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Structural Health Monitoring of Composite Structures using Magnetostrictive Sensors and Actuators. A Thesis Submitted for the Degree of Doctor of Philosophy in the Faculty of Engineering By Debiprasad Ghosh Department of Aerospace Engineering Indian Institute of Science Bangalore - 560 012 India July 2006

Debiprasad Ghosh Ph D Thesis

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  • Structural Health Monitoring ofComposite Structures using

    Magnetostrictive Sensors and Actuators.

    A ThesisSubmitted for the Degree ofDoctor of Philosophyin the Faculty of Engineering

    ByDebiprasad Ghosh

    Department of Aerospace EngineeringIndian Institute of Science

    Bangalore - 560 012India

    July 2006

  • Declaration

    I declare that the thesis entitled Structural Health Monitoring of Composite

    Structures Using Magnetostrictive Sensors and Actuators submitted by me for

    the degree of Doctor of Philosophy in the Faculty of Engineering of Indian Institute of

    Science, Bangalore did not form the subject matter of any other thesis submitted by me

    for any outside degree, and the original work done by me and incorporated in this thesis

    is entirely done at the Indian Institute of Science, Bangalore.

    Bangalore

    July 2006

    Debiprasad Ghosh

  • Dedicated to

    My Extended Family Members

    and

    My Teachers

  • Acknowledgements

    I express my deep sense of gratitude and appreciation to Prof. S. Gopalakrishnan for

    his excellent supervision, active participation, sustained interest and critical suggestions,

    without which the thesis would not have come into its present shape. He gave me the

    highest freedom that any advisor can allow for his student. He has always been very kind

    and encouraging and his door was always open to me.

    I am grateful to Prof. A. V. Krishna Murti and Dr. M. Kumar, for giving me the

    opportunity to work with them and many of their valuable suggestions.

    It is a great honour to have the opportunity to express my profound gratitude to Prof.

    B. Dattaguru and Prof. T.S. Ramamurthy for the encouragement they offered to me

    throughout my stay in the Department.

    I thank Prof. B.N. Raghunandan, Chairman, Department of Aerospace Engineering, for

    providing the department facilities and solving other official issues. I am also thankful

    to all the scientific and administrative staff of the department throughout my study and

    research work.

    I thank Prof. N. Balakrishnan and Prof. S.M. Rao, former Chairman, SERC, for providing

    all the computational facilities. I also thank all the present and former staff of SERC, for

    their numerous help.

    I am grateful to Prof. Manohar, Prof. Chandrakishan, Department of Civil Enginnering,

    IISc, for their excellent teaching in the course of structural dynamics and finite element

    analysis.

    I thank Prof. Basudeb Datta, Department of Mathematics, IISc, for lending me the book

    Nonlinear electromechanical effects and applications.

    I thank my colleagues Dr. Joydeban, Dr. Krishna Lok Singh, Dr. K.V.N. Gopal, Dr.

    Debiprosad Roy Mahapatra, Adris Bisi, Dr. Abir Chakraborty, Mira Mitra, Gudla, Power,

    Guru, Promad, Niranjan, Murugan and Narashima for their numerous help throughout my

    research work. I am thankful to my colleagues Sivaganyam for his valuable contributions

    i

  • and ideas while working together on numerous research problems.

    I am grateful to the families of Prof. Aloknath Chakraborty, Prof. Chandra and Prof.

    Phoolan Prasad for their kind help at my off-campus staying.

    I am grateful to Debiprasad Panda, Abhijit Chakraborty (C), Sauvikda, Abhijit Das

    (barda), Subhas Pal of North Bengal University, Argha Nandi of Jadavpure Univer-

    sity, Nandan Pakhira, Abhijit Chaudhuri (sonu), Abhijit Sarkar (galu), Alakesh (bhuto),

    Amitabha, Bikash dey, Goutam (kanu), Nilanjan, Subhra, Suchi, Himadri Nandan Bar,

    Joysurya (chhana), Sabita, Pinaki Biswas, Priyanko Ghosh, Rajesh Murarka, Saikat

    (mama), Samit Baxi, Sarmistha, Sandipan (Mota), Saugata chakraborty, Bhat mama,

    Santanu Biswas, Debashish Sarkar, Sayan Gupta, Sunetra Sarkar, Shyama, Siladitya Pal,

    Sitikantha Roy, Sonjoy Das (soda), Dipankar, Santanu, Pallav, Luna, Kaushik (bachcha),

    Suppriyo, Rajib (pagla), Sovan (bachcha), Surajit Midya, Subhankar, Subimal Ghosh,

    Ayas, Rangeet, Ansuman, Sagarika, Tapas, Dipanyita, Pankaj, Tripti, Arnab and Ripa

    who made my stay in the campus most memorable one.

    Last but not the least I would like to express deep respect for my parents, parents-in-law,

    my wife, my daughter and the other family members for their endearing support during

    my tenure in IISc.

  • SYNOPSIS

    Structural Health Monitoring of Composite

    Structures Using Magnetostrictive Sensors and

    Actuators.

    Ph.D Thesis

    Debiprasad Ghosh

    S.R. No. 115199406

    Department of Aerospace Engineering

    Indian Institute of Science

    Bangalore - 560012, INDIA

    Fiber reinforced composite materials are widely used in aerospace, mechanical, civil and

    other industries because of their high strength-to-weight and stiffness-to-weight ratios.

    However, composite structures are highly prone to impact damage. Possible types of

    defect or damage in composite include matrix cracking, fiber breakage, and delamination

    between plies. In addition, delamination in a laminated composite is usually invisible. It

    is very difficult to detect it while the component is in service and this will eventually lead

    to catastrophic failure of the structure. Such damages may be caused by dropped tools

    and ground handling equipments. Damage in a composite structure normally starts as a

    tiny speckle and gradually grows with the increase in load to some degree. However, when

    such damage reaches a threshold level, serious accident can occur. Hence, it is important

    to have up-to-date information on the integrity of the structure to ensure the safety and

    reliability of composite components, which require frequent inspections to identify and

    quantify damage that might have occurred even during manufacturing, transportation or

    storage.

    How to identify a damage using the obtained information from a damaged compos-

    ite structure is one of the most pivotal research objectives. Various forms of structural

    damage cause variations in structural mechanical characteristics, and this property is ex-

    tensively employed for damage detection. Existing traditional non-destructive inspection

    techniques utilize a variety of methods such as acoustic emission, C-scan, thermography,

    shearography and Moir interferometry etc. Each of these techniques is limited in accuracy

    and applicability. Most of these methods require access to the structure. They also require

  • a significant amount of equipment and expertise to perform inspection. The inspections

    are typically based on a schedule rather than based on the condition of the structure.

    Furthermore, the cost associated with these traditional non-destructive techniques can

    be rather prohibitive. Therefore, there is a need to develop a cost-effective, in-service,

    diagnostic system for monitoring structural integrity in composite structures.

