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Our company can arrange mini-plant for producing paints for industrial applications.
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Small-medium Capacity Plant for Producing Industrial Paints and Coatings
turnkey projectTurnkey Project
What we offer
• Technology for producing high quality industrial paints and enamels of almost any type (epoxy, acryl, polyurethane etc)
• Turnkey project for creation of small-medium capacity paint production plant (up to 600 tons / year)
• Complete support and consultation for running facility and training personnel.
Types of paints /enamels by application• Oil and gas industry• Pipelines• Marine industry• Special purpose paints (thermo-stable, chemically inert,
proof to radiation etc)• Any type of paints/enamels for metal surface
Project overview
• Project duration – 2 months – “turnkey” (equipment logistics time is not included)
• Project output:- completely running production plant- 10 tons of paint in stock ready for sale- 2-3 engineers are trained to run the facility- Technology map and engineering documentation is
provided
• Project cost: 80.000 USD.
• Production cost of paints by our technology: 2.5-5 USD/ kg (more than 100 types of paints)
• Average market price for similar paints: 10-18 USD
Project Milestones1. Choosing the most appropriate paint / enamel type
according to customers’ demand and purpose. Drafting specifications and technological map for production of the chosen paint / enamel.
2. Evaluation of premises, rooms and infrastructure for future plant. Construction and preparation works.
3. Equipment supply and installation. Integration of parts into production line. Drafting working procedure documentation.
4. Procurement of raw materials.
5. Production of 10 tons of the chosen paint / enamel and depositing in stock.
6. Training personnel to run the facility.
Post-project support1. Post-project consultation regarding application of paints,
technological aspects of industrial coating approaches. Technical support of the plant and periodic maintenance upon request.
2. By request from the customer, production of additional paint types can be launched on the plant. Additional lines can be created in order to extend the assortment.
Cost breakdown (price in USD)
Expense category
Item Price, USD
Comments
CAPEX Equipment 15000
Mounting works (ventilation hood, equipment, electro-water supply)
1500 10% of equipment cost
Technology, documentation and project service cost
25000
OPEX (for production of 10 tons)
Raw materials (for 10 tons of paint)
35000
Production overheads (electricity, water etc)
1000 (0,1 USD / 1 kg of paint on average)
2 workers + 1 electrician 1500 10% of equipment cost
Other production expenses 750 5% of equipment cost
TOTAL 79750
Expenses for travel of our specialists and their accommodation at place are NOT included in the turnkey project cost and must be negotiated separately.
Key Equipment (price in USD)
Item Price, USDLined ball mill, 0,3 m3 2500
Lined ball mill, 0,6 m3 5000
Paint grinding machines, x2 1500
Grinding stones (1 ton) 500
Mixer 200 L 400
Telpher, 1 ton 800
Scales 400 kg 300
Laboratory grinding mill 500
Scales 1 kg 50
Drill with tips for mixing 150
Quality control tools 700
Safety tools for staff 200
Hand-operated pump 50
Pump for pumping solvents and paints
300
Rolling for rotating a barrel 100
Ventilation hood 1500
Hydraulic hand fork-lift 400
TOTAL 14950
To be supplied from local providers at place, or from foreign companies
Example Raw Materials list
(Epoxy type paint)
Item Prices, USD, per 1 kg
Epoxide resin 4,5 – 5
Plasticizer 7
Solvents (toluene, acetone) 2 – 4
Hardener 7
Pigment (iron oxide, titanium oxide)
1,5 – 3,5
Fillers (chalk, clay) 0,4
Rubber 6
– bentonite 0,5 – 5
Zink phosphate (against rust) 3,5
Commercial aspect (simplified*)
• Turnkey project duration – 2 months• CAPEX + OPEX for 10 tons of paint = 80.000 USD• Market price of 1 kg on average: 13 USD• Revenue from initial project: 13 x 10.000 = 130.000 USD• ROIarith = (130.000 – 80.000) / 80.000 = 0,63 (63%)
Capacity of the plant – up to 600 tons per year
* Detailed financial model based on discounted cash flows can be provided after initial negotiations with the customer
Independent Lab Tests
•E
1. Resistance to impact test2. Adhesion test3. Scratching test
Epoxy paint samples, produced by our technology
Quality Guarantee
Proprietary technology and know-how (30+ author certificates)
20+ years experience in developing paints and enamels
Several successful turnkey projects
Technology based on former USSR government standards.
Developing coating systems
Steel
2-3-layer systems
Steel
Multi-layer systems
Contact Us
SciMax LLC 2 Yakubovskogo Marshala Str, 03191, Kyiv, UKRAINE Office: +38 (068) 118-43-49 Cell: +38 (066) 047-75-87 Email: [email protected]
www.scimax.biz