Phillips-Medisize Ireland

Phillips-Medisize

• Technology driven provider of design & manufacturing services

Founded in 1964 in Phillips, WI as an Injection Molder

Annual revenue approaching $500 million

Over 2,100 people

• Global footprint

13 global locations – 17 facilities

Regional product design capabilities

• Markets Served

Medical and Pharmaceutical

Commercial (Consumer, Defense, Auto)

Partnerships built on Innovation, Quality and Service

Medisize Acquired by Phillips Plastics

• A Common Strategic VisionExpanded capabilities and technologyExpanded global footprint

• Belief in Operational ExcellenceScalable manufacturing capabilitiesCPI through Six Sigma & Lean programs

• Commitment to InnovationPeople

Technology

Facilities

Equipment

One of the largest and most complete global providers of outsourced medical/pharma design and manufacturing services

August 2011

Medical Markets

4

Commercial25%

Medical/Pharma75%

$500 Million

Product Overview

Diabetes Care• Pumps• Pen Delivery Systems• Lancets• Rom Keys• Meters

High Volume – Disposables

Surgical Instruments• Stent Delivery• Steerable Catheter• Ablation Therapy• Biopsy• Tissue Samples• Slitters

Drug Delivery• Auto-Injectors• Inhalers• Safety Syringes• Infuser• Combination Devices

Diagnostics• Contrast / High Pressure Injection• Programmers• NAT Testing

Low Volume – Doctor Use

China

California, USA

Wisconsin, USAIreland Netherlands

Switzerland Czech Republic

Finland

Design & Development Center

Manufacturing

Joint Venture

Design Center Satellites

Global Footprint

• Established 1981

• Based in Letterkenny, Co. Donegal

• Clean rooms Class 7, 2,400 m2

• 134 employees

• Injection Moulding

• Assembly

• Flexible Container Manufacture

• Managed outsourced sterilisation

• Quality system ISO 13485 certified

• Environmental ISO 14001 certified

• FDA registered & inspected site

Ireland – Key Facts

• 24 x Injection moulding machines

– 15T to 250T

– Injection moulding

– 2 Shot moulding

– Insert overmoulding

– Liquid Silicon injection moulding

• In-house tool maintenance

• Tool manufacture

– Internal in Finland & USA

– External in the US, Europe and China.

Ireland – Injection Molding

• Automated Assembly

– Equipment specification and build management

– Sophisticated high-volume production lines

– In-line Vision control systems

• Manual Assembly

– Well trained staff experienced in assembly of complex

custom made tubing sets and multi component medical

devices

– Solvent bonding services

– Ultrasonic welding

– Product flow & leak testing

Ireland – Assembly Services

• Packaging engineering services

• Packed according to customer needs– Bulk (Double bagged & Boxed)

– Rigid or Semi-rigid trays

– Medical peel pouches

– Rigid blisters

– Flexi blisters

• Sterilization management services

10

A full-service supplier from design to packaged, sterilized, and ready-to-distribute product

Ireland – End Use Packaging

11

In developing new products, speed-to-market is the critical competitive element. Our rapid and efficient design and development services goes from concept through the pilot phase and clinical trials.

Speed to market can be enhanced with a smart design process

Design & Development – Product Development with a Manufacturing Orientation

12

Program Management

• Appoint Project leader and select Project team

• Generate Gantt Chart and agree time scale with customer.

• Establish regular meetings with project team.

• Set up regular review meetings with customer.

• Approach to validation and metrology

– Phillips-Medisize will generally raise all validation documentation including

PDQ, IQ, OQ PQ, PFMEA etc., documents will be reviewed, agreed and

approved with our customer.

Phillips-Medisize

• Global design and development organization

• Superior commercialization (NPI) process

• Scalable manufacturing capabilities

• Operational excellence

• World-class customer service

Core advantage is the knowledge of its people to integrate design, molding, and automation to drive low cost and high quality global manufacturing solutions