27
BELLCOMM, INC. 1100Seventeenth Street, N.W. Washington, D.C. 20036 SUBJECT:Manned Lunar Program Options - Mission Equipment - Case 230 DATE: FROM : Sept. 29, 1967 C. Bendersky D. R. Valley ABSTRACT This memorandum contains descriptive material on the mission equipment assembled during the Manned Lunar Program Options Study. Mission equipment refers to lunar shelters, mobility systems, and landing vehicles for logis- tics delivery. The equipment spectrum ranges through two generations of Apollo equipment as well as new equipment concepts under study. Equipment weights, capabilities, and required modifications are included along with some anticipated problem areas and improvement items that might be considered. The information was assembled primarily through review of NASA sponsored studies; however, results of contacts with the centers and various Apollo contractors are also incorporated. I (NASA-CR-90708) _ANNED LUNAR PROGRAM OPTKONS - MISSION EQUIPMENT (Bellcomm, Inc.) 28 p li(NAS A r - ,, CRORTMX ORADNUMBER) I N79-71546 Unclas 00/12 110_3 (CATEGORY) I

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Page 1: Manned lunar program options, 1967

BELLCOMM, INC.1100SeventeenthStreet,N.W. Washington,D.C.20036

SUBJECT:Manned Lunar Program Options -

Mission Equipment - Case 230

DATE:

FROM:

Sept. 29, 1967

C. Bendersky

D. R. Valley

ABSTRACT

This memorandum contains descriptive material on

the mission equipment assembled during the Manned Lunar

Program Options Study. Mission equipment refers to lunar

shelters, mobility systems, and landing vehicles for logis-

tics delivery. The equipment spectrum ranges through two

generations of Apollo equipment as well as new equipment

concepts under study. Equipment weights, capabilities,

and required modifications are included along with some

anticipated problem areas and improvement items that mightbe considered.

The information was assembled primarily through

review of NASA sponsored studies; however, results of contacts

with the centers and various Apollo contractors are also

incorporated.I

(NASA-CR-90708) _ANNED LUNAR PROGRAM

OPTKONS - MISSION EQUIPMENT (Bellcomm, Inc.)

28 p

li(NAS A r - ,,

CRORTMX ORADNUMBER)

I

N79-71546

Unclas

00/12 110_3

(CATEGORY) I

Page 2: Manned lunar program options, 1967

BELLCOMM. INC.1100 Seventeenth Street, N.W. Washington, D.C. 20036

SUBJECT: Manned Lunar Program Options -

Mission Equipment - Case 230

D_E: Sept. 29, 1967

FROM: C. Bendersky

D. R. Valley

MEMORANDUM FOR FILE

I. 0 INTRODUCTI ON

This memorandum contains descriptive information on

the spectrum of mission equipment included in the Manned Lunar

Program Options Study. Mission equipment, as used herein,

includes shelters, mobility systems, and landing vehicles for

logistics payloads. The equipment spectrum is presented in

two basic categories--Apollo derivative equipment and new

equipment. The time and manpower limitations of the study

precluded detailed analysis of these equipment items and thuseffort was concentrated on major capabilities and equipmentweights.

The information presented herein was used as source

data for the Manned Lunar Program Options--Misslon Modes report(Reference I). The data was current up to June 30, 1966.

2.0 APOLLO DERIVATIVE EQUIPMENT

The candidate Apollo derivative equipment cannot bediscussed in terms of minor modifications because in no event

are the modifications minor in scope or cost. Table i contains

a listing of the equipment items included in this category alongwith a brief summary of the pertinent features outlined in the

following discussions.

2.1 LM Shelter

The LM shelter concept (Figure I) is the simplestproposed Apollo derivative shelter and has been considered for

use in several AAP flights. The concept combines logistics

and crew quarters in one vehicle by stripping out the present

LM ascent stage main propulsion system and adding suitable

expendables and experimental payloads. The flight plan assumesa manned Command Service Module (CSM), Lunar Orbit Rendezvous

(LOR)mode. The LM shelter is landed by remote control from

the manned CSM which is then returned to earth. The LM shelter

Page 3: Manned lunar program options, 1967

BELLCOMM, INC. - 3 -

2to develop a new pump-fed engine or use a converted Agena engine

and take advantage of the superior performance available.

2.4 CM Lunar Shelter

The CM could be converted into a lunar shelter (Fig-

ure 15) by removal of the heat shield, interior modification,

addition o a fuel cell power supply, storage facilities forfuel cell reactants and life support expendables, and (possibly)

some type of airlock. When compared to a LM derivative shelter,

the greatest advantage of the CM is the 36_ greater available

volume--306 ft 3 compared to 225 ft 3. Quiescent storage capa-

bility modifications will be similar to those required for

lunar orbit CM modes, possibly with the exception of larger

RTG requirements for thermal control.

