 Pass 2 Pass 3 Pass 4 Pass 5 Pass 8 Pass 10

Ru

t d

ep

th, c

m

Number of passes

Komatsu 860.3, Eco-tracks

Straight, loaded

Straight, unloaded

Slalom, loaded

Slalom, unloaded

11

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Comparative study of tracked and wheeled forest machines

• Ground pressure

• WES mobility models

• Performance parameters

• Rut depth analysis

12

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• Ground pressure

• Reasonably low values for Nominal Ground pressure (NGP)

• Almost all the models show a lower ground pressure for the tracked vehicles.

0 200 400 600 800

Eco

Evo

Magnum

Ground pressure, kPa

Ground Pressure Models, Tracks

Maclaurin

Littleton

Rowland

NGP

0 100 200 300 400 500 600 700 800

NGP

Rowland, Cross country

Rowland, Conventional

Larminie, Fine grained

Larminie, Coarse grained

Maclaurin

Ground Pressure, kPa

Ground Pressure Models, Tires

Tires

13

Page 14: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• WES Mobility model

• Mobility index (MI) and Vehicle Cone Index (VCI)

• VCI – minimum strength of the soil in the critical layer which permits the vehicle to make a specific number of passes.

• A low VCI value for the tracked vehicles indicate that they can traverse on the low strength soils better than the wheeled vehicles.

0 2000 4000 6000 8000

ECO

EVO

Magnum

Tires

kPa

Mobility Index and Vehicle Cone Index

VCI 50 passes

VCI 1pass

MI

14

Page 15: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Performance parameters

• Based on Bekker’s pressure sinkage model

• Shear displacement

• Tractive effort

• Drawbar pull

15

Page 16: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Shear displacement

0 0.5 1 1.50

0.2

0.4

0.6

0.8

1

1.2

1.4

distance from the front of the contact area,m

shear

dis

pla

cem

ent,

m

SHEAR DISPLACEMENT DUE TO TRACKS

slip-10%

slip-20%

slip-40%

slip-60%

slip-80%

0 0.1 0.2 0.3 0.4 0.5 0.6 0.70

0.05

0.1

0.15

0.2

0.25

0.3

0.35

0.4

theta, radians

shear

dis

pla

cem

ent,

m

SHEAR DISPLACEMENT DUE TO Tires ON USL

slip-10%

slip-20%

slip-40%

slip-60%

slip-80%

Tracks Tires 16

Page 17: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Tractive force

• Tractive force – Force at the contact between tires/tracks and road.

• Traction-Maximum amount of force the tire can apply against the ground.

0

50

100

150

200

250

10 20 40 60 80

Trac

tive

eff

ort

, kN

Slip, %

ECO tracks, Thrust vs Slip

USL

RSL

NGCL

0

5

10

15

20

25

30

35

40

45

50

10 20 40 60 80

Trac

tive

forc

e, k

N

Slip, %

Tires, Thrust vs Slip

USL

RSL

NGCL 17

Page 18: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Drawbar Pull

• Pulling ability of the vehicle.

• Drawbar pull at 20 % slip is usually used as a major performance parameter for comparison because the operating efficiency at a slip of 20 % is generally satisfactory.

0 20 40 60 80 100 120

10

20

40

60

80

Drawbar pull, kN

Slip

, %

Drawbar pull on Rubicon Sandy Loam

Tires

Magnum

Evo

Eco

18

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• Rut depth analysis

• Willoughby and Turnage

• Single pass rut depth models

• Multi-pass rut depth models

19

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• Willoughby and Turnage model

1 2 3 4 5 6 7 8 9 100

0.005

0.01

0.015

0.02

0.025

0.03

0.035

0.04

0.045

0.05

Number of passes

sin

kage,m

WES sinkage model, Evo tracks

evo-loaded-measured

evo-loaded-predicted

evo-unloaded-measured

evo-unloaded-predicted

20

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Predicted values follow the profile of the measured values better in the case of tracked vehicles than wheeled vehicles.