    Structural health monitoring techniques based on dynamic response is being used

    for several years. Changes in lower natural frequencies and mode shapes with their special

    derivatives or stiffness/flexibility calculation from the measured displacement mode shapes

    are the most common parameters used in identification of damage. But the sensitivity of

    these parameters for incipient damage is not satisfactory. On the other hand, for in service

    structural health monitoring, direct use of structural response histories are more suitable.

    However, they are very few works reported in the literature on these aspects, especially

    for composite structures, where higher order modes are the ones that get normally excited

    due to the presence of flaws.

    Due to the absence of suitable direct procedure, damage identification from response

    histories needs inverse mapping; like artificial neural network. But, the main difficulty in

    such mapping using whole response histories is its high dimensionality. Different general

    purpose dimension reduction procedures; like principle component analysis or indepen-

    dent component analysis are available in the literature. As these dimensionally reduced

    spaces may loose the output uniqueness, which is an essential requirement for neural

    network mapping, suitable algorithms for extraction of damage signature from these re-

    sponse histories are not available. Alternatively, fusion of trained networks for different

    partitioning of the damage space or different number of dimension reduction technique,

    can overcome this issue efficiently. In addition, coordination of different networks trained

    with different partitioning for training and testing samples, training algorithms, initial

    conditions, learning and momentum rates, architectures and sequence of training etc., are

    some of the factors that improves the mapping efficiency of the networks.

    The applications of smart materials have drawn much attention in aerospace, civil,

    mechanical and even bioengineering. The emerging field of smart composite structures

    offers the promise of truly integrated health and usage monitoring, where a structure can

    sense and adapt to their environment, loading conditions and operational requirements,

    and materials can self-repair when damaged. The concept of structural health monitoring

    using smart materials relies on a network of sensors and actuators integrated with the

    structure. This area shows great promise as it will be possible to monitor the structural

  • condition of a structure, throughout its service lifetime. Integrating intelligence into

    the structures using such networks is an interesting field of research in recent years.

    Some materials that are being used for this purpose include piezoelectric, magnetostrictive

    and fiber-optic sensors. Structural health monitoring using, piezoelectric or fiber-optic

    sensors are available in the literature. However, very few works have been reported in the

    literature on the use of magnetostrictive materials, especially for composite structures.

    Non contact sensing and actuation with high coupling factor, along with other prop-

    erties such as large bandwidth and less voltage requirement, make magnetostrictive ma-

    terials increasingly popular as potential candidates for sensors and actuators in structural

    health monitoring. Constitutive relationships of magnetostrictive material are represented

    through two equations, one for actuation and other for sensing, both of which are coupled

    through magneto-mechanical coefficient. In existing finite element formulation, both the

    equations are decoupled assuming magnetic field as proportional to the applied current.

    This assumption neglects the stiffness contribution coming from the coupling between

    mechanical and magnetic domains, which can cause the response to deviate from the time

    response. In addition, due to different fabrication and curing difficulties, the actual prop-

    erties of this material such as magneto-mechanical coupling coefficient or elastic modulus,

    may differ from results measured at laboratory conditions. Hence, identification of the

    material properties of these embedded sensor and actuator are essential at their in-situ

    condition.

    Although, finite element method still remains most versatile, accurate and generally

    applicable technique for numerical analysis, the method is computationally expensive for

    wave propagation analysis of large structures. This is because for accurate prediction, the

    finite element size should be of the order of the wavelength, which is very small due to high

    frequency loading. Even in health monitoring studies, when the flaw sizes are very small

    (of the order of few hundred microns), only higher order modes will get affected. This

    essentially leads to wave propagation problem. The requirement of cost-effective compu-

    tation of wave propagation brings us to the necessity of spectral finite element method,

    which is suitable for the study of wave propagation problems. By virtue of its domain

    transfer formulation, it bypasses the large system size of finite element method. Further,

    inverse problem such as force identification problem can be performed most conveniently

    and efficiently, compared to any other existing methods. In addition, spectral element

    approach helps us to perform force identification directly from the response histories mea-

    sured in the sensor. The spectral finite element is used widely for both elementary and

  • higher order one or two dimensional waveguides. Higher order waveguides, normally gives

    a behavior, where a damping mode (evanescent) will start propagating beyond a certain

    frequency called the cut-off frequency. Hence, when the loading frequencies are much be-

    yond their corresponding cut-off frequencies, higher order modes start propagating along

    the structure and should be considered in the analysis of wave propagations.

    Based on these considerations, three main goals are identified to be pursued in this

    thesis. The first is to develop the constitutive relationship for magnetostrictive sensor

    and actuator suitable for structural analysis. The second is the development of differ-

    ent numerical tools for the modelling the damages. The third is the application of these

    developed elements towards solving inverse problems such as, material property identifica-

    tion, impact force identification, detection and identification of delamination in composite

    structure.

    The thesis consists of four parts spread over six chapters. In the first part, linear,

    nonlinear, coupled and uncoupled constitutive relationships of magnetostrictive materials

    are studied and the elastic modulus and magnetostrictive constant are evaluated from

    the experimental results reported in the literature. In uncoupled model, magnetic field

    for actuator is considered as coil constant times coil current. The coupled model is

    studied without assuming any explicit direct relationship with magnetic field. In linear

    coupled model, the elastic modulus, the permeability and magnetostrictive coupling are

    assumed as constant. In nonlinear-coupled model, the nonlinearity is decoupled and solved

    separately for the magnetic domain and mechanical domain using two nonlinear curves,

    namely the stress vs. strain curve and magnetic flux density vs. magnetic field curve.

    This is done by two different methods. In the first, the magnetic flux density is computed

    iteratively, while in the second, artificial neural network is used, where a trained network

    gives the necessary strain and magnetic flux density for a given magnetic field and stress

    level.

    In the second part, different finite element formulations for composite structures

    with embedded magnetostrictive patches, which can act both as sensors and actuators,

    is studied. Both mechanical and magnetic degrees of freedoms are considered in the

    formulation. One, two and three-dimensional finite element formulations for both coupled

    and uncoupled analysis is developed. These developed elements are then used to identify

    the errors in the overall response of the structure due to uncoupled assumption of the

    magnetostrictive patches and shown that this error is comparable with the sensitivity

    of the response due to different damage scenarios. These studies clearly bring out the

  • requirement of coupled analysis for structural health monitoring when magnetostrictive

    sensor and actuator are used.

