Panduit: Simplifying Infrastructure for the Connected Enterprise

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PUBLIC INFORMATION

NW22 Panduit Simplifying Infrastructure for The Connected Enterprise

Agenda

2

Connected Enterprise: Is your plant ready?

Simplifying Plan, Design, Deploy

Case Studies and Resources

Connected Enterprise:

Is Your Plant Infrastructure Ready? Key questions

• Converged Plantwide EtherNet?

• Structured Physical Infrastructure?

• Future ready?

• More nodes

• More bandwidth

• Mobile, remote access

3

Do you have plan to get your share of $3.88 Billion Value at Stake for Manufacturing from IoT?


Is Your Architecture Capable?

4

MOBILITY VIDEO


Is Your Plant Physical Infrastructure Ready?

Poor infrastructure planning puts both performance and security at risk!

“A significant portion of

network downtime, approx.

80%, is attributed to Physical

Layer Connections.” Sage Research

“40% list Security concerns

as a barrier to enabling

Internet connectivity to

machines” Industry Week Magazine Rockwell Automation Survey

Simplifying Plan, Design, Deploy:

Profiling the Best-in-Class Manufacturers

• 8 hours downtime (99.91% uptime)

• 11% reduced Total Cost of Ownership (TCO) for industrial network

• 90% Overall Equipment Effectiveness (OEE)

• +25% operating margin contribution

Source: Aberdeen Group, Industrial Networking Real-time Foundation for Manufacturing and Enterprise, August 2012

71% 65%

56%

48%

40% 34%

52%

35%

0%

10%

20%

30%

40%

50%

60%

70%

80%

Reliability built into thephysical layer of the

network

Data-link reliability Network management(apps and devices used tomonitor performance andcontrol network access)

Cablingmanagement/wiring

strategy that is alignedwith industrial networking

architecture

Network Management

Best In Class All Others

Discipline in the network provides results


Invest Now or Pay Much More Later!

$10 $100

$1000

$10,000

Plan Design Build Deploy/Operate

$$

Relative Cost to Resolve Problems

Source: www.motioncontrolonline.Mechatronics Part I: Motion Control’s Next Top Model; Aberdeen Group, The Mechatronic System Design Benchmark Report.

Cost to resolve issues increases exponentially throughout the design cycle Reality:

>35% resolved late


Planning

Reference Architectures

Maturity and Execution

Models

Budget and Resource Planning

8

• Use proven best practices • Define your organizational goals and path • Invest in planning

IT OT

Data Center Enterprise Plant Floor


Planning Using Validated Architectures

http://www.cisco.com/c/dam/en/us/products/collateral/switches/nexus-9000-series-switches/white-paper-c11-729384.pdf

http://www.panduit.com/heiler/InstallInstructions/D-RKAN01--WW-ENG-CableGuideCiscoNex7010-W.pdf


Rockwell Automation Connected Enterprise Execution Model

Use Execution Model to:

• Assess where you are

• Plan path ahead

• Understand critical steps

Panduit is collaborating with Rockwell Automation and Cisco to help you evolve the

critical network physical infrastructure required as foundation for Connected Enterprise.


Network Fabric Maturity Model for Industrial Plant Physical Infrastructure

11

Focus on Mission, Vision, Business Outcomes Focus on Organizational Silos

• Wired and wireless infrastructure

using IP for IoT and Connected

Enterprise value

• Scalable infrastructure for OT

and IT to deliver mobility, edge

compute, video, and cloud

service access

• Gateways to wireless mesh

networks and sensors

• Virtualization and compute

services evolve for timely data

• Predictive and hyper-awareness

of network health and security

• Annual planning for holistic

network

• Proactive visibility and remote

experts capable

• Holistic Security services holes

• OT and IT networks use IP as

foundation

• CPwE validated physical

infrastructure in place

• Industrial DMZ

• Physical layer standards and

specifications from enterprise

to plant

• Virtualization of plant

applications

• Stable infrastructure reduces

downtime

• Annual Planning for physical

network

• Proactive support

• Defense in Depth security

• Industrial networks use IP and

EtherNet/IP

• Minimal convergence to

enterprise/ IT

• Reduced industrial network

downtime

• Islands of data in workstations

, servers

• OT Connectivity standards,

specs used

• Sporadic & ineffective

planning

• Minimal network visibility and

structured support

• Security holes

• Sprawl of networks –

proprietary, modified

• Minimal and unstable

infrastructure

• Islands of data in

workstations, servers

• Reactive support

• No plantwide strategy for

IT/OT

• False security

1

2

3

4

Restrictive Functional Effective Innovative


Key Takeaway: Prioritize the physical infrastructure budget

• 60%

• 2 to 5 years Software

• 23%

• 5 Years Networking

• 10%

• 5 Years Operations

• 7%

• 20+ years (or forever!) Cabling

80% of network problems are caused by only 7% of invested budget.


