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Tools are subject to wear and tear and must be regularly maintained. Inspection of the tools is often dependent on the experience values of individual employees, handwritten notes or planned figures in the ERP system that are not available to everyone or that are not monitored. In many cases the maintenance or inspection is only carried out when the produced parts no longer fulfill the required quality standards or if the mold fails at its service. That causes unplanned downtime of the machine and is not acceptable.
Citation preview
www.balluff.com
Marketing MKT
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 1
Campaign Communication
Mold-ID Ralf PFISTERER
www.balluff.com
Marketing MKT
Management Summary
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 2
Campaign Communication
Tools are subject to wear and tear
and must be regularly maintained.
Inspection of the tools is often
dependent on the experience
values of individual employees,
handwritten notes or planned figures
in the ERP system that are not
available to everyone or that are not
monitored.
In many cases the maintenance or
inspection is only carried out
when the produced parts no longer
fulfill the required quality standards or
if the mold fails at its service.
That causes unplanned downtime of
the machine and is not acceptable.
www.balluff.com
Marketing MKT
Management Summary
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 3
Campaign Communication
Mold-ID is the basis for more transparency in the daily handling of
molds and the foundation for a process- optimization and monitoring
in your production.
www.balluff.com
Marketing MKT
Campaign Communication
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 4
Mold-ID: • Identification of the 'right' tool (mold)
• Counts production cycles (shots)
• Availability of information at the mold
• Visualization at the machine
Reduce unplanned down-time, higher quality, enables preventive maintenance
Stand-Alone
www.balluff.com
Marketing MKT
Our system in detail
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 5
Campaign Communication
www.balluff.com
Marketing MKT
Our system in detail - - SOFTWARE - -
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 6
Campaign Communication
www.balluff.com
Marketing MKT
Our system in detail - - SOFTWARE - -
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 7
Campaign Communication
www.balluff.com
Marketing MKT
Our system in detail - - SOFTWARE - -
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 8
Campaign Communication
www.balluff.com
Marketing MKT
Our system in detail
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 9
Campaign Communication
www.balluff.com
Marketing MKT
Our system in detail
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 10
Campaign Communication
www.balluff.com
Marketing MKT
Our system in detail
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 11
Campaign Communication
www.balluff.com
Marketing MKT
Summary
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 12
Campaign Communication
• Better utilization of the machines and molds (less unplanned downtime) by:
• Continuous counting of the shots
• Automatic documentation at the mold
• Visualization system of the status and
• Note on the due date of the next maintenance.
• Transparency of implementation use identically designed molds through the
documentation of the shot and recording the last maintenance of mold by means of
RFID.
• Overview of all molds that are currently running on the machines, through access to
the systems over the company network via TCP/IP; alternatively via WLAN.
www.balluff.com
Marketing MKT
Summary
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 13
Campaign Communication
• Reduction of error-prone system discontinuities, e.g. paper in accordance with
PDA or PDA in accordance with ERP systems through online queries of the systems
via web services.
• Visualization of the mold status directly on the machine for the
respective employee.
• Mobile reading out of the documented mold data via smartphone or RFID
handheld, e.g. during an audit or when searching for the "correct" mold.
• More accurate planning by continuously monitoring the actual production cycles
with the respective mold, as opposed to continuously updating the default values in an
ERP system
www.balluff.com
Marketing MKT
Business Unit Systems
26.09.2014 Balluff GmbH, Ralf PFISTERER, Business Unit Systeme 14
Campaign Communication
Mold-ID Ralf PFISTERER
The Mold-Inspector -
BASIC- thus forms the
basis for more
transparency in handling
your molds and enables
process optimization and
monitoring in your
production.