    For the specific cases of beam elements, super convergent finite element formulation

    for composite beam with embedded magnetostrictive patches is introduced for their spe-

    cific advantages in having superior convergence and in addition, these elements are free

    from shear locking. A refined 2-node beam element is derived based on classical and first

    order shear deformation theory for axial-flexural-shear coupled deformation in asymmet-

    rically stacked laminated composite beams with magnetostrictive patches. The element

    has an exact shape function matrix, which is derived by exactly solving the static part

    of the governing equations of motion, where a general ply stacking is considered. This

    makes the element super convergent for static analysis. The formulated consistent mass

    matrix, however, is approximate. Since the stiffness is exactly represented, the formulated

    element predicts natural frequency to greater level of accuracy with smaller discretiza-

    tion compared to other conventional finite elements. Finally, these elements are used for

    material property identification in conjunction with artificial neural network.

    In the third part, frequency domain analysis is performed using spectrally formu-

    lated beam elements. The formulated elements consider deformation due to both shear

    and lateral contraction, and numerical experiments are performed to highlight the higher

    order effects, especially at high frequencies. Spectral element is developed for modelling

    wave propagation in composite laminate in the presence of magnetostrictive patches. The

    element, by virtue of its frequency domain formulation, can analyze very large domain

    with nominal cost of computation and is suitable for studying wave propagation through

    composite materials. Further more, identification of impact force is performed form the

    magnetostrictive sensor response histories using these spectral elements.

    In the last part, different numerical examples for structural health monitoring are

    directed towards studying the responses due to the presence of the delamination in the

    structure; and the identification of the delamination from these responses using artificial

    neural network. Neural network is applied to get structural damage status from the

    finite element response using its mapping feature, which requires output uniqueness. To

    overcome the loss of output uniqueness due to the dimension reduction, damage space

    is divided into different overlapped zones and then different networks are trained for

    these zones. Committee machine is used to coordinate among these networks. Next, a

    five-stage hierarchy of networks is used to consider partitioning of damage space, where

    different dimension reduction algorithms and different partitioning between training and

  • testing samples are used for better mapping for the identification procedure. The results

    of delamination detection for composite laminate show that the method developed in this

    thesis can be applied to structural damage detection and health monitoring for various

    industrial structures.

    This thesis collectively addresses all aspects pertaining to the solution of inverse

    problem and specially the health monitoring of composite structures using magnetostric-

    tive sensor and actuator. In addition, the thesis discusses the necessity of higher order

    theory in the high frequency analysis of wave propagation. The thesis ends with brief sum-

    mary of the tasks accomplished, significant contribution made to the literature and the

    future applications where the proposed methods addressed in this thesis can be applied.

  • List of Publications

    Journal papers

    1. Ghosh D. P. and Gopalakrishnan S.; Role of Coupling in constitutive relationships

    of magnetostrictive material. Computers, Materials & Continua, Vol.-1, No. 3, pp.

    213-228

    2. Ghosh D. P. and Gopalakrishnan S.; Coupled analysis of composite laminate with

    embedded magnetostrictive patches. Smart Materials and Structures 14 (2005)

    1462-1473.

    3. Ghosh D. P. and Gopalakrishnan S.; Super convergent finite element analysis of

    composite beam with embedded magnetostrictive patches. Composite Structures

    [in press].

    4. Ghosh D. P. and Gopalakrishnan S.; Spectral finite element analysis of composite

    beam with embedded magnetostrictive patches considering arbitrary order of shear

    deformation and arbitrary order of poisson contraction. will be communicated

    Conference papers

    1. Ghosh D. P. and Gopalakrishnan S.; Structural health monitoring in a composite

    beam using magnetostrictive material through a new FE formulation. In Proceed-

    ings of SPIE vol. 5062 Smart Materials, Structures and Systems, edited by San-

    geneni Mohan, B. Dattaguru, S. Gopalakrishnan, (SPIE, Bellingham, WA, 2003)

    and page number 704-711. ; Dec12-14, 2002, Indian Institute of Science, Banga-

    lore, India.

    2. Ghosh D. P. and Gopalakrishnan S.; Time Domain Structural Health Monitoring

    for Composite Laminate Using Magnetostrictive Material with ANN Modeling for

    ix

  • Nonlinear Actuation Properties. Proceedings of INCCOM-2 & XII NASAS Sec-

    ond ISAMPE national conference on composites and twelfth national seminar on

    aerospace structures Sep 05-06, 2003, Bangalore, Karnataka, India

    3. Ghosh D. P. and Gopalakrishnan S.; Identification of delamination size and location

    of composite laminate from time domain data of magnetostrictive sensor and actu-

    ator using artificial neural network. Proceeding of the SEC 2003, December 12-14,

    structural engineering convention an international meet.

    4. Ghosh D. P. and Gopalakrishnan S.; Time domain Structural Health Monitoring

    with magnetostrictive patches using five-stage hierarchical neural network. Pro-

    ceeding of the ICASI-2004, July 14-17,International Conference on Advances in

    Structural Integrity.

    5. Chakraborty A.; Ghosh D. P. and Gopalakrishnan S.; Damage Modelling And De-

    tection Using Spectral Plate Element, International Congress on Computational

    Mechanics and Simulation (ICCSM-2004). 9-12 December, 2004 at Indian Institute

    of Technology Kanpur.

