TDM Systems Inc.

Your Partner for Tool Data Management

Chris ReznyExecutive Account Manager

Midwest and West

TDM Systems – The competence center for Tool Data Management in the SANDVIK-Group

12.04.23

TDM Systems - Overview

TDM Systems – specialists for increasing productivity

Headquarter: Tübingen, Germany Foundation: 1993 Employees 2008: 60 (including 9 apprentices) Products: TDM V4, myTDM.com, MPO,

TDM 3D, FMM, TDMstoreasy Customers: approx. 900 worldwide User: 7.500 worldwide Markets: Europe, North- and South

America, Asia

12.04.23

TDM Systems, Inc. Schaumburg, IL - Overview

Location: Schaumburg, IL,20 min. from Chicago O’Hare Airport

Foundation: 2006 Employees 2008: 4 Customers: > 48 Markets: USA, Canada, Mexico

Service and Sales Office Chicago

Sales Office Buffalo, NYSales Office New Braunfels, TX

12.04.23

History - Milestones in the progress of TDM

1987 1989

Start of develop-ment of the first TDM system

Presenta-tion of Version TDM V1

1991

Develop-ment of the Module for Tool Crib Manage-ment

1992

Release of MPO: Measure-ment,Products Organizat.

1996

Product launch TDMeasy

1999 2002 2003 2004 2005

Product launch TDM Data & Graphic Generator

Release TDM V2 with a standard link to SAP

Release myTDM. com

Product launch TDMprocess

software for process planning

Release TDM V4: new software generation

TDM FMMFacility & Maintenance Management

Release TDMImport-assistent

Release TDMstoreasyControlling Software for Vending Systems (OEM)

20082006 2007

12.04.23

TDM – Fields of application

Aircraft Industry

Automotive Industry

Surgical Industry

Machinery

Manufacturing Industry

Tool manufacturersTool centre managers

12.04.23

Production from past to future

12.04.23

Management and Controlling

Synchronization of Data

Synchronization of Functions

P R O D U C T I O NShop Floor

ER

P /

M

RP

DB

CA

D /

C

AM

DB

PD

M /

P

LM

DB

Organization without TDM

Production Equipment Tools Fixtures Gauges Machines

Data & Graphics Geometry Technology 2D / 3D

Shop Floor Solution Tool Room Pre-setting Machine Tool

12.04.23

Organization with TDM

TD

M

CentralDatabase

Data Synchronization

Synchronization of Functions

ER

P /

M

RP

CA

D /

C

AM

PD

M /

P

LM

Management and Controlling

P R O D U C T I O NShop Floor

Management of all Production Equipment

Generation of Data & Graphics

Access to Know How in Machining

Automated Documentation Integration of ERP for

commercial purpose Integration of CAD/CAM

for technical aspects Complete Shop Floor

Solution for Tool Flow

12.04.23

TDM – The Central Database

Multiple possibilities

for Integration:

ERP/MRP-Systems CAD - CAM Simulation Systems Presetting Machines Storage Systems

12.04.23

Tool Data Management andSystem Environment

TOOL ROOM Tool assembly Tool pre-setting

Shop Floor

TOOL CRIB Management

of stocks Commissioning

MACHINE TOOL Machining Tool Magazine

Planning area

DESIGN / CAD Part design Tool design Fixture design

ERP / MRP Purchasing Resource

PlanningMETHODS DEP. Work planning NC-Programming

edgeCAM

Providing all data

and information

Types of toolsGeometric dataCutting parametersTool lifeMachine tool

Tool numberActual valuesTool lifeIdent numbers

Store locationsQuantities

Tool listTool numberNominal valuesMachine tool

Types of toolsGeometric data

Ident numbersInventoriesSuppliersPrices

Data Integration - onceData access - continuously

ICAM

MasterCAM

Espirit

REMSTAR Microset

12.04.23

Computer-based Tool Data Management

Tool Management is everywhere Purchasing Methods department NC-Programming Tool Crib Tool Room

(Pre-setting) Commissioning Machining

12.04.23

CAD/CAM systems • AutoCAD• AutoCAD LT• AlphaCAM• CATIA• DelCAM• DloG• EdgeCAM• EXAPT/EXAPTplus• Espirit • MasterCAM• OPUS• Pro/NC, Pro/E