2.5 LASS Concept

.... "L aThe Douglas Company (DAC) nas proposea ;me un r

Application of a Spent S-IVB Stage (LASS)" (Reference 4).

The LASS concept requires a landing gear on a S-IVB Stage.The mission is an unmanned, dlrect-fllght, using an existing

lunar beacon to obtain a precise landing location. The LASSrequires either a highly throttleable J-2 type engine (J-2X)

or a moderately throttleable J-2S with RL-10 engines added to

provide proper landing control. DAC studied several configu-rations and recommended that of Figure 4 consisting of a vertical

lander with a payload package on top. Landed payloads in theorder of 24,000 Ibs were claimed by DAC with the 1965 Saturn V

capability. This payload was based on a more optimistic AV

budget than used in this study; however, the landed payload

would still be substantial (16,000 - 19,000 ibs) using themore conservative values. An evaluation of the LASS concept

(Reference 5) was performed as part of this study effort.

2.6 MOLEM - Mobile LM Shelter

Third generation versions of LM derivative equipment

have been studied (Reference 2) where the LM shelter is fur-ther modified to become a mobile shelter (MOLEM); thereby

eliminating the need for a separate lunar roving vehicle (LRV).

Two versions were studied; a "mlnimum" change (four wheel

vehicle) and "moderate" change (four wheel vehicle plus two

wheel trailer). Figure 5 presents a line schematic of the

minimum change version.

2The Air Force is presently funding conversion of the

Agena Engine to Apollo propellants for use in 1970.

Page 4: Manned lunar program options, 1967

BELLCOMM, INC. - 2 -

is intended to support two men for 14 days, including e:<trn-

vehicular activity (EVA). The shelter will have 90 days

quiescent storage capability prior to usage. A 50 watt radio-

isotope thermoelectric generator (RTG) is provided for thermalcontrol. Two Allis Chalmers (2 kw) fuel cells are provided

for an electrical power system (EPS). Fuel cell reacta_-_ts are

supplied from ambient temperature high pressure bottles. In

this configuration, the LM shelter weight is app_ozimately

6700 Ib s.

Based on a later Grumman study (Reference 2), sub-

stitution of cryogenic H_!/02 storage for the p___c_c_-ktambient

temperature high pressure storage could reduce the shel_ r

weight approximately i000 Ibs I at some cost in development

time and (possibly) reliability.

2.2 LM Truck

The LM Truck concept (Figure 2) uses a modified LM

descent stage as a Lunar Logistic Vehicle (LLV). The LM ascent

stage is removed and replaced by a cargo platform. Subsystemsnow on the LM ascent stage which are necessary for landing

(e.g., reaction control system (RCS) and guidance) are added.The Truck is usually associated with the flight plan previously

described for LM Shelter (manned CSM); however, a totally

unmanned flight mode is possible with proper guidance and

navigation modification. As presently conceived, the LM T_uck

weighs 22,200 Ibs and has the same propellant capacity and

payload capability as the present LM descent stage. The LMTruck capability would benefit from an "augmented" LM devel-

opment discussed in Reference I.

2.3 SM Logistic Lander

North American Aviation (NAA) has proposed use of

the SM as a lunar logistics vehicle (LLV) (Reference 3). The

configuration (Figure 3), simply stated, puts a landing gear onthe SM. It was proposed for use in an unmanned, direct landing

mode. The concept was not critically evaluated during this

study; however, NAA claims the capability of ii,000 Ibs landed

payload. The system requires the addition of remote guidanceand control and s suitable throttling engine. So-called "con-

versions" of the present SM engine really infer a new engine

development, probably of the same magnitude as that required

for the present LM descent engine. It probably would be wiser

IAs also stated in Reference 2, much of this advantage

could be reduced by development of filament-wound tankage for

ambient high pressure storage.

Page 5: Manned lunar program options, 1967

BELLCOMM, INC. - 4 -

Table 2 summarizes the two configurations. The

MOLEM was designed to support two men for 14 days and traverse

250 nm in a 50 nm radius. EVA is the same as for the LM Shel-

ter mission. The flight mode is an LOR using a manned CSM to

control lunar landing. The MOLEM could be used on either a

modified LM descent stage or a LM Truck.