  • Contents

    Acknowledgements i

    SYNOPSIS iii

    List of Publications ix

    List of Tables xix

    List of Figures xxi

    1 Introduction 1

    1.1 Motivation and Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

    1.2 Background: Structural Health Monitoring . . . . . . . . . . . . . . . . . . 2

    1.2.1 Application Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

    1.2.1.1 Aerospace Application . . . . . . . . . . . . . . . . . . . . 4

    1.2.1.2 Wind Turbine Blade Application . . . . . . . . . . . . . . 4

    1.2.1.3 Bridge Structures . . . . . . . . . . . . . . . . . . . . . . . 4

    1.2.1.4 Under Ground Structure . . . . . . . . . . . . . . . . . . . 5

    1.2.1.5 Concrete Structure . . . . . . . . . . . . . . . . . . . . . . 5

    1.2.1.6 Composite Structure . . . . . . . . . . . . . . . . . . . . . 6

    1.2.2 Sensors and Actuators . . . . . . . . . . . . . . . . . . . . . . . . . 7

    1.2.2.1 Piezoelectric Material . . . . . . . . . . . . . . . . . . . . 7

    1.2.2.2 Optical Fiber . . . . . . . . . . . . . . . . . . . . . . . . . 7

    1.2.2.3 Vibrometer . . . . . . . . . . . . . . . . . . . . . . . . . . 8

    1.2.2.4 Magnetostrictive Material . . . . . . . . . . . . . . . . . . 8

    1.2.2.5 Nano sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 9

    1.2.2.6 Comparisons of different sensors . . . . . . . . . . . . . . . 9

    xi

  • xii Contents

    1.2.3 Solution Domain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

    1.2.3.1 Static Domain . . . . . . . . . . . . . . . . . . . . . . . . 11

    1.2.3.2 Modal domain . . . . . . . . . . . . . . . . . . . . . . . . 11

    1.2.3.3 Frequency Domain . . . . . . . . . . . . . . . . . . . . . . 16

    1.2.3.4 Time-Frequency Domain . . . . . . . . . . . . . . . . . . . 17

    1.2.3.5 Impedance Domain . . . . . . . . . . . . . . . . . . . . . . 18

    1.2.3.6 Time Domain . . . . . . . . . . . . . . . . . . . . . . . . . 19

    1.2.4 Levels of SHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

    1.2.4.1 Unsupervised SHM . . . . . . . . . . . . . . . . . . . . . . 19

    1.2.4.2 Supervised SHM . . . . . . . . . . . . . . . . . . . . . . . 20

    1.2.5 Damage Modelling in Composite Laminate . . . . . . . . . . . . . . 21

    1.2.5.1 Matrix cracking . . . . . . . . . . . . . . . . . . . . . . . . 21

    1.2.5.2 Techniques for Modelling of Delamination . . . . . . . . . 23

    1.2.5.3 Multiple Delaminations . . . . . . . . . . . . . . . . . . . 25

    1.2.6 Effective SHM Methodology . . . . . . . . . . . . . . . . . . . . . . 26

    1.3 Background: Magnetostrictive Materials . . . . . . . . . . . . . . . . . . . 26

    1.3.1 Initial History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

    1.3.2 Rare Earth Material Era . . . . . . . . . . . . . . . . . . . . . . . . 28

    1.3.2.1 Giant Magnetostrictive Materials . . . . . . . . . . . . . . 28

    1.3.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

    1.3.3.1 Thin Film and MEMS . . . . . . . . . . . . . . . . . . . . 29

    1.3.3.2 Thick Film, Magnetostrictive Particle Composite . . . . . 30

    1.3.4 Structural Applications . . . . . . . . . . . . . . . . . . . . . . . . . 30

    1.3.4.1 Vibration and Noise Suppression . . . . . . . . . . . . . . 30

    1.4 Artificial Neural Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

    1.4.1 The Biological Inspiration . . . . . . . . . . . . . . . . . . . . . . . 32

    1.4.2 The Basic Artificial Model . . . . . . . . . . . . . . . . . . . . . . . 32

    1.4.3 Historical Background . . . . . . . . . . . . . . . . . . . . . . . . . 33

    1.4.4 Neural Network Types . . . . . . . . . . . . . . . . . . . . . . . . . 34

    1.4.4.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

    1.4.4.2 Connection Type . . . . . . . . . . . . . . . . . . . . . . . 34

    1.4.4.3 Learning Methods . . . . . . . . . . . . . . . . . . . . . . 34

    1.4.4.4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . 35

    1.4.5 Multi Layer Perceptrons (MLP) . . . . . . . . . . . . . . . . . . . . 35

  • Contents xiii

    1.4.5.1 Transfer / Activation Function . . . . . . . . . . . . . . . 36

    1.4.6 The Back-propagation Algorithm . . . . . . . . . . . . . . . . . . . 37

    1.4.6.1 Training of BP ANN . . . . . . . . . . . . . . . . . . . . . 37

    1.4.6.2 Sequential Mode . . . . . . . . . . . . . . . . . . . . . . . 39

    1.4.6.3 Batch Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 39

    1.4.6.4 Validation of Trained Network . . . . . . . . . . . . . . . . 39

    1.4.6.5 Execution of Trained Network . . . . . . . . . . . . . . . . 40

    1.4.7 Applications for Neural Networks . . . . . . . . . . . . . . . . . . . 40

    1.5 Objectives and Organization of the Thesis . . . . . . . . . . . . . . . . . . 41

    2 Constitutive relationship of Magnetostrictive Materials 43

    2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

    2.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

    2.1.1.1 Coupling between Actuation and Sensing Equations . . . . 44

    2.1.1.2 Nonlinearity of Magnetostrictive Materials . . . . . . . . . 45

    2.1.1.3 Hysteresis of Magnetostrictive Materials . . . . . . . . . . 46

    2.2 Uncoupled Constitutive Model . . . . . . . . . . . . . . . . . . . . . . . . . 48

    2.2.1 Linear Uncoupled Model . . . . . . . . . . . . . . . . . . . . . . . . 50

    2.2.1.1 Actuator Design - Some Issues . . . . . . . . . . . . . . . 52

    2.2.1.2 Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    2.2.1.3 Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

    2.2.2 Polynomial Approach . . . . . . . . . . . . . . . . . . . . . . . . . . 54

    2.2.3 ANN Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

    2.2.3.1 Network Architecture . . . . . . . . . . . . . . . . . . . . 55

    2.2.3.2 Study on Number of Nodes in Hidden Layer . . . . . . . . 55

    2.2.3.3 Study on Learning Rate . . . . . . . . . . . . . . . . . . . 58

    2.2.3.4 Sequential Training Mode . . . . . . . . . . . . . . . . . . 58

    2.2.3.5 Training by Batch Mode . . . . . . . . . . . . . . . . . . . 59

    2.2.3.6 Momentum Effect . . . . . . . . . . . . . . . . . . . . . . 59

    2.2.3.7 Selected Network . . . . . . . . . . . . . . . . . . . . . . . 59

    2.2.4 Comparative Study with Polynomial Representation . . . . . . . . . 63

    2.3 Coupled Constitutive Model . . . . . . . . . . . . . . . . . . . . . . . . . . 65

    2.3.1 Linear Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

    2.3.2 Nonlinear Coupled Model . . . . . . . . . . . . . . . . . . . . . . . 74

  • xiv Contents

    2.3.3 ANN Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

    2.3.4 Comparison between Different Coupled Models. . . . . . . . . . . . 83

    2.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

    3 FEM with Magnetostrictive Actuators and Sensors 87

    3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

    3.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

    3.2 3D Finite Element Formulation . . . . . . . . . . . . . . . . . . . . . . . . 88