•Unigraphics • Radu• Sican• SolidCAM• SoloCAM• Tebis• TopCAM• TopSolidCAM others on request

MRP/ERP Systems• SAP• BaaN• Vantage

CAD/CAM/ERP Interfaces

12.04.23

Partnership with Dassault

Since 2003 CAA Development Partner Development and Selling of Tool Data Management (TDM)

Capabilities within CATIA V5 (TDMcad for CATIA V5)

Target Creation and Representation of 2D- and 3D-Graphics

of Cutting Tools for CATIA Users

12.04.23

TDM – MasterCAM MX2

MasterCAM MX2

TDM V4.2

12.04.23

TDM-Esprit On-Line Interface (CAM)

TDM Oracle Database 9.2 and

higher. Esprit TDM AddIn (ActiveX DLL) Online Data base access Dialog for Tool Selection Transfer of Tool Data (Geometric

and speeds and feeds)

Esprit 2008

TDM V4.2

12.04.23

Partnership with Hänel

Signing of a co-operation contract between TDM Systemes GmbH and Hänel GmbH + Co. KG Commercial Partneship Technical Partnership

Target Development and Merchandising of PC-Storage Management Systems

12.04.23

Integration with SAP

OverviewTDM V4 Highlights

12.04.23

Highlights TDM V4 – Search Functions

Basic Data Graphical Tool classification with

Type class Class Group

Graphical Technology classification with Operation type Operation Tool type

Parameters, numerically and graphically

Quick and effective selection of the best fitting tool via

12.04.23

Highlights TDM V4 – Various Graphic Formats

TDM includes as a Standard Software to display

2-D-CAD-Graphics 3-D-CAD-Solids Videos Photos in various formats

Photos, Videos and Graphics as an indispensable Part of Information for Tools and Tool Data

Graphics – the language of technicians

12.04.23

Highlights TDM V4 – Integrated Management of Documents

Save of all Standard File Types Office-Format: DOC, PDF, PPT, RTF, XLS,.. Graphic-Format: JPG, GIF, BMP, TIF,.. Video-Format: AVI, MOV,..

Easy allocation with Drag & Drop

Simple completion of basic data with additional information

Access to your experience with TDM V4 – PDMIntegration of Documents from different sources

12.04.23

Highlights TDM V4 - Reports

Variable Reports Free Definition of fields for

searches and reports Adaption of colums by

width and order Export into Excel

Free treatment with Excel Standard Functionality

12.04.23

Predefined forms Integrated form generator Forms can be edited Forms can be created Available on all levels

Highlights TDM V4 – Form Generator

12.04.23

Highlights TDM V4 - Automated Tool Assembly

TDM V4 makes suggestions for Assemblies because of Cutting Tool Range of length of the assembly Holder of the Machine Number of maximum used tool components

ResultAll possible Assemblies based on existing Tool components

Safe Tool Assembly with TDM V4

TDM V4 finds automatically fitting Combinations of Tools

12.04.23

Highlights TDM V4 – Automated Generators

Automated Generation of 2-D- and 3-D-Graphics 2-D for Pre-setting 3-D for NC Programming and Simulation

Automated Creation of basic data for Tool components TDM-Class and -Group Geometric Data Interfaces for automated Tool Assembly

Benefits Safeness from the first step Reduction of Data input up to 90 %

Safety in Programming and simulation with

3D-Solids

Data and Graphics with a simple click

12.04.23

TDM 3D – the output

Every data record consists of tool master data and supplier data

The 3D solids are created indifferent formats TDM V4 Base Module – Standard formats

SAT TLS (Vericut) STL (Real NC) Step AP 2.0.3

CAD Systems – Native format CATIA V5 - CATProduct Unigraphics NX

The 3D solids are true-to-scale usable for simulation purposes Cutting and non-cutting parts

are recognized and displayed

The data structure

informative and flexible

12.04.23

TDM 3D: time savings with the creation of 2D/3D-Graphics

With TDM 3D you are 90 % faster!