Pertinent additions are Allis Chalmers fuel cells

(total 8 kw), a deployable (collapsible) airlock, and a three

month quiescent storage capability. Two 50 watt RTG's are

required for quiescent storage. The study assumed high pres-

sure ambient temperature oxygen/hydrogen storage, but also

evaluated a cryogenic system which resulted in weight savings

in the order of 750 to 1,000 ibs and provided additional

volume for experimentation at some cost in development timeand (possibly) reliability.

2.7 Mobile Command Module - MOCOM

In similar fashion to the MOLEM, third generation

versions of the CM have been studied (Reference 6) to further

modify a CM shelter to provide mobility. A typical configura-

tion is presented in Figure 6. Essentially the CM is mounted

on a four wheel chassis. For the same mobility mission as

MOLEM, the MOCOM weighs about 9,500 ibs. Power is supplied

primarily by fuel cells using cryo stored reactants. An RTG

provides power needs for quiescent storage.

3.0 NEW EQUIPMENT

The new logistic supply and shelter equipment are

strictly conceptual and as such are not limited in scope as

with Apollo derivations. Evaluations of new equipment in terms

of new lunar shelters, advanced logistic carriers and lunar

mobility systems have been continuously under study by NASA.

Therefore, the systems will be discussed in terms of general

study philosophy and parametric results.

3.1 Early Lunar Shelter (ELS)

New equipment shelter capabilities were based on

the results of the recently completed Early Lunar Shelter

Study (ELS) by AiResearch, (Reference 7). The study was an

evaluation of configurations suitable for use with LM Truck

capability (10,300 ibs). The primary objective was the evaluation

and conceptual design of two-man lunar shelters for comparisonwith competing concepts such as the LM Shelter. This was

later expanded to include evaluation of three-man shelters.

Page 6: Manned lunar program options, 1967

BELLCOMM, INC. - 5 -

Staytime capabilities were evaluated in terms of crew size,

and duty cycles with and without EVA activity. Both two and

three man crews were considered and the EVA duty cycle con-sisted of 9 hours/day; 6 hours lone man) on a "Local Scientific

Survey Module" (LSSM) and a non-concurrent 3 hour EVA on foot

in the ELS vicinity. Based on the above, expendable consump-

tion rates were established for crew metabolism, environmentalcontrol and life support (EC/LSS), electrical power supply (EPS)

and fluid storage. It was concluded that a minimum design

volume of 500 ft 3 was desirable for a two man, 14 day mission.

Final designs were based on a 750 ft 3 volume. Basic shelter

equipments included rechargeable portable life support systems

(PLSS) (3 per man), fuel cells for EPS, cryogenic supercritical

storage for fuel cell reactants and life support gases and

Li0H for C02 removal. Figure 7 summarizes the study results.

Note the staytime capability of 50 days for two men. Figure 8

presents a typical schematic, and Figure 9 a weight breakdown

of the ELS optimized for a three man crew.

3.2 Local Scientific Survey Module (LSSM)

The LSSM is a small size vehicle used to support alocal manned survey. It is proposed for delivery with a LM

Shelter. The typical, one-man configuration shown in Figure I0

weighs in the order of 1,000 ibs, is battery powered and has

a total range capability of 200 km per mission, an operating

range of 8 km, and a minimum speed capability of 4 km per hour.

The crew sits in an open cockpit.

3.3 Mobile Laboratories - MOLAB

The moderate capacity mobile laboratory (MOLAB) con-

cept was studied in two NASA/MT contracts (References 8 and 9)

to determine configurations and capabilities of vehicles inthe 6,500 to 8,500 ib class. Designed for delivery by the LM

Truck, MOLAB was to be capable of surviving six months quies-

cent storage on the lunar surface, and then be activated to

support a two man 14 day mission with a 7 day staytime contin-

gency in a stationary mode. Figure ii presents a typical

configuration consisting of a four wheel vehicle having an

internal pressurized volume of 452 ft 3 plus an additional

122 ft 3 airlock. The MOLAB would take advantage of any sub-

system improvements evaluated in the ELS studies such as

cryogenic gas storage systems. In essence, a MOLAB relates

to an ELS as the MOLEM to the LM shelter. Staytime or experi-

mental payload is traded for mobility.

Page 7: Manned lunar program options, 1967

BELLCOMM, INC. - 6 -

Although the MOLAB was sized for a two man, 14 day

mission, the concept can be scaled from the parametric data

of Reference 6 to establish tradeoffs of crew size and stay-

time in terms of weight and subsystem requirements• Figure 12is a typical data sheet for a three ma_ 21 da_ 488 nm traverse

which requires a MOLAB weighing 8,400 Ibs.