    3.2.1 Uncoupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

    3.2.2 Coupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

    3.3 Computation of Sensor Open Circuit Voltage . . . . . . . . . . . . . . . . . 92

    3.3.1 Uncoupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

    3.3.2 Coupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

    3.4 Numerical Experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

    3.4.1 Axial Deformation in a Magnetostrictive Rod . . . . . . . . . . . . 94

    3.4.1.1 Uncoupled Analysis . . . . . . . . . . . . . . . . . . . . . 96

    3.4.1.2 Coupled Analysis . . . . . . . . . . . . . . . . . . . . . . . 97

    3.4.1.3 Degraded Composite Rod with Magnetostrictive Sensor/Actuator100

    3.4.2 Finite Element Formulation for a Beam . . . . . . . . . . . . . . . . 100

    3.4.2.1 Composite Beam with Magnetostrictive Bimorph . . . . . 104

    3.4.2.2 Static Analysis . . . . . . . . . . . . . . . . . . . . . . . . 105

    3.4.2.3 Frequency Response Analysis of a Healthy and Delami-

    nated Beam . . . . . . . . . . . . . . . . . . . . . . . . . . 106

    3.4.2.4 Time Domain Analysis . . . . . . . . . . . . . . . . . . . . 108

    3.4.3 Finite Element Formulation of a Plate . . . . . . . . . . . . . . . . 111

    3.4.3.1 Composite Plate with Magnetostrictive Sensor and Actuator116

    3.4.4 Finite Element Formulation of 2D Plane Strain Elements . . . . . . 116

    3.4.4.1 Composite Beam with Different Types of Failure . . . . . 118

    3.5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

    4 Superconvergent Beam Element with Magnetostrictive Patches 122

    4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122

    4.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

    4.2 Super-Convergent Finite Element Formulations. . . . . . . . . . . . . . . . 124

    4.2.1 FE Formulation for Euler-Bernoulli Beam. . . . . . . . . . . . . . . 124

  • Contents xv

    4.2.1.1 Uncoupled Formulation . . . . . . . . . . . . . . . . . . . 126

    4.2.1.2 Coupled Formulation . . . . . . . . . . . . . . . . . . . . . 129

    4.2.2 FE Formulation for First Order Shear Deformable (Timoshenko)

    Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130

    4.2.2.1 Uncoupled Formulation . . . . . . . . . . . . . . . . . . . 131

    4.2.2.2 Coupled Formulation . . . . . . . . . . . . . . . . . . . . . 132

    4.3 Numerical Experiments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

    4.3.1 Static Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136

    4.3.1.1 Euler-Bernoulli Beam . . . . . . . . . . . . . . . . . . . . 136

    4.3.1.2 Timoshenko Beam . . . . . . . . . . . . . . . . . . . . . . 138

    4.3.1.3 Single Element Performance for Static Analysis . . . . . . 139

    4.3.2 Free Vibration Analysis. . . . . . . . . . . . . . . . . . . . . . . . . 141

    4.3.2.1 Single Element Analysis. . . . . . . . . . . . . . . . . . . . 141

    4.3.3 Super convergence Study. . . . . . . . . . . . . . . . . . . . . . . . 142

    4.3.3.1 Free Vibration Analysis. . . . . . . . . . . . . . . . . . . . 142

    4.3.3.2 Time History Analysis. . . . . . . . . . . . . . . . . . . . . 146

    4.3.4 Material Property Identification . . . . . . . . . . . . . . . . . . . . 149

    4.3.4.1 Elastic Modulus Identification . . . . . . . . . . . . . . . . 150

    4.3.4.2 Magnetomechanical Coefficient Identification . . . . . . . 150

    4.3.4.3 Material Properties Identification using ANN . . . . . . . 152

    4.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

    5 Spectral FE Analysis with Magnetostrictive Patches 162

    5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

    5.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

    5.2 FE Formulation of an nth Order Shear Deformable Beam with nth Order

    Poissons Contraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166

    5.2.1 Conventional FE Matrices . . . . . . . . . . . . . . . . . . . . . . . 173

    5.3 Spectral Finite Element Formulation of Beam . . . . . . . . . . . . . . . . 173

    5.3.1 Closed Form Solution for Cut-off Frequencies . . . . . . . . . . . . . 175

    5.3.2 Finite Length Element . . . . . . . . . . . . . . . . . . . . . . . . . 176

    5.3.3 Semi-Infinite or Throw-Off Element . . . . . . . . . . . . . . . . . . 177

    5.3.4 Effect of the Temperature Field . . . . . . . . . . . . . . . . . . . . 178

    5.3.5 Effect of the Actuation Current . . . . . . . . . . . . . . . . . . . . 179

  • xvi Contents

    5.3.6 Solution in the Frequency Domain . . . . . . . . . . . . . . . . . . . 179

    5.3.6.1 Strain Computation . . . . . . . . . . . . . . . . . . . . . 179

    5.3.6.2 Magnetic Field Calculation. . . . . . . . . . . . . . . . . . 180

    5.3.6.3 Stress and Magnetic Flux Density Calculation. . . . . . . 181

    5.3.6.4 Computation of Sensor Open Circuit Voltage. . . . . . . . 181

    5.3.6.5 Time Derivatives of any Variable. . . . . . . . . . . . . . . 181

    5.4 Numerical Results and Discussion . . . . . . . . . . . . . . . . . . . . . . . 182

    5.4.1 Free Vibration and Wave Response Analysis . . . . . . . . . . . . . 182

    5.4.1.1 Free Vibration Study . . . . . . . . . . . . . . . . . . . . . 184

    5.4.1.2 Cut-Off Frequencies of Beam. . . . . . . . . . . . . . . . . 184

    5.4.1.3 The Spectrum and Dispersion Relation . . . . . . . . . . . 188

    5.4.1.4 Response to a Modulated Pulse . . . . . . . . . . . . . . . 196

    5.4.1.5 Response to a Broad-band Pulse . . . . . . . . . . . . . . 203

    5.4.2 Force Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 206

    5.5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212

    6 Forward SHM for Delamination 213

    6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213

    6.2 Delamination Modelling in Composite Laminate . . . . . . . . . . . . . . . 214

    6.3 Numerical Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218

    6.3.1 Tip Response Due to Tip Load . . . . . . . . . . . . . . . . . . . . 219

    6.3.1.1 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 219

