Maxx metal foundry presentation

Works :25th Mile Stone,Mathura Road, Kelley-Khandawali Road,

Faridabad -121004 (Haryana) India.

Tel.+ 91-9899012476/129 2307044,Fax + 91 129 2307408 ,

E mail: [email protected] , URL – www.maxxmetal.in

WELCOME BYMaxx Metal Pvt. Ltd.

mailto:[email protected]

Maxx Metal Pvt. Ltd.

LOCATION


Our Company was established in the year 1989 for manufacturing of different grades of

Alloy Steels&Iron having state of the art plant. The plant is located in a very well

developed Industrial Area Faridabad and is situated on Delhi – Agra High Way around

30 kms. From Delhi.

As a part of our expansion programme the Company has installed all the required Plant

& Machineries and necessary facilities for the manufacture of Alloy Steel,S G IRON/cast

iron Castings in the weight range 10Kg - 10MT & max. size 6mtrx3mtrx2mtr in

proof as well as in finish M/C condition for

POWER,CEMENT,SUGAR,MINING&MINERAL,STEEL,M/C TOOL,STAMPING

TOOL&DIE & GENRAL ENGG.

The plant is well equipped with all the required modern facilities and is being run by the

team of professional and technical experts having wide experience in the Steel Industry.

The Casting division is being headed by Mr.Manoj Sharma with the team of experts in

the field of Casting having experience of more than 20 years in different plants and also

experience of handling different type of critical castings.

SAVE TREES


Fiscal Year

2011-12 : 13.73 Cr.

2012-13 : 12.76 Cr.

2013-14 : 14.50 Cr.

TOTAL AREA - 5.5 ACRES

COVERED AREA- 15000 SQ. MTRS.

TURNOVER

PLANT CAPABILITIESPRODUCTION CAPACITY 600 MT PER MONTH

SINGLE PIECE MAX. CASTING WEIGHT – 10 MT

MAX. SIZE OF THE CASTING 6000X3000X2000

MM

IN AS CAST , PROOF AS WELL AS IN FINISH M/C

CONDITION



MELTING

SHOPELECTROTHERME MAKE DOUBLE

CRUCIBLE INDUCTION FURNACE

CAPACITY 7 MT EACH,

INDUTOTHERME MAKE INDUCTION

FURNACE CAPACITY 1.0 MT

IMMERSION PYROMETER FOR TEMP.

CONTROL ,

WE USE VERY LOW S & P CLEAN

STAMPING SCRAP WITH TRAMP

ELEMENT IN TRACES & ARGON

PURGING WHICH WILL HELP US IN

ACHIEVING VERY GOOD PHYSICAL &

METTALURGICAL PROPERTIES WITH

INDUCTION FURNACE

PYROMETER


PATTERN

SHOPWELL EQUIPED PATTERN SHOP

FOR THERMOCOLE PATTERN

(FULL MOULD PROCESS).

IN ADDITION TO THIS NEAR BY

IN FARIDABAD THERE ARE

VERY REPUTED

WOODEN/METTALIC PATTERN

MAKERS HAVING CNC FACILITY

ALSO.

OFFLOADED PATTERNS ARE

MADE AS PER OUR

METHODING UNDER OUR

TECHNICAL GUIDANCE &


MOULDING SHOPAREA – 30,000 SQ. FEET

THREE NOS.CONTINOUS SAND MIXTURE 20

MT PER HOUR CAPACITY

ALPHA SET PROCESS

SODIUM SILICATE- CO2 PROCESS

PNEUMATIC RAMMERS

SAND DRIER

MECHANICAL MULLERS–THRRE 500KG,TWO

300KG, ONE 100KG.

MOULD HEATERS

SAND RECLAMATION PLANT

CONTINOUS SAND

MIXTURES

HOPPERS FOR SILICA

SAND

MOULDING SHOP


FETTELING SHOP AREA – 30,000 SQ. FEET

KNOCK – OUT M/C ,

1200 AMP. GOUGING RECTIFIRE ,

400 AMP. WELDING RECTIFIRES ,

OVENES FOR WELDING RODS ,

PNEUMATIC CHIPPERS ,

SWING FRAME GRINDERS ,

FLEXIBLE SHAFT GRINDERS ,

ANGLE GRINDERS ,

MARKING TABLE ,

SHOT BLASTING M/C

5000X5000X3000 MM

FETTLING

SHOP

SHOT BLASTING

M/C

HEAT -

TREATMENT BOGIE HEARTH FURNACE–

6000X3000X2000mm

QUENCHING FURNACE –

3000X2500X2000 mm WATER QUENCHING TANK -

9000X6000X3000 mm(water -

quenching time within25

seconds)

