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Peregrine Quality Systems
Quality Overview
Peregrine Semiconductor Proprietary 2
Peregrine quality management system (QMS)
Green initiative
Five elements of quality
Peregrine’s quality
management system (QMS)
Commitment to Quality
Peregrine Semiconductor is committed to providing
quality products and services that meet or exceed our
customers’ requirements the first time, every time.
Peregrine Semiconductor Proprietary 4
Jim CableChief Executive Officer
Mark MiscioneVP, RF Technology
Solutions and Quality
Assurance
Peregrine Quality Organization
CEO
VP Quality
Failure Analysis
Reliability Engineering
Quality Systems
Customer Quality
Supplier Quality
Peregrine Semiconductor Proprietary 5
Peregrine Quality Management System Certifications
Peregrine Semiconductor Proprietary 6
AEC-Q100
Peregrine Quality Management System (QMS) Map
Quality Management System Documentation
• All processes and procedures
documented and controlled
• Agile electronic document &
change control system used
• Online access to all internal
procedures
• Electronic routing and review of
engineering changes
• All documents accessible
electronically at every work station
• Four tiered document control
system based on Quality System
Manual
Peregrine Semiconductor Proprietary 8
Management Review Process
Peregrine Semiconductor Proprietary 9
Business Objectives
Annual Mgmt. Review
Quality
Initiatives
Business
Effectiveness
Strategic
Alignment
Quality Management
System
Company
KPIProcess KPI
Monthly Business Review
VPsVP/
Directors
Directors/
ManagersIndividuals
Weekly
Performance
Weekly
Process KPI
Process KPI
Process KPI
Process KPI
Process KPI
Process KPI
Process KPI
Process KPI
Process KPI
Process KPI
Metrics
Metrics
Metrics
Metrics
Metrics
Metrics
Metrics
Metrics
Metrics
Metrics
Corporate KPI
Corporate KPI
Corporate KPI
Corporate KPI
Corporate KPI
Corporate KPI
Corporate KPI
Corporate KPI
Corporate KPI
Five Elements of Quality
Five Key Points of Focus
Peregrine Semiconductor Proprietary 11
• Customer Support: Fully understanding our customers’
requirements and expectations
• Process Control: Providing products utilizing proven
designs and manufacturing processes
• Top Employees: Developing a highly trained workforce that
is motivated, empowered and fully accountable
• Robust Supply Chain: Establishing strong relationships with
world class suppliers
• Continuous Improvement: Continually improving the
efficiency and effectiveness of our business processes and
quality management system
• Customer Support: Fully understanding our customers’
requirements and expectations
• Process Control: Providing products utilizing proven
designs and manufacturing processes
• Top Employees: Developing a highly trained workforce that
is motivated, empowered and fully accountable
• Robust Supply Chain: Establishing strong relationships with
world class suppliers
• Continuous Improvement: Continually improving the
efficiency and effectiveness of our business processes and
quality management system
Five Key Points of Focus: Customer Support
Peregrine Semiconductor Proprietary 12
Customer Support
• Customer quality engineer assigned to every
customer
• Support for customer returns or quality questions/issues
• Full failure analysis (FA) capability in house
• Preliminary report within 2 business days
- Failure verification & containment plan
• Full report within 10 business days
- Root cause & corrective action plan
• Full 8D response to quality issues
• 3D response within 2 business days
• 8D plan within 10 business days
• Customer satisfaction metrics tracked
• Scorecards, response time, FA cycle time, field PPM, etc.