    6.3.1.2 Varying Size . . . . . . . . . . . . . . . . . . . . . . . . . 222

    6.3.1.3 Symmetric Delaminations . . . . . . . . . . . . . . . . . . 222

    6.3.1.4 Multiple Delaminations . . . . . . . . . . . . . . . . . . . 227

    6.3.2 Sensor Response for a Tip Load . . . . . . . . . . . . . . . . . . . . 227

    6.3.2.1 Varying Size and Layer . . . . . . . . . . . . . . . . . . . . 230

    6.3.2.2 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 230

    6.3.2.3 Multiple Delaminations . . . . . . . . . . . . . . . . . . . 234

    6.3.3 Tip Response for Actuation . . . . . . . . . . . . . . . . . . . . . . 234

    6.3.3.1 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 234

    6.3.3.2 Varying Size . . . . . . . . . . . . . . . . . . . . . . . . . 238

    6.3.4 Sensor Response for Actuation . . . . . . . . . . . . . . . . . . . . . 240

    6.3.4.1 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 240

  • Contents xvii

    6.3.4.2 Varying Size and Layer . . . . . . . . . . . . . . . . . . . . 242

    6.3.5 SHM of a Portal Frame . . . . . . . . . . . . . . . . . . . . . . . . . 244

    6.3.5.1 Thin Portal Frame . . . . . . . . . . . . . . . . . . . . . . 245

    6.3.5.2 Thick Portal Frame . . . . . . . . . . . . . . . . . . . . . 248

    6.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253

    7 Structural Health Monitoring: Inverse Problem 255

    7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255

    7.2 SHM using Single ANN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257

    7.2.1 Difficulties in Single ANN . . . . . . . . . . . . . . . . . . . . . . . 259

    7.3 Committee Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

    7.3.1 Numerical Experiment using Committee Machine . . . . . . . . . . 263

    7.3.2 Information Loss due to Dimension Reduction . . . . . . . . . . . . 267

    7.4 Hierarchical Neural Network (HNN) . . . . . . . . . . . . . . . . . . . . . . 268

    7.4.1 Five Stage HNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268

    7.4.1.1 Neural Networks . . . . . . . . . . . . . . . . . . . . . . . 268

    7.4.1.2 Ensemble Network . . . . . . . . . . . . . . . . . . . . . . 268

    7.4.1.3 Validation Network . . . . . . . . . . . . . . . . . . . . . . 269

    7.4.1.4 Expert in HNN . . . . . . . . . . . . . . . . . . . . . . . . 270

    7.4.1.5 Committee Machine in HNN . . . . . . . . . . . . . . . . 271

    7.4.2 Training Phase of HNN . . . . . . . . . . . . . . . . . . . . . . . . . 271

    7.4.2.1 Training of ANN . . . . . . . . . . . . . . . . . . . . . . . 271

    7.4.2.2 Training of Ensembler Network . . . . . . . . . . . . . . . 272

    7.4.3 Testing Phase of HNN . . . . . . . . . . . . . . . . . . . . . . . . . 273

    7.4.3.1 Testing of ANN . . . . . . . . . . . . . . . . . . . . . . . . 273

    7.4.3.2 Testing of Ensembler Network . . . . . . . . . . . . . . . . 273

    7.4.3.3 Testing of Validation Network . . . . . . . . . . . . . . . . 273

    7.4.4 Execution Phase of HNN . . . . . . . . . . . . . . . . . . . . . . . . 274

    7.4.4.1 Execution of ANN . . . . . . . . . . . . . . . . . . . . . . 274

    7.4.4.2 Execution of Ensembler Network . . . . . . . . . . . . . . 274

    7.4.4.3 Execution of Validation Network . . . . . . . . . . . . . . 274

    7.4.4.4 Execution of Expert Network . . . . . . . . . . . . . . . . 275

    7.4.4.5 Active Expert Network . . . . . . . . . . . . . . . . . . . . 275

    7.4.5 Numerical Study of Five Stage Hierarchical ANN . . . . . . . . . . 276

  • xviii Contents

    7.5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277

    8 Summary and Future Scope of Research 278

    8.1 Contribution of the Thesis . . . . . . . . . . . . . . . . . . . . . . . . . . . 280

    8.1.1 Limitation of the Approach . . . . . . . . . . . . . . . . . . . . . . 282

    8.2 Future Scope of Research . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282

    Appendices 284

    A Euler-Bernoulli Beam 285

    B Timoshenko Beam 288

    C Higher Order Theories 292

    References 301

  • List of Tables

    1.1 Comparison of different smart materials for SHM application. . . . . . . . 10

    2.1 Constants 0 through 4 for different prestress levels [192]. . . . . . . . . . 54

    2.2 Connection between input layer and hidden layer. . . . . . . . . . . . . . . 63

    2.3 Connection between hidden layer and output layer. . . . . . . . . . . . . . 63

    2.4 Coefficients for sixth order polynomial. . . . . . . . . . . . . . . . . . . . . 78

    2.5 Connection between input layer and hidden layer. . . . . . . . . . . . . . . 83

    2.6 Connection between hidden layer and output layer. . . . . . . . . . . . . . 85

    3.1 Vertical Displacement of Cantilever Tip . . . . . . . . . . . . . . . . . . . . 105

    4.1 Tip Deflection (mm) for Static Tip Load of 1 kN . . . . . . . . . . . . . . 140

    4.2 Tip Deflection (mm) for Static Tip Load of 1 kN . . . . . . . . . . . . . . 140

    4.3 Tip Deflection (mm) for Actuation Current . . . . . . . . . . . . . . . . . . 141

    4.4 First Three Natural Frequencies (Hz) . . . . . . . . . . . . . . . . . . . . . 142

    4.5 First Three Natural Frequencies (Hz) . . . . . . . . . . . . . . . . . . . . 142

    4.6 First peak amplitude of training samples (mili-volt) . . . . . . . . . . . . . 154

    4.7 Middle peak amplitude of training samples (mili-volt) . . . . . . . . . . . . 154

    4.8 Middle peak location of training samples (micro-second) . . . . . . . . . . 154

    4.9 Last peak amplitude of training samples (mili-volt) . . . . . . . . . . . . . 155

    4.10 Last peak location of training samples (micro-second) . . . . . . . . . . . . 155

    4.11 First peak amplitude of validation samples (mili-volt) . . . . . . . . . . . . 157

    4.12 Middle peak amplitude of validation samples (mili-volt) . . . . . . . . . . . 157

    4.13 Middle peak location of validation samples (micro-second) . . . . . . . . . 157

    4.14 Last peak amplitude of validation samples (mili-volt) . . . . . . . . . . . . 160

    4.15 Last peak location of validation samples (micro-second) . . . . . . . . . . . 160

    xix

  • xx List of Tables