BOTH WITH COMPUTER

AIDED DIGITAL DATA


BOGIE HEARTH FURNACE

QUENCHING

FURNACE

________________________________Maxx Metal Pvt. Ltd.

TESTING FACILITIES- Spectrometer(Metavision) – 20 elements

- Fully equipped wet Analysis Chemical Lab

for Ferro Alloys, Ferrous /Non Ferrous

Analysis,incoming material testing

- Universal Tensile testing machine(60 MT)

- Izod cum Charpy Impact Testing M/C

-Brinnel Hardness Tester

-Profile Projector

-BARC approved Ir-192 storage area

UTM

HARDNESS

IMPACT

SPECTROCHEMIC

AL LAB PROFILE

PROJECTOR

-Ultrasonic flaw detector (Digital)

- Magnetic Particle testing 1500Amp.machine with UV

Lamp For Wet Flourocent (PROD & YOKE TYPE)

-Dye Penetrant Test KIT

- DIGITAL Portable Hardness Tester

- Marking Table 2.5 mtr. X 4 mtr.-Measuring Instruments- METTELURGICAL MICROSCOPE WITH IMAGE

ANALYSER,PORTABLE MICROSCOPE

-Immersion Pyrometer Temperature Recorder

- METHODING SIMULATION SOFTWARE

- DIGITAL DATA LOGGER FOR HEAT-TREATMENT

GRAPH

- FULLY EQUIPED SAND TESTING LAB


MICROSCOPE WITH IMAGE

ANALYSER

SAND TESTING LAB

SIMULATION

MPI M/C UT M/C

SSL Maxx Metal Pvt. Ltd.

M/C SHOP AREA 15,000 SQ. FEET

THREE NOS. PLANNER WITH

MILLING ATTACHMENT WE HAVE

EXPANSION PLAN FOR M/C SHOP.

D.G. SETS - 380 KVA & 125 KVA

AIR COMPRESSIORS – ONE NO.

500 CFM ATLAS COPCO MAKE,

TWO NOS. 120 CFM EACH

CHICAGO PNEUMATICS MAKE

AIR

COMPRESSO

RS

D G SETS

PLANOMILLER

SOME OF OUR VALUED CUSTOMERS


JBM AUTO LTD. (ANCILLARY OF MARUTI UDYOG LTD.) FARIDABAD & GURGAON

SKH TECHNOLOGIES (KRISHNA MARUTI) IMT MANESAR

THE PRINTER HOUSE (P) LTD. (LEADING MANUFACTURER OF PRINTING MACHINES) FARIDABAD

BHP INFRASTRUCTURE (P) LTD. (CRUSHER MANUFACTURERS) FARIDABAD

HUMBOLDT WEDAG INDIA (P) LTD. (ENGAGED IN OIL EXTRACTION, GAS,

MINING INDUSTRY) FARIDABAD

SWAM PNEUMATICS (P) LTD. (LEADING MANUFACTURER OF PNEUMATIC BLOWERS) NOIDA

MICROMATIC GRINDING TECHNOLOGIES LTD. (LEADING MANUFACTURER

OF GRINDING MACHINES) GHAZIABAD

KAUSHICO MACHINE TOOLS (P) LTD. (LEADING MANUFACTURER OF POWER PRESSES) FARIDABAD

PREMIER LTD. (CNC MACHINES MANUFACTURER, RECENTLY LAUNCHED SUV RIO CAR IN PUNE)

ITL INDUSTRIES LTD. (LEADING MANUFACTURING OF BAND SAWS, TUBE MILLS) INDORE

NAGATA INDIA (P) LTD. IMT MANESAR

MUNJAL AUTO LTD. MANESAR

INDO TOOLINGS (P) LTD. INDORE (JOINT VENTUTRE OF JBM & SANDHAR GROUP)

RASANDIK ENGG. INDUSTRIES INDIA LTD. SOHNA

MICRO TURNERS (BAWAL, PANCHKULA)

SHIV TOOLS IND. (P) LTD. (FARIDABAD)

H-ONE INDIA LTD. (GREATER NOIDA)

SONALIKA TRACTERS (INTERNATIONAL TRACTORS LIMITED) HOSHIYARPUR(PUNJAB)

OMAX AUTOS LTD. (MANESAR GURGAON)

MARUTI


SOME OF CASTINGS MANUFACTURED

BY US



BY US



BY US

LIST OF APPROVED

WPS AA19511

AA19521

IS1030

IS2708

IS2644

ASTM A743 -CA 6 NM

GS 42 Cr Mo4

GS 34 CrMo4

ASTM A 216 Gr. WCB

MPI of welding

plate

UT of welding

plate

HARDNESS

SURVEYTENSILE

SPECIMEN


Welding plate

GRADE MANUFACTURED

STEEL ALLOY

STEEL

STAINLESS

STEEL

S G IRON GREY

IRON

HADFIELD

Mn-STEEL



CERTIFICATION

THANK YOU

FOR CO-OPERATION

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Maxx metal foundry presentation