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Cow Farm, Biogas Production and OrganicFertilizer Production are much possible to be integrated.
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Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
By : Marindo PalarCV. MARROS LESTARI
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
BIOGAS DAPAT DIHASILKAN DARI BERBAGAI MACAM LIMBAH ORGANIK, SEPERTI :
>. SAMPAH PASAR>. SISA-SISA PERTANIAN>. LIMBAH ORGANIK INDUSTRI>. KOTORAN TERNAK
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
POTENSI PRODUKSI GAS DARI BERMACAM KOTORAN
JENIS KOTORAN PRODUKSI GAS (M3) PER KG
KOTORANKOTORAN SAPI / KERBAU
0.023 - 0.040
KOTORAN BABI 0.040 – 0.059
KOTORAN AYAM 0.065 – 0.116
MANUSIA 0.020 – 0.028
NILAI PESIMISTIK
NILAI OPTIMISTIK :1 KG KOT-SAPI = 0.06 M3
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
INI JUGA ANGKA PESIMISTIK
OPTIMISTIK NYA :1 m3 BIOGAS DAPAT
MENGHASILKAN SAMPAI 2.4 KWh LISTRIK
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
KOMPONEN BIOGAS
Substances Symbol Percentage
Methane CH4 50 – 70
Carbon Dioxide CO2 30 – 40
Hydrogen H2 5 – 10
Nitrogen N2 1 – 2
Water Vapor H2O 0.3
Hydrogen Sulfide H2S Trace (ppm level)
YANG DIBUTUHKAN UNTUKBAHAN BAKAR GENSET
BIOGAS HARUS DIMURNIKAN
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
Note : *) Pada efisiensi pemurnian 90%
JUMLAH KOTORAN SAPI Ton/Hari 250
PARAMETER UNIT MINIMUM MAKSIMUM
Volume Crude Biogas m3/Hari 7,875 14,400
Volume Purified Biogas*) m3 CH4/Hari 4,252 7,726
Electric Generated kWh/Hari 5,315 18,662
BIOGAS
Kondisi Operasi : 365 Hari/Tahun
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
Kandang Sapi
Digester No.1 Digester No.2
Digester No.3
Pengaduk
Pompa
Slurry Pit
Unit Pemurnian
Pengaduk
Biogas Storage
To GENSET
Digested VesselFertilizer Raw MatTo FERTILIZER
PLANT
DIAGRAM PRODUKSI BIOGAS
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
Biogas Storage
Kompresor Biogas
GENSET
Meter
Distribusi
Meat Plant
Lighting IndoorAnd Outdoor
Aircon
Biogas Plant
Fertilizer Plant
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
PERALATAN KAP JMLH KONSTRUKSI
SLURRY PIT 500 m3 2 Buah Cast concrete structure, reinforce by steel
DIGESTER + GAS HOLDER
2400 m3 3 Buah Concrete structure. Glass fused to steel walls
PURIFICATION UNIT 400 m3/jam 1 Buah Concrete base, steel construction
GAS STORAGE TANK
2400 m3 1 Buah Concrete structure. Glass fused to steel walls
FILTRAT TANK 400 m3 1 Buah Cast concrete structure, reinforce by steel
BANGUNAN GEDUNG CONTROL ROOM DAN KANTOR
400 m2 1 Buah Permanen
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
PERALATAN KAP JMLH KONSTRUKSI
GAS COMPRESSOR 60 m3/jam 1 Buah Concrete base, steel construction
ELECTRIC POWER GENSET
Min. 10 MWh
1 Unit Concrete base, steel construction
DISTRIBUTION SYSTEM
Distribute max. 18
MWh1 Set Concrete base, steel construction
BANGUNAN SHELTER
Total 100 m2
1 Set Permanen
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
• FEEDING PUMPS• CIRCULATION PUMPS• HORIZONTAL MIXER• VERTICAL MIXER• SLURRY FILTER• WASTE FILTER SYSTEM• AUTOMATIC CONTROL• ONLINE GAS MONITORING