Simplifying Deployment

13

Machine

Control Panel

Zone System

Micro Data Center IT to Factory Floor

Control Panel to LAN

Repeatable, Reliable

Connections

Managing cabling

and Recognizing

and Reducing

EMI noise

Building an effective

Grounding & Bonding

Infrastructure

Leverage standards

for structured cabling

Environment-based

selection and design

Segment and secure network

assets across the plant


Key Areas to Consider for a Robust Network Deployment

• Published in May 2012.

• Standard provides infrastructure, distance, telecommunications outlet/connector configuration, and topology requirements for cabling deployed in industrial environments.

– Industrial Areas

– Telecommunications Spaces

– Telecommunications Pathways

– Firestopping

– Backbone Cabling

– Horizontal Cabling

– Work Area

– Grounding and Bonding

– Industrial Cabling Performance

TIA-1005 Industrial Premises - Telecommunications Standards Simplifying Plan, Design, Deploy:

Structured Cabling:

A planned cabling system which systematically lays out the wiring and wire

management necessary for communications, including voice, data and video.


Industrial Physical Layer Road Map

17

Physical or Virtualized Servers • FactoryTalk Application Servers and

Services Platform • Network Services – for example

DNS, AD, DHCP, AAA

• Call Manager • Storage Array

Remote Access Server

Physical or Virtualized Servers • Patch Management • AV Server • Application Mirror • Remote Desktop Gateway Server

Catalyst 3750X StackWise

Switch Stack

Link for Failover Detection

Firewall (Active)

Firewall (Standby)

Drive

HMI

Cell/Area Zone - Levels 0–2 Redundant Star Topology - Flex Links Resiliency

Unified Wireless LAN

Cell/Area Zone - Levels 0–2 Linear/Bus/Star Topology

Autonomous Wireless LAN

Industrial Demilitarized Zone

(IDMZ)

Enterprise Zone Levels 4 and 5

Rockwell Automation Stratix 5700/8000

Layer 2 Access Switch

ASA 5500

Industrial Zone Levels 0–3

Catalyst 6500/4500

Phone

Controller

Camera

Safety Controller

Robot

Soft Starter

Cell/Area Zone - Levels 0–2 Ring Topology - Resilient Ethernet Protocol (REP)

Unified Wireless LAN

I/O

Plant Firewalls • Inter-zone traffic segmentation • ACLs, IPS and IDS • VPN Services • Portal and Remote Desktop Services proxy

Wide Area Network (WAN) Physical or Virtualized Servers • ERP, Email • Active Directory (AD), AAA – Radius • Call Manager

Enterprise

Safety I/O

Servo Drive

Instrumentation

Site Operations Level 3

Internet

External DMZ/ Firewall

HMI

AP SSID 5 GHz

WGB

Safety I/O

Controller

WGB

LWAP

SSID 5 GHz

WGB

LWAP

Controller

LWAP

SSID 2.4 GHz

5500 Wireless

LAN Controller (WLC)

UCS

Catalyst 2960

IDF

IDC

IDF

MDF

Cell/Area Zone Levels 0–2

Cell/Area Zone Levels 0–2

Active

Standby

RADIUS (AAA) Server

IZE CP IZE


Simplifying Design with Reference Architecture

Zone Plant Level Control Panel On-Machine


Building Blocks – Simplified Network Switch Deployment …


Process Training Unit – PlantPAx

• PlantPAx Virtualized environment -

• Speed Deployment and High Availability

• Robust Physical Infrastructure:

• Cable Management

• Grounding/Bonding

• Fiber, Copper Connectivity

• Physical Security

• Identification

• Power Outlet Units

Essentials + from Rockwell Automation


Intermediate Distribution Frame (IDF)

• Rapidly deploy 19” rack mount switches in a zone architecture within plant environment

• Accommodates two distribution layer switches (Cisco 3750X)

• Three access layer switches (Cisco 2960S) with UPS

• Double hinge feature allows front and rear access to network switch equipment

• Cable management features to secure horizontal fiber and copper in a reliable, consistent manner

• UL Type 4/12 and IP66 enclosure

• Thermally tested and validated for a highly reliable system

• Scalability

• Single part number simplifies the design and execution for a fast and repeatable solution

• Security

• Protect the integrity of cabling media and also enable physical layer access control over critical network systems

Dielectric Conduit-ted

Fiber Distribution Cable

DIN mount enclosure to break out

and protect buffered fibers

Fiber Panel to create testable

permanent links on distribution cable

LC to LC Jumpers to Ethernet

Switch uplink

Copper patch panel and horizontal

cable distribution

Integrated Network Zone System

Simplifying Plan, Design, Deploy: Integrated Network Zone System


Optical Fiber Applications Industrial Architecture Deployment Areas

Crush-Resistant

Dielectric Armor

Distribution-style

Cable Core


Back Bone Cabling Dielectric Armored Cables

• All-Dielectric Armored Cable

• Lightweight & crush resistant

• Smaller bend radius than metallic interlock armor

• Can be deployed without conduit (J-hooks, undefined pathway)

