Embed Size (px)
Citation preview
Oleg Shilovitsky @ Beyond PLMCopyright © Beyond PLM 2015
How the idea of single BoM can fit variants and configuration management?
http://www.infuseit.com/oslo2015?EMTID=duZdjrxtTBlD9q5QFhY9
Who am I?1990s: Selling and developing Autodesk apps in Israel 2000s: SmarTeam, Enovia, Dassault… platform and applications for PDM and PLM
2010-12: Inforbix (acquired by Autodesk): Developed tech for cloud search and data analytics
2012-14: Autodesk: joined the team working on PLM 360 and search technologies
2015… Beyond PLM consulting and social media
After 20 years with SmarTeam, Dassault Systems and Autodesk, I’m consulting engineering and manufacturing companies about PLM and technologies
Copyright © Beyond PLM 2015
Beyond PLM
Copyright © Beyond PLM 2015
Beyond PLM…
I started to blog in 2008 and didn’t stop…
For the last 6 years I wrote ~1800 blogs about PLM and related topics - technology, engineering, manufacturing...
It is more than 1’000’000 words …and I learned a lot:What I learned about PLM from six years of daily blogging
Copyright © Beyond PLM 2015
Why BOM is a boring topic to present?
Copyright © Beyond PLM 2015
This is really cool stuff you would like to presentimage source: 3dprint.com, electrical-cars.net
Why BOM is a boring topic to present?
Copyright © Beyond PLM 2015 image source: microsoft, SAP
These pictures are less cool…
BOM is everywhere…
….because you cannot do much without BOMCopyright © Beyond PLM 2015 image source: http://www.macobserver.com/
Even “simple” products are complex today
Copyright © Beyond PLM 2015
Demand for mass customization
Copyright © Beyond PLM 2015
Customers’ demand custom-build product for the mass production cost
Examples of Configurable Products
Copyright © Beyond PLM 2015
Picture credit: McKinsey article – How technology can drive the next wave of mass customization
True & Co. - customer driven configurations
Copyright © Beyond PLM 2015picture credit: https://trueandco.com
Value chain economics
Build to order, speed, engagement with consumer
Copyright © Beyond PLM 2015
Supply Chain
MRP, ERP, PLM ... Where is “The BOM”?
Manufacturing Design & engineering
Sales & Marketing
material procurement
shopflow planning
product control & planning
material planning
demand and scheduling
Design
Product planning
Engineering
Contract manufacturingSales configuration Compliance & regulation
BOM
MBOMEBOM
XBOMSBOM
Copyright © Beyond PLM 2015BOM connects all engineering and non-engineering processes
Design Eng Mfg Service Refab
Product Lifecycle
Dis
cip
lines
Mechanical
Electric
Electronic
Software
Services
ECR
ECO
ECN
Chan
ges
CAD and other content creation tools…
Data and lifecycle tools (PDM, PLM, MRP, ERP, SCM….)
BOM
Multiple dimensions of BOM complexity
Copyright © Beyond PLM 2015
Bill of material and product lifecycle
Design Engineering and Manufacturing Physical product
Requirements
Design Engineering Planning
Planning
Planning
Ordering As-built
As-Built-SNMBOM
Support
Kit
Spec
Copyright © Beyond PLM 2015
How to synchronize BOM data across the product lifecycle chain?
● Complete data representation
● Unique part numbers
● Synchronized changed
● To use only “part numbers” (no doc#...)
● Include all scheduled items for mfg
● Decrease # of levels
● Complete approval process
What about “single BOM” idea?
Copyright © Beyond PLM 2015http://beyondplm.com/2009/10/14/seven-rules-towards-single-bill-of-material/
“Single” BOM
DesignBOM
EngineeringBOM
SupplyBOM
RegulationBOM
ProductionBOM
SupportBOM
Why industry invented 150% BOM?
Reasons:Variant structureConfigurable BOMBTO process
Also:Custom development
Duplication is inefficient
Copyright © Beyond PLM 2015
Variant 1 Variant 2 Variant 3
Generic BOM with modules, classes, options
Configurations:
ProductsModulesClassesOptionsRules...
Generic BOM Custom BOM
Copyright © Beyond PLM 2015
Vision of single “Configurable BOM”
Copyright © Beyond PLM 2015
CONFIGURABLE BOM
RESOLVED BOM
GENERIC BOM
Why companies are not ready for “single BOM”?
Copyright © Beyond PLM 2015http://beyondplm.com/2012/12/19/why-companies-are-not-ready-for-single-bom/
Multidisciplinary design tools No agreement to shareData controlling behavior
3 important questions about BOM
Copyright © Beyond PLM 2015
Q1: How to share configured BOM?
Q2: How to stop syncing BOM between silos?
Q3: How CAD, PLM and ERP will share BOM ?