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
No. DESKRIPSI BIAYA (Rp) REKAPITULASI PERKIRAAN BIAYA BIOGAS
1. Sub Total Biogas 26.642.965.120
2. Sub Total Pembangkit dan Distribusi Listrik
20.530.835.120
3. Sub Total Supporting Equipments 4,900,000,000
4. Sub Total Bangunan dan Lain-Lain 2.826.199.760
GRAND TOTAL 50,000,000,000
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
PRODUKSI BIOGAS : 24 Jam / Hari, 7 Hari/Minggu, 365 Hari/Tahun
SISTEM KERJA : SISTEM SHIFT
4 Group SHIFT GROUP I 07.00 – 15.00
GROUP II 15.00 – 23.00
GROUP III 23.00 – 07.00
GROUP IV OFF
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
PLANT MANAGER
MAINTENANCE MANAGER
MEKANIK(2)
ELEKTRIK(2)
OPERATION MANAGER
SHIFT GROUP LEADER
(4)
OPERATOR (8)
PLANT SECR-ADM
TOTAL KARYAWAN : 20
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
COW DUNKSLURRY
FEEDING PIT
BIOGAS DIGESTER
DIGESTER
RESIDUE PIT
KA
ND
AN
G S
AP
I
BU
ILD
ING
For
OR
GA
NIC
FE
RT
ILIZ
ER
FE
RT
ILIZ
ER
PR
E-P
RO
CE
SS
ING
FERTILIZERWAREHOUSE
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
SISA FERMENTASI BIOGAS, MENGANDUNG :
• 66 TON BAHAN PADAT (KADAR AIR 60%)• 165 TON LIMBAH CAIR
YANG DAPAT DI JADIKAN PUPUK
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
66 TON BAHAN PADAT (KADAR AIR 60%)
AGAR BISA DIJADIKAN PUPUK GRANULHARUS DIKERINGKAN SAMPAI KADARAIR 10%
BAHAN PADAT KERING
MENJADI 33 TON
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
AGAR MEMENUHI PARAMETER STANDAR PUPUK ORGANIK, HARUS DITAMBAHKAN JUGA BAHAN LAIN
AGAR BISA MEMBENTUK GRANUL HARUS DITAMBAHKAN MENGIKAT CAMPURAN BAHAN INI MENJADI BUTIRAN YANG KOMPAK.
DENGAN PENAMBAHAN BAHAN-BAHAN LAIN INI :
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
165 TON CAIRAN KELUARAN DIGESTER
HARUS DIFERMENTASI
TAMBAHKAN BAHANLAIN AGAR MEMENUHI
STANDAR POC
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
FERMENTASI DIKERINGKAN DIHALUSKAN
Butuh Mesin Penggiling(Hammer Mill)
ConveyorConveyor
Conveyor
DRUM
Bio-Activator
CONVEYOR
GENERAL PROCESSESGRANULAR ORGANIC FERTILIZER
GRANULASI
DIKERINGKAN
DISARING
Butuh Pan Granul
Butuh Rotary Drier
Butuh Screener
MASUK KARUNGButuh MesinPackaging
Conveyor
DRUM
Bio-Fertilizer
CONVEYOR
FORMULATION
Conveyor
Conveyor
BHN BAKULAIN
SLUDGE DARI BIOGAS
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
CAIRAN SISA FERMENTASI DARI
BIOGAS
BAHAN LAIN
FILTER
TANKI
PELARUTAN
TANKI PENYIMPANAN
FILLING STATION
DRUM
Bio-Fertilizer
FERMENTATIONTANK
CUSTOMER
GENERAL PROCESSESPUPUK ORGANIK CAIR
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
GRANULATOR
ROTARY DRYER
ROTARY SCREENER
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
KOMPONEN BIAYA UNIT JUMLAHHARGA/UNIT
(Rp)TOTAL
INVESTASI (Rp)
Penyusunan Proposal Lot 1 100,000,000 100,000,000
Consultance Fee Lot 1 150,000,000 150,000,000
Paket POG Set 3 495,000,000 1,485,000,000
Conveyor m 60 13,500,000 810,000,000
Mesin Pengemas POG) Unit 2 150,000,000 300,000,000
Mesin Processin POG-NPK5 Unit 3 250,000,000 750,000,000
Storage-Crude Tank Unit 4 100,000,000 400,000,000
Storage Product Tank Unit 8 100,000,000 800,000,000
Filtrasi (rate 25m3/Jam) Unit 2 30,000,000 60,000,000