Peregrine Semiconductor Proprietary 13
Customer Scorecards
• Customer scorecards solicited
quarterly from key customers
• Quality
• On time delivery
• Pricing
• New product performance
• Customer support
• Used to drive continuous
improvement & customer satisfaction
Peregrine Semiconductor Proprietary 14
Five Key Points of Focus: Process Control
Peregrine Semiconductor Proprietary 15
• Customer Support: Fully understanding our customers’
requirements and expectations
• Process Control: Providing products utilizing proven
designs and manufacturing processes
• Top Employees: Developing a highly trained workforce that
is motivated, empowered and fully accountable
• Robust Supply Chain: Establishing strong relationships with
world class suppliers
• Continuous Improvement: Continually improving the
efficiency and effectiveness of our business processes and
quality management system
16
• Stage-Gate process to ensure predictability and quality of new
product launches
• Design FMEA’s, critical design and tape-out reviews to ensure design
is robust
Product Development Flow
Manufacturing Control
• Manufacturing controls implemented on all critical process steps
• SPC
• Control Plans
• Process FMEA’s
• MSA (Gage R&R)
• Production Change Control Board Established
• All manufacturing changes reviewed and approved
• Reviewed by senior engineering, manufacturing & quality team
17
• Customer Support: Fully understanding our customers’
requirements and expectations
• Process Control: Providing products utilizing proven
designs and manufacturing processes
• Top Employees: Developing a highly trained workforce that
is motivated, empowered and fully accountable
• Robust Supply Chain: Establishing strong relationships with
world class suppliers
• Continuous Improvement: Continually improving the
efficiency and effectiveness of our business processes and
quality management system
Five Key Points of Focus: Top Employees
Peregrine Semiconductor Proprietary 18
Highly Trained Workforce
• New Employee Training
• Quality Management System
• Manufacturing Operator Training
• Trained & certified at each operation
• Annual re-certification
• Corporate Wide Quality Training
• 8D Methodology
• Poke Yoke, 5S, Six Sigma
• FMEA
• ESD
• Management & Leadership Training
Peregrine Semiconductor Proprietary 19
• Customer Support: Fully understanding our customers’
requirements and expectations
• Process Control: Providing products utilizing proven
designs and manufacturing processes
• Top Employees: Developing a highly trained workforce that
is motivated, empowered and fully accountable
• Robust Supply Chain: Establishing strong relationships with
world class suppliers
• Continuous Improvement: Continually improving the
efficiency and effectiveness of our business processes and
quality management system
Five Key Points of Focus: Robust Supply Chain
Peregrine Semiconductor Proprietary 20
Strong Partnerships with Quality Suppliers
Supplier Name Service ProvidedISO 9001
Certification
TS 16949
Certification
ISO 14001
Certification
Global Foundries Wafer Fab
Lapis Wafer Fab
Magna Chip Wafer Fab
Amkor Bumping
FCI Bumping
Amkor Assembly & Test
Hana-AYT Assembly & Test
Unisem Assembly & Test
Peregrine Semiconductor Proprietary 21
• Peregrine critical suppliers certified to stringent automotive
and environmental industry standards
Supplier Quality Management System
• Robust new supplier qualification & audit
process
• Suppliers audit frequency performance based
• Critical supplier scorecards provided
quarterly
• Delivery & Service
• Quality
• Technology
• Partnership & Flexibility
• Continuous improvement plans required
for suppliers not exceeding expectations
Peregrine Semiconductor Proprietary 22
Q1 2013 Q2 2013 Q3 2013 Q4 2013 Q1 2014Performance
Trend
Overall Weighted Score 88.03 87.07 90.31 91.00 91.00 0.0%
Cost (30%) 85.00 79.98 87.50 85.00 85.00 0.0%
Parameter A 92.50 85.00 92.50 85.00 85.00 0.0%
Parameter B 92.50 85.00 85.00 85.00 85.00 0.0%