3.4 Lunar Logistic Vehicle (LLV)

In the past, many versions of new LLV's using several

possible candidate propellants have been studied. For the time

span of this study, it was decided to limit the candidates to

those being used in active NASA programs; that is, earth stor-

ables of the N204/Aerozene 50 and cryogens of the L02/LH23

types. The choice between the two revolves about a tradeoffbetween 33_ better I performance, poorer length to diameter

spconfigurations, and more extensive ground support requirements

of L02/LH 2 compared to N204/Aerozene 50. However, the perform-

ance increase does provide significantly larger payload capa-

bilities, and accordingly, the cryogenic combination was

chosen for the new LLV's 3 In addition to the conventional

one stage configurations, two stage versions are also of inter-

est. A typical two stage LLV consists of a braking stage (LI)and a landing stage (LII). The advantages of staging are

(i) payload improvement, (2) the landed vehicle has a lower

center-of-gravity (reducing possible cargo unloading problems

and landing gear requirements), and (3) the braking stage (LI)

can be a general use propulsion stage for integration intoearth orbital or planetary programs (Multi-Mission Module Con-

cept). Typical configurations of single and two stage LLV'sare shown in Figures 13 and 14 as obtained from Reference I0).

4.0 CONCLUDING REMARKS

The capabilities of the mission equipment and con-cepts distributed in this memo were used as source material

for Task Order 30 study effort during the first half of 1966.

31f an acceleration of fluorine technology state-of-the-

art results in a more general level of acceptanqe of LF 2 for

use in NASA programs, and if other concomitant programs make

LF2/LH 2 engines available (RLI0 AF series) the substitution of

a LF 2 stage for a L02 stage should be considered• The stage

would have a small I improvement but a considerably bettersp

length to diameter ratio and structural mass fraction•

Page 8: Manned lunar program options, 1967

BELLCOMM, INC. - 7 -

For future use, the data should be reviewed and revised as

warranted. It is suggested that the authors be contacted

for additional information or for more recent study results.

ACKNOWLEDGEMENTS

The authors are grateful to Lt. Col. P. Grosz (NASA/MTL),Col. J. R. Burke (NASA/MTV) and G. R. Woodcock (MSF¢/ROFP)

for their cooperation and assistance.

0IOI2-DRV . y

Attachments

References

Figures I - 15Tables I and 2

Page 9: Manned lunar program options, 1967

BELLCOMM, INC.

REFERENCES

I •

I0.

Ii.

12.

"Manned Lunar Program Options - Mission Modes," Bellcomm

TM 67-1012-5 by C. Bendersky and D. R. Valley, May 5, 1967.

"Metamorphous of AAP LEM Shelter for Lunar Mobile System

(MOLEM)," by Grumman Aircraft and Engineering Company,May i0, 1966.

"Advanced Lunar Transports and Logistics Vehicle Concepts -AS66-3," Space Division of NAA, April, 1966 (Revised

Briefing).

"Lunar Applications of a Spent S-IVB Stage (LASS),"

Douglas Aircraft Company, September, 1966.

"Critique of LASS Concept," Bellcomm Memorandum for File,C. Bendersky, June 28, 1966.

"Lunar Surface Mobility Systems Comparison and EvolutionS "tudy (MOBEV) Volume I, Technical Data--BS41295, Bendix,May 16, 1966.

"Early Lunar Shelter Design and Comparison Study," by

AiResearch Division of Garrett, February 6, 1967 (FinalReport).

"Apollo Logistics Support System (ALSS) Payloads," Boeing

Aircraft Company, Final Presentation, April, 1965.

"Apollo Logistics Support Systems (ALSS) Payloads," Bendix,

Final Report, June, 1965.

"A Comparative Design Study of Modular Stage Concepts for

Lunar Supply Operations," Volumes I-IV, TRW, December 12, 1963,CONFIDENTIAL.

"MIMOSA - Interim Lunar Exploration Data Book," Lockheed

Missiles and Space Division, June I, 1966.

"Post-Apollo Programs--SID66-153-_ (U)," NAA - Space and Informa-

tion Systems Division, March, 1966. (CONFIDENTIAL)

Page 10: Manned lunar program options, 1967

FIGURE 1 - LM SHELTER CONFIGURATION

Page 11: Manned lunar program options, 1967

?LANDING GEAR _ _'_21, c-_ _l__ ..... '-2 r-OXIDIZER TANK

: ] -- I-- THRUSTERx .'° "UlI.'-- ".