Mixer Unit 22 7,000,000 154,000,000
Mesin Filler (made in china) Unit 2 300,000,000 600,000,000
Alat Angkat/Angkut Unit 2 300,000,000 600,000,000
Gedung Produksi (20*20) m2 400 1,500,000 600,000,000
Gudang Bahan Baku m2 400 1,500,000 600,000,000
Kantor m2 100 2,500,000 250,000,000
Perangkat Kantor Set 1 500,000,000 500,000,000
Peralatan Operasional lainnya Set 1 500,000,000 500,000,000
Mesin/Alat Lain2 Set 1 250,000,000 250,000,000
Lain-Lain Set 1 356,000,000 356,000,000
T O T A L 9,265,000,000
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
PLANT MANAGER
PRODUCTIONMANAGER
LOGISTICSUPV
PROD SUPV (2)
PRODOPERATORS
(40)
MAINTENANCEMANAGER
MEKANIK
SALESMARKERTING
MANAGERPURCHASING
PLANT SECRADM
TENAGA AHLI
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
BIOGAS PLANT
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
BIOGAS PURIFICATION UNIT
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products
KOMPRESOR BIOGAS – UNTUK FEEDING KE GENSET
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
SUBSTRATE LOADING SYSTEM
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
BIOGAS GENSET
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
PENGADUK DI DALAM DIGESTER
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
MIXER / PENGADUK
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
DIKERINGKAN(Rotary Dryer)
DIHALUSKAN(Hammer Mill)
ConveyorConveyor
CONVEYOR
GENERAL PROCESSESGRANULAR ORGANIC NPK-5 FERTILIZER
GRANULASI
DIKERINGKAN
DISARING
Butuh Pan Granul
Butuh Rotary Drier
Butuh Screener
MASUK KARUNGButuh MesinPackaging
Conveyor
DRUM
Bio-Activator
CONVEYOR
FORMULATION
Conveyor
Conveyor
BHN BAKULAIN
SLUDGE DARI BIOGAS
PROCESSING
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
No. DESKRIPSI BIAYA (Rp) 1. BIOGAS
1.1. Technical Document 643,789,120
1.2. Engineering 247,611,200
1.3. Digesters Construction 10,028,253,600
1.4. Biogas Process, Transfer and Purification
15,723,311,200
SUB-TOTAL BIOGAS 26.642.965.120
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
No. DESKRIPSI BIAYA (Rp) 2. PEMBANGKIT DAN DISTRIBUSI LISTRIK
2.1. Unit Pembangkit Lengkap 12,714,835,120
2.2. Distribusi (Tiang+Kabel+Lampu Out Door dan Indoor seluruh area)
2.916.000.000
SUB-TOTAL PEMBANGKIT DAN DISTRIBUSI LISTRIK
15.630.835.120
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
No. DESKRIPSI BIAYA (Rp) 3. SUPPORTING EQUIPMENTS
3.1. Buldozer (5 unit @ Rp.400.000,000) 2,000,000,000
3.2. Loader (5 unit @ Rp.400.000,000) 2,000,000,000
3.3. Forklift (3 unit @ Rp.300.000,000) 900,000,000
SUB-TOTAL SUPPORTING EQUIPMENTS 4,900,000,000
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas
No. DESKRIPSI BIAYA (Rp) 4. BANGUNAN DAN LAIN-LAIN
4.1. Gedung Kantor + Gedung Kontrol 1,000,000,000
4.2. Gedung Kompressor + Genset 200,000,000
4.3. Peralatan Lain-Lain 1,626,199,760
SUB-TOTAL BANGUNAN DAN LAIN-LAIN 2.826.199.760
Integrated Cow Farm – Biogas – Organic Fertilizer
Bio-Fertilizer – Organic Fertilizer – Soil Re-conditioner – Soil Remediation – Biological Waste Treatment - Biogas - Energy Saving Products BioFertilizer – Organic Fertilizer – Soil Reconditioner - Biogas