12.04.23

Several Stocks – a lot of Tools – Transparency and Analysis of Tool Flow

Different possibilities for issuing Guided issuing with Barcode Control Graphically supported issuing and

graphical display of stock location

Control of automated stock systems (lifts, shuttles) parallel to standard cabinets and cupboards

Integration with ERP systems (e.g. SAP) Powerful Controlling and Reporting

Structure, Transparency and Cost Monitoring in

the Tool crib

12.04.23

New tool crib management Operator guided issuing Graphical issuing Graphical display of

stock locations

Highlights TDM V4 – Crib OrganizationCirculation of tools

12.04.23

Issuing via BarcodeFast Picks

Highlights TDM V4 – Guided issuing

12.04.23

Tool Crib Evaluation Stock evaluation

Consumption evaluation

Issuing history

Issuing

Turn over rate

Articles without stock

Minimum stock

Highlights TDM V4 – Crib Organization

12.04.23

Definition of Clients (Production sites) Allocation of users Allocation of Tools Choice of language, separate for

application and data

Multi Client Capability V4

Different sites, different languages –1 TDM-System

12.04.23

Overview Generators for Data and Graphics

Generators available for more than 60,000 Tools

ISO-Turning Tools (226 Groups) Capto- Turning Tools Adaptors for Turning Tools

Macros for Milling Tools Turning Tools Drilling Tools Holders

Strategy Use of manufacturer-specific tool data Direct creation of basic data Generation of full-scaled

2-D und 3-D – Graphics

Milling Tools of WALTER and SANDVIK Coromant

Belonging adaptors and holders Drilling tools

12.04.23

Customer benefits with TDM V4

Short time to become familiar Clearly structured Windows-Technic Arrangement of screens Select of language for application and data Use of Barcode for system operation

Complete System for Information and Visualisation All types of documents and graphics Integrated graphic functionality for 2-D / 3-D

Time saving for building tool assemblies System checks available combinations

Optimised evaluation of reports Integrated Excel-Export

12.04.23

Customer Benefits (1)

Transperancy of costs Costs of issuing Costs of inventory

Safe Processes because of Correct Technology data Scaled 2D-Graphics and 3D-Solids Reliable Information about Stock and Circulation Management of manual and automatic stocks Control of automated storage systems like

Hänel, Kardex, Megamat, Dexion, and Remstar Tool Inventory at Machine Tools

Finding Tools without searching

12.04.23

Customer Benefits (2)

Closed Process Loop From Product Design via Methods Department,

NC-Programming, Production up toQuality Management

Tools, Fixtures, Gauges, Set-up Sheets,Clamping Instructions, Operation Plans

Optimized Ordering Secured Information about Inventory and Use

Transparent Tool Flow from Stockto Machine Tool

Online-Link to Pre-setters and Machine Tool Controls

12.04.23

TDM Services

Pre-Sales Services of TDM Systems Consulting Specifications Engineering Cost Benefit Analysis Project Management

We guide you through all projects

After Sales Services of TDM Systems Software Training Online Support Technical Hotline System Maintenance

12.04.23

Cost Savings

Machine Related Savings

Reduction of machine down time due to missing tools

No operators hunting for tooling Reduction of machine set-up time

- Reduce quantity of tool movements per new job (difference lists)

- Increase of common tooling per NC-Program (higher use of default tool-kits per machine)

Reduction of cycle time due to optimized speeds and feeds

Reduction of scrap- Optimal tool life time- Accurate tool offset data

Know your tooling cost per part

12.04.23

Cost Savings

Savings at NC-Programming

Build speeds and feeds data base. Direct access to tool data (geometry…) Elimination of search time for tools. Reduce time to create NC-Program. Program

available earlier to production. NC-Programmers have access to stock on-hand

information. Needed for HOT or RUSH jobs Dramatic improved learning curve for new NC-

Programmers.

12.04.23

Cost Savings

Stock / Tool Room Related Savings

Reduction of variety in stock Reduction of tool inventory (less value on stock)

- Use existing tool bodies instead of buying new- Elimination of dead stock

Accessibility to tools at crib and on machine Reduction of effort on purchasing

- Buy larger number of less items- Reduce number of tool suppliers- Reduce the total tooling cost per year- Reduction of rush tool orders

Tooling regrind usage