    5.1 First 10 natural frequencies for 010 and 05/905 layup using 2D FEM . . . . 182

    5.2 Propagation of modulated pulse with Un = 1,Wn = 0 beam assumption. . 199

    5.3 Propagation of modulated pulse with Un = 2,Wn = 0 beam assumption. . 199

    5.4 Propagation of modulated pulse with Un = 4,Wn = 3 beam assumption. . 201

    6.1 Locations of different sensors and actuator . . . . . . . . . . . . . . . . . . 244

    7.1 Performance of Committee Machine. . . . . . . . . . . . . . . . . . . . . . 263

    8.1 Comparison with existing state-of-the-art . . . . . . . . . . . . . . . . . . . 281

  • List of Figures

    1.1 Magnetostriction due to switching of magnetic domains. . . . . . . . . . . 27

    1.2 Artificial Neural Network of 7-14-7 Architecture. . . . . . . . . . . . . . . . 38

    2.1 Magnetostriction vs. magnetic field supplied by Etrema . . . . . . . . . . . 49

    2.2 Magneto-mechanical coupling vs. magnetic field supplied by Etrema . . . . 50

    2.3 Stress vs. strain relationship for different magnetic field level [Etrema] . . . 51

    2.4 Elasticity vs. strain relationship for different magnetic field level [Etrema] . 51

    2.5 Tangential coupling with bias field for different stress level. . . . . . . . . . 53

    2.6 Coupling coefficient with bias field for different stress level. . . . . . . . . . 53

    2.7 Study on the effect of number of node in hidden layer. . . . . . . . . . . . 56

    2.8 Study on the effect of number of node in hidden layer. . . . . . . . . . . . 56

    2.9 Test data from network and sample data set. . . . . . . . . . . . . . . . . . 57

    2.10 Test data from network and sample data set. . . . . . . . . . . . . . . . . . 57

    2.11 Effect of learning rate on training performance . . . . . . . . . . . . . . . . 60

    2.12 Effect of learning rate on validation performance . . . . . . . . . . . . . . . 60

    2.13 Effect of learning rate on batch mode training performance. . . . . . . . . 61

    2.14 Effect of learning rate on validation performance for batch mode learning. . 61

    2.15 Effect of momentum on training performance. . . . . . . . . . . . . . . . . 62

    2.16 Effect of momentum on training performance. . . . . . . . . . . . . . . . . 62

    2.17 Magnetostriction for different stress level. . . . . . . . . . . . . . . . . . . . 64

    2.18 Coupling coefficient for different stress level. . . . . . . . . . . . . . . . . . 64

    2.19 Magnetostriction for different stress level. . . . . . . . . . . . . . . . . . . . 66

    2.20 Ratio of two permeabilities (r) with different values of permeability vs.

    modulus of elasticity (a) and modified elasticity (b), considering d=15X109

    m/Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

    xxi

  • xxii List of Figures

    2.21 Ratio of two permeabilities (r) with different values of coupling coefficient

    vs. constant strain permeability (a) and constant stress permeability (b),

    considering Q=15GPa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

    2.22 Ratio of two permeabilities (r) with different values of coupling coefficient

    vs. modulus of elasticity (a) and modified elasticity (b), considering =

    7X106 henry/m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

    2.23 Nonlinear curves (a) Strain vs. Stress curve (b) Magnetic field vs. Magnetic

    flux density curve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

    2.24 Nonlinear curves in different stress level (a) Magnetic field vs. Strain (b)

    Magnetic field vs. Magnetostriction. . . . . . . . . . . . . . . . . . . . . . . 80

    2.25 Nonlinear curves for different field level (a) Stress vs. Strain (b) Modulus

    vs. Strain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

    2.26 Artificial neural network architecture . . . . . . . . . . . . . . . . . . . . . 83

    2.27 Nonlinear curves for different stress level (a) Strain vs. Magnetic field (b)

    Magnetic flux density vs. Magnetic field. . . . . . . . . . . . . . . . . . . . 84

    3.1 Various elements with node and degrees of freedom. . . . . . . . . . . . . . 95

    3.2 Composite Rod With Magnetostrictive Sensor and Actuator . . . . . . . . 99

    3.3 Open Circuit Voltages at Magnetostrictive Sensor . . . . . . . . . . . . . . 99

    3.4 Laminated Beam With Magnetostrictive Patches. . . . . . . . . . . . . . . 104

    3.5 Frequency Response Function . . . . . . . . . . . . . . . . . . . . . . . . . 107

    3.6 Actuation History with Frequency content . . . . . . . . . . . . . . . . . . 109

    3.7 Cantilever Tip Velocity for 00 ply angle . . . . . . . . . . . . . . . . . . . . 110

    3.8 Cantilever Tip Velocity for 900 ply angle. . . . . . . . . . . . . . . . . . . . 112

    3.9 Sensor Open Circuit Voltage for 00 ply angle . . . . . . . . . . . . . . . . . 113

    3.10 Sensor Open Circuit Voltage for 900 ply angle . . . . . . . . . . . . . . . . 114

    3.11 Multiple delaminated plate with magnetostrictive sensor and actuator . . . 117

    3.12 Sensor open circuit voltage for plate with multiple delaminations . . . . . . 117

    3.13 Laminated composite beam with sensor, actuator and crack . . . . . . . . 119

    3.14 Sensor open circuit voltages for matrix crack in laminated composite beam 119

    3.15 Sensor Open Circuit Voltages for Fiber Breakage . . . . . . . . . . . . . . . 120

    3.16 Sensor Open Circuit Voltages for Internal Crack . . . . . . . . . . . . . . . 120

    4.1 10 layer composite cantilever beam with different layup sequence . . . . . . 137

    4.2 Natural Frequency for Cantilever Beam with [010] Layup sequence . . . . . 143

  • List of Figures xxiii

    4.3 Natural Frequency for Cantilever Beam with [05/905] Layup sequence . . . 143

    4.4 Natural Frequency for Beam with Coupled, [m/08/m] Layup sequence . . . 144

    4.5 Natural Frequency for Beam with Uncoupled, [m/08/m] Layup sequence . 144

    4.6 Natural Frequency for Beam with Coupled, [m/04/904/m] Layup sequence 145

    4.7 Natural Frequency for Beam with Uncoupled, [m/04/904/m] Layup sequence145

    4.8 50 kHz Broadband Force History with Frequency Content (inset) . . . . . . 147