• No grounding/bonding required

• Available in fiber counts & types supporting switch requirements


Applications - Device Level Ring - 10/100 EtherNet/IP


Solution/Product Overview - PCF Connector Termination

Load Connector

into Crimper Prepare Cable Subunit Insert Fiber

Crimp Fiber Cleave Fiber Mount Backshell/Boot

1 2 3

4 5 6

• Test using TIA standards

• Panduit patch cords 100% tested

• Easier to reliably terminate to a jack compared to a plug

• Can have spare or redundant links

– Aids in troubleshoot

– Easier to add connections “on the fly”

– Can plan for the future

26

Structured Cabling


End to end offering – from the data center to the machine

• Standards Based Structured Cabling

• Designed for Industrial Environments – Durable jacket options for resistance to oils/chemicals

– Fully shielded for immunity to noise (EMI/RFI)

– Connectors are robust and easily field terminable by plant operations personnel

• Machine Level Connectivity – Cat5e and Cat 6 shielded and unshielded stranded cable

types

– Field terminable RJ45 & M12 D-code point to point solutions

– 600V rated Cat5e cable and patch cords

Simplifying Plan, Design, Deploy: Industrial Copper Media

Industrial Network

Infrastructure Assessment

Simplifying complex

architectures and

protecting assets

Case Studies and Resources:

Proven Best Practices and Designs


Santa Margarita Water Treatment Use Case – Zone Architecture and Wireless

31

Case Studies and Resources: Fast Deployment and Easy Startup – Panduit Industrial Zone System

• Integrated Zone Enclosure System mitigated environmental risks while speeding deployment

• Project installed in 3 months

• Scalable connectivity to plant networks

• POE+

• Fiber Uplinks

• Copper connections to control panels, video cameras, wireless access points

32

• Expertise for where and how to deploy

• Creating a phased project deployment plan

• Enabling legacy network during transition

Metals Industry: Fabricated Aluminum Products

33

Challenge Results

Fast installation, to meet On-time plant production launch.

• Building block approach to speed deployment

• Complete Design & Delivery Package:

• 4 Micro Data Centers • 27 Zone Enclosures • 45k ft. OM4 Fiber Cable • Installation Specs &

Management

Key Factors

Success Stories

Integrated Network Zone System

IT OT

Data Center & Enterprise • Network Access & Design

• Cisco Advanced Services Sub-contractor

Agreement

Plant Floor • Network Access & Design

• Physical Security

• Safety

• RA NSS Sub-contractor Agreement

Panduit Advisory Services &

Certified Installers


Services

http://www.panduit.com/ccurl/834/546/cisco-nexus-9000-design-service.pdf


Design Tools

• Design tools types

• Layout

• Part selection/BOM Generation

• Calculators

• Templates

• Available design tools

• Visio*, AutoCAD*, Proposal Works*, Integrated Architecture Builder*, Popular Configuration Drawings

• Design tool application

• Control Panel/Cabinet/Enclosure

• Computer rack/cabinet

• Factory Floor

*Registered Trademarks: Visio – Microsoft; AutoCAD – Autodesk; Proposal Works and IAB – Rockwell Automation


Resources

• Industrial Ethernet Physical Infrastructure Reference Architecture Design Guide

• Converged Plantwide Ethernet (CPwE) – http://www.rockwellautomation.com/rockwellautomation/products-technologies/network-technology/architectures.page?

• Introduction to a Micro Data Center White Paper

• Control Panel Optimization White Paper http://www.hoffman-panduit.com

• Scaling the Plant Network White Paper

• Design Tools:

• Rockwell Automation Proposal Works

• Rockwell Automation Integrated Architecture Builder (IAB) www.rockwellautomation.com/go/tools

• Panduit Technology Brief: Structured and Point to Point Network Cabling

Industrial IP Advantage

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• A ‘go-to’ resource for educational information about industrial network communication and using standard Internet Protocol (IP) for industrial applications

• Community of like-minded companies – Cisco, Panduit, and Rockwell Automation

• Receive monthly e-newsletters with articles and videos on the latest trends

Network Design eLearning course available for TechEd Attendee promotional price!

Sign up today at www.industrial–ip.org

Summary – Accelerate the Connected Enterprise by simplifying your network infrastructure

39

Navigating

Network

Architectures

Knowing Where to Start

with Physical Design

• Ensure performance, uptime and

productivity

• Build reliability, reduce

troubleshooting time

• Ease integration with

a standards based approach that

is modular and scalable

• Reduce cost and time

to production

Building a standards based

roadmap to reduce risk and

ease company-wide adoption