1 2 3 4 5 6 7 8 9 100

0.02

0.04

0.06

0.08

0.1

0.12

0.14

Number of passes

sin

kage,m

WES Sinkage model, tires

tire-loaded-measured

tire-loaded-predicted

tire-unloaded-measured

tire-unloaded-predicted

21

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• Single pass rut depth models (Straight Loaded)

22 1 2 3 40

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09First wheel pass-Straight loaded

1,2,3,4 - Eco, Evo, Magnum, Tires

Rut

depth

, m

Antilla(1998)

Saarilahti(1997)

Saarilahti & Antilla(1999)

Rantala(2001)

Test data

Page 23: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Single pass rut depth models (Straight unloaded)

23 1 2 3 40

0.01

0.02

0.03

0.04

0.05

0.06

0.07First wheel pass-Straight unloaded

1,2,3,4 - Eco, Evo, Magnum, Tires

Rut

depth

, m

Antilla(1998)

Saarilahti(1997)

Saarilahti & Antilla(1999)

Rantala(2001)

Test data

Page 24: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Single pass rut depth models (S-curve loaded)

24 1 2 3 4

0

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08

0.09First wheel pass-S-curve loaded

1,2,3,4 - Eco, Evo, Magnum, Tires

Rut

depth

, m

Antilla(1998)

Saarilahti(1997)

Saarilahti & Antilla(1999)

Rantala(2001)

Test data

Page 25: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Single pass rut depth models (S-curve unloaded)

25

1 2 30

0.01

0.02

0.03

0.04

0.05

0.06

0.07First wheel pass-S-curve unloaded

1,2,3,4 - Eco, Evo, Tires

Rut

depth

, m

Antilla(1998)

Saarilahti(1997)

Saarilahti & Antilla(1999)

Rantala(2001)

Test data

Page 26: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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22 24 26 28 30 32 34 36 380

0.01

0.02

0.03

0.04

0.05

0.06

0.07

0.08regression analysis for Saarilahti(1997) model

Nci

Rut

depth

in m

7 7.5 8 8.5 9 9.5 100.02

0.025

0.03

0.035

0.04

0.045

0.05

0.055regression analysis for Saarilahti(1997) model

Nci

Rut

depth

in m

a b

a b a b

Antilla (1998) (-0.001) 0.248 (-0.0061) 0.8060 (-0.0187) 0.366

Saarilahti (1997) 0.108 0.76 1.553 1.27 1.003 1.74

Saarilahti & Antilla(1999) 0.023 0.256 (-0.0082) 1.08 (-0.025) 0.491

Rantala (2001) 0.989 1.23 2.08 1.27 1.344 1.741

OriginalSource Model

Tracks

Estimated

Tires

a b

a b a b

Antilla (1998) (-0.001) 0.248 (-0.0061) 0.8060 (-0.0187) 0.366

Saarilahti (1997) 0.108 0.76 1.553 1.27 1.003 1.74

Saarilahti & Antilla(1999) 0.023 0.256 (-0.0082) 1.08 (-0.025) 0.491

Rantala (2001) 0.989 1.23 2.08 1.27 1.344 1.741

OriginalSource Model

Tracks

Estimated

Tires

Tracks Tires

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Page 27: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Multi-pass rut depth models

• After Abebe’s model

• (Multi-pass coefficient)MPC should lie within 2-3

• For vehicle pass of 1, 2,3…, the wheel pass is 4,8,12…

1

1a

nzz n

0 5 10 15 20 25 30 35 400.04

0.05

0.06

0.07

0.08

0.09

0.1

0.11

0.12

0.13magnum loaded-slalom

Number of wheel passes

Rut

depth

1 2 3 4 5 6 7 8 9 100.04

0.05

0.06

0.07

0.08

0.09

0.1

0.11

0.12

0.13magnum loaded-slalom

Number of vehicle passes

Rut

depth

27

Page 28: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Conclusion

• Ground pressure

• Tracks seem to have a lower ground pressure compared to tires

• WES mobility index

• MI and VCI values for tracks are very much lesser than the values for tires.

• Performance parameters

• Thrust force and drawbar pull is higher for the tracked vehicles in comparison to the wheeled vehicles which indicate that the tracked vehicles operate much better on these types of soils than the wheeled vehicles.

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Page 29: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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• Rut depth

• The existing models were developed for specific vehicle conditions and soil conditions. Though the rut depth test data didn’t match very well with the existing models, they didn’t deviate so much either.

• Rut depth values can be related to the WES models.

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Future work

• FEM analysis could be done to see how much the track sinks and how the pressure will be distributed beneath the tracks.

• In depth analysis on the position and size of the grouser could be made.

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Page 31: Predicting the mobility of tracked forestry machines operating on Nordic forest soil

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Thank you

31