Parameter C 70.00 70.00 85.00 85.00 85.00 0.0%
Delivery and Service (20%) 87.81 90.63 100.00 100.00 100.00 0.0%
Parameter A 85.00 92.50 100.00 100.00 100.00 0.0%
Parameter B 88.75 92.50 100.00 100.00 100.00 0.0%
Parameter C 85.00 85.00 100.00 100.00 100.00 0.0%
Parameter D 92.50 92.50 100.00 100.00 100.00 0.0%
Flexibility (10%) 86.88 85.00 85.00 85.00 85.00 0.0%
Parameter A 88.75 85.00 85.00 85.00 85.00 0.0%
Parameter B 85.00
Quality (30%) 91.75 94.00 86.88 92.50 92.50 0.0%
Parameter A 92.50 92.50 77.50 85.00 85.00 0.0%
Parameter B 81.25 92.50 70.00 85.00 85.00 0.0%
Parameter C 100.00 100.00 100.00 100.00 100.00 0.0%
Parameter D 100.00 100.00 100.00 100.00 100.00 0.0%
Parameter E 85.00 85.00
Partnership and Technology (10%) 87.50 82.53 95.00 92.50 92.50 0.0%
Parameter A 85.00 85.00 92.50 92.50 92.50 0.0%
Parameter B 92.50 77.50 100.00 92.50 92.50 0.0%
Parameter C 85.00 85.00 92.50 92.50 92.50 0.0%
Index for Scores Score
Exceeds Expectations 92.5 - 100
Meets Expectations 85 - 92.4
Does Not Meet Expectations 77.5 - 84.9
Customer A
• Customer Support: Fully understanding our customers’
requirements and expectations
• Process Control: Providing products utilizing proven
designs and manufacturing processes
• Top Employees: Developing a highly trained workforce that
is motivated, empowered and fully accountable
• Robust Supply Chain: Establishing strong relationships with
world class suppliers
• Continuous Improvement: Continually improving the
efficiency and effectiveness of our business processes and
quality management system
Five Key Points of Focus: Continuous Improvement
Peregrine Semiconductor Proprietary 23
Continuous Improvement
• 8D problem solving method utilized
• Focus on Preventative actions
• Used company wide
• Lessons Learned
• Post mortem reviews held on new
product developments
• Lessons incorporated into FMEA’s
• Design lessons learned database
• Corporate continuous improvement
program established
• “The Power of One”
• Corporate continuous improvement
programs launched annually
•Form TeamD1
•Define ProblemD2
• Implement ContainmentD3
•Determine Root CauseD4
•Determine Corrective ActionsD5
• Implement Corrective ActionsD6
•Prevent ReoccurrenceD7
•Congratulate TeamD8
24
Small changes
can create significant
impact and ripple effect
• Ongoing reliability monitoring program
established
• Monitoring report published quarterly
• Monitoring performed by:
• Product Family
• Technology
• Package Family
Peregrine Semiconductor Proprietary 25
Reliability Monitoring
Green initiative
27Peregrine’s Corporate Environmental Policy
Peregrine is committed to providing products that
enable commercially and environmentally superior
solutions, minimizing the impact of our operations on
the environment and ensuring a healthy and safe
work environment for our employees.
Environmental Health & Safety (EH&S)
• Peregrine’s EH&S System Policies
• Culture: Promoting a corporate culture committed to providing
environmentally superior products and services
• Product Composition: Eliminating the use of banned or hazardous
substances in our products
• Reuse/Recycle: Continuously looking for ways to reduce, reuse and
recycle in our manufacturing operations
• Robust Systems: Maintaining a robust environmental, health and
safety management system
• Compliance: Ensuring compliance with applicable local, state,
federal and industry standards and regulations.
Peregrine Semiconductor Proprietary 28
Peregrine Green Product Information
• Peregrine commercial
products compliant to:
• RoHS (2011/65/EU)
• REACH (SVHC) 1907/2006
• PFOS Free 2006/122/EC
• Halogen Free IEC 61249-2-21
• JIG-101 Ed. 4.0
• Antimony Trioxide (Sb2O3) Free
• Arsenic Free (Unlike GaAs)
• Sony Green Partner
Peregrine Semiconductor Proprietary 29
Restricted Chemical Listing
Peregrine Material Declaration Sheet
• Material declaration sheets generated and provided for
every product
30
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