FIGURE 2 - LM TRUCK CONCEPT

Page 12: Manned lunar program options, 1967

i-I

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Page 13: Manned lunar program options, 1967

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Page 14: Manned lunar program options, 1967

\ 'j \--_" _-i-i7 j _i'_--_ _-_i_- !...... f,

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FIGURE 5- MINIMUM- CHANGE MOLEM

CONFIGURATION (GRUMMAN)

Page 15: Manned lunar program options, 1967

__"__ / Lm Sta 200

i /Lm Sta 240Kadiator

Payload EnvelopeLm/T

_ X345.0

_ X316.0

Launch Configuration

ForwardI

i _V_ "°

Hatch 3 36M - _-_t_LT"r_-f -- 4.06M

i _ "_'- r , eCSRAp!

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System External Layout

FIGURE 6- MOCOM CONCEPT

Page 16: Manned lunar program options, 1967

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Page 18: Manned lunar program options, 1967

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Page 19: Manned lunar program options, 1967

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Page 20: Manned lunar program options, 1967

Launch Configuration

- -- ....... 1 I l

/4.47M

___ _ ECS Radiator-_ _ VECS Radiator

.. _P Antenna__ 4 Ft 5 Band !

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System External Layout '

FIGURE 11 - TYPICAL MOLAB CONFIGURATION (BENDIX)

4 WHEEL DRIVE TYPE.

Page 21: Manned lunar program options, 1967

MANNED ROVING VEHICLE CABIN - THREE MAN Date I Rev

May 66 lI

GENERAL PERFORMANCE

General Performance

Item 7

Crew Size

Staytime (Nominal), DaysRange (Nominal), kinSpeed (Average), kph

Experiment Power (Nominal), kw-hrScientffie Payload (Max.), kg

System Mass, kg (not incl. payload)

321

90010

112320

3,810

Note: Staytime shown is in addition to 7 days emergencylayover with no travel.

LAUNCH CONFIGURATION (Dimensions in Meters)

f3.0

f LOR DOCKING STRUCTURE

- _ "" / °-"-""_ .."-PAYLOAD J

?'1 [ _" _" ENVELOPE/ /' VY >_---_"(V ' RE_

l /,i_ 6.t'

MASS SUMMARYMass Summary (Kilograms)

Item

NonexpendablesStructure

Power Supply

Mobility

Life SupportAstrix)nics

Total Noncxpendablcs

Expendable.q (Usable & Unusable)

H2 Capacity (Max.)

02 Capacity (Max.)Power

Metabolic (Incl. cabin loss)

Others (food, LiOll, etc.)

M&s8

636

220

1,485324

320

88

347

216

174

2,985

Total Expendables (Max.) 825

System Man 3,810

FIGURE 12 - TYPICAL "PARAMETRIC DATA SHEET

FOR A 3-MAN - 21 DAY MOLAB

Page 22: Manned lunar program options, 1967

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Page 23: Manned lunar program options, 1967

\

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FIGURE 14 - TYPICAL TWO STAGE

CRYOGENIC LUNAR LOGISTICS VEHICLE

Page 24: Manned lunar program options, 1967

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Page 27: Manned lunar program options, 1967

BELLCOMM, INC.

Subject: Manned Lunar Program Options -Mission Equipment - Case 230

.From: C. Bendersky

D. R. Valley

Distribution List

NASA Headquarters

Messrs. D. A. Beattie/MTL

J. R. Burke/MTV

P. E. Culbertson/MLA

J. H. Disher/MLD

F. P. Dixon/MTY

P. Grosz/MTL

E. W. HalI/MTSR. W. Johnson/MTL

T. A. Keegan/MA-2

D. R. Lord/MTD

M. J. Raffensperger/MTE

L. Relffel/MA-6

W. H. Rock/MLR

A. D. Schnyer/MTV

G. S. Trimble, Jr./MT

J. H. Turnock/MA-4 J

M. G. Waugh/MTP

Ames Research Center

Mr. L. Roberts/202-5 (2)

Marshall Space Flight Center

Mr. G. R. Woodcock/R-AS-VL

Manned Spacecraft Center

Mr. W. E. Stoney, Jr./ET

Bellcomm, Inc.

Messrs. F. G. Allen

G. M. Anderson

A. P. Boysen, Jr.

C. J. ByrneC. L. Davis

J. P. Downs

D. R. HagnerP. L. Havenstein

W. C. HittingerB. T. Howard

D. B. James

K. E. Martersteck

R. K. McFarland

J. Z. Menard

I. D. Nehama

G. T. 0rrok

I. M. Ross

R. L. Selden

R. V. Sperry

J. M. Tschirgi

R. L. WagnerJ. E. Waldo

All Members Division lO1

Department 1023Central File

Library