    4.9 Effect of Beam Assumption on Tip Response [010] . . . . . . . . . . . . . . 147

    4.10 Superconvergent Study of ScFSDT elements . . . . . . . . . . . . . . . . . 148

    4.11 Open circuit voltage for Coupled, [m/08/s] Layup sequence . . . . . . . . . 149

    4.12 Sensor voltage for coupled, [m/04/904/s] with varying elasticity . . . . . . 151

    4.13 Sensor voltage for Coupled, [m/04/904/s] with varying coupling coefficient 151

    4.14 Open circuit voltage for Coupled, [m/04/904/s] layup sequence . . . . . . . 152

    4.15 Training Histories of different ANN architectures . . . . . . . . . . . . . . 156

    4.16 ANN with Different architectures . . . . . . . . . . . . . . . . . . . . . . . 158

    4.17 Training Performance of 5-4-2 ANN architectures . . . . . . . . . . . . . . 159

    4.18 Validation Performance of 5-4-2 ANN architectures . . . . . . . . . . . . . 159

    5.1 Error in Natural Frequency for Different Beam Assumptions . . . . . . . . 183

    5.2 Cut-Off Frequencies for [010] Layup with different beam assumptions. . . . 185

    5.3 Cut-Off Frequencies for [m/04/904/m] layup with different beam assump-

    tions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186

    5.4 Spectrum Relationships and Group Speeds for [010]. . . . . . . . . . . . . . 189

    5.5 Spectrum Relationships and Group Speeds for [010]. . . . . . . . . . . . . . 190

    5.6 Spectrum Relationships and Group Speeds for [m/04/904/m]. . . . . . . . 192

    5.7 Group Speed for [m/04/904/m] Layup sequence. . . . . . . . . . . . . . . . 194

    5.8 Group Speed for [m/04/904/m] Layup sequence. . . . . . . . . . . . . . . . 195

    5.9 Modulated pulse of 200 kHz frequency . . . . . . . . . . . . . . . . . . . . 197

    5.10 Group Speed and Modulated Pulse Response for [m/04/904/m] Layup with

    Un = 1,Wn = 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198

    5.11 Group Speed and Modulated Pulse Response for [m/04/904/m] Layup with

    Un = 2,Wn = 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200

    5.12 Group Speed and Modulated Pulse Response for [m/04/904/m] Layup with

    Un = 4,Wn = 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202

    5.13 Broadband response of 010 layup sequence. . . . . . . . . . . . . . . . . . . 204

    5.14 Broadband response of [m/04/904/s] layup sequence (s for sensor layer). . 205

  • xxiv List of Figures

    5.15 25 kHz Broadband Force Reconstruction for [m/04/904/m] layup. . . . . . 211

    6.1 Modelling of Delamination in Finite Element Formulation. . . . . . . . . . 215

    6.2 Comparison between Beam and 2D Modelling of Delamination . . . . . . . 217

    6.3 Composite Beam with Sensor and Actuator . . . . . . . . . . . . . . . . . 218

    6.4 100mm Delamination at Mid Layer and Different Distance from Support. . 220

    6.5 20mm Delamination at Mid Layer and Different Distance from Support. . . 221

    6.6 Delamination at Mid span of Mid Layer with Different sizes. . . . . . . . . 223

    6.7 Delamination at Mid span of Top Layer with Different sizes. . . . . . . . . 224

    6.8 Symmetric Delaminations at Top and Bottom Layers. . . . . . . . . . . . . 225

    6.9 Symmetric Delaminations at 0.3mm Layers. . . . . . . . . . . . . . . . . 2266.10 Multiple Delaminations Increasing towards the Depth. . . . . . . . . . . . 228

    6.11 20, 50 and 100mm Delamination at mid and top Layer near Support. . . . 229

    6.12 100mm Top Layer Delamination for Different Distance from Support. . . . 231

    6.13 100mm Mid Layer Delamination for Different Distance from Support. . . . 232

    6.14 100mm Bottom Layer Delamination for Different Distance from Support. . 233

    6.15 20mm Top Layer Delamination for Different Distance from Support. . . . . 235

    6.16 Multiple Delaminations Increasing towards the Depth . . . . . . . . . . . . 236

    6.17 100mm Delamination at Top layer for 50 Hz and 5kHz Actuation. . . . . . 237

    6.18 100mm Delamination at Mid layer for 50 Hz and 5kHz Actuation. . . . . . 237

    6.19 100mm Delamination at Bottom layer for 50 Hz and 5kHz Actuation. . . . 237

    6.20 Delamination at Top layer near support for 50 Hz and 5kHz Actuation. . . 239

    6.21 Delamination at Mid layer near support for 50 Hz and 5kHz Actuation. . . 239

    6.22 Delamination at Bottom layer near support for 50 Hz and 5kHz Actuation. 239

    6.23 100mm Delamination at Top layer for 50 Hz and 5kHz Actuation. . . . . . 241

    6.24 100mm Delamination at Mid layer for 50 Hz and 5kHz Actuation. . . . . . 241

    6.25 100mm Delamination at Bottom layer from support to 200mm for 50 Hz

    and 5kHz Actuation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241

    6.26 Delamination at Top layer near support for 50 Hz and 5kHz Actuation. . . 243

    6.27 Delamination at Mid layer near support for 50 Hz and 5kHz Actuation. . . 243

    6.28 Delamination at Bottom layer near support for 50 Hz and 5kHz Actuation. 243

    6.29 Delaminated Composite Portal Frame with Sensors and Actuator . . . . . 244

    6.30 Sensor Responses for Different Beam Assumptions. . . . . . . . . . . . . . 246

    6.31 Sensor Responses for Different Locations of Sensors with EB Assumption. . 247

    6.32 Sensor Responses for Different Locations of Sensors with FSDT Assumption.249

  • List of Figures xxv

    6.33 Sensor Responses for Different Locations of Sensors with 2D Model. . . . . 250

    6.34 Sensor Responses for Different Beam Assumptions. . . . . . . . . . . . . . 251

    6.35 Sensor Responses for Different Locations of Sensors with 2D Model. . . . . 252

    7.1 Delaminated composite beam with sensor and actuator. . . . . . . . . . . . 258

    7.2 ANN of 10-5-1 Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . 259

    7.3 ANN Architecture 10-5-2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . 259

    7.4 Training Performance of ANNs. . . . . . . . . . . . . . . . . . . . . . . . . 260

    7.5 Testing Performance of ANNs. . . . . . . . . . . . . . . . . . . . . . . . . . 261

    7.6 ANN Architecture 10-5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

    7.7 Committee Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262

    7.8 Training Performance of Different Span Experts. . . . . . . . . . . . . . . . 264

    7.9 Training Performance of span experts . . . . . . . . . . . . . . . . . . . . . 265

    7.10 Removal of Noisy Expert. . . . . . . . . . . . . . . . . . . . . . . . . . . . 267

    7.11 Partition of Sample Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270

    7.12 Training, Validation and Execution of 5 stage HNN. . . . . . . . . . . . . . 272

    7.13 Performance of HNN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276

  • Chapter 1

    Introduction

    1.1 Motivation and Scope

    Composites have revolutionized structural construction. They are extensively used in

    aerospace, civil, mechanical and other industries. Present day aerospace vehicles have

    composites upto 60 % or more of the total material used. More recently, materials, which

    can give rise to mechanical response when subjected to non-mechanical loads such as

    PZTs, magnetostrictive, SMAs, have become available. Such materials may broadly refer

    to as functional materials. With the availability of functional materials and the feasibility

    of embedding those into or bonding those to composite structures, smart structural con-

    cepts are emerging to be attractive for potential high performance structural applications

    [236]. A smart structure may be generally defined as one which has the ability to deter-

    mine its current state, decides in a rational manner on a set of actions that would change

    its state to a more desirable state and carries out these actions in a controlled manner in a

    short period of time. With such features incorporated in a structure by embedding func-

    tional materials, it is feasible to achieve technological advances such as vibration and noise

    reduction, high pointing accuracy of antennae, damage detection, damage mitigation etc.

    [128, 45].

    Various damages like crack or delamination in composite structures are unavoidable

    during service time due to the impact or continual load, chemical corrosion and aging,

    change of ambient conditions, etc. These damages will cause a change in the strain/stress

    state of the structure and hence its vibration characteristics. By continuously monitoring

    one or more of these response quantities, it is possible to assess the condition of the

    structure for its structural integrity. Such a monitoring of the structure is called structural

    health monitoring. Health monitoring application has received great deal of attention all

    over the world, due to its significant impact on safety and longevity of the structure.

    1

  • 2 Chapter 1. Introduction

    To implement health monitoring concept, it is necessary to have a number of sensors

    to measure response parameters. These response will then be post-processed to asses

    the condition of structure. Such a system was built by Lin and Chang [232], when

    they developed a built-in monitoring system for composite structures using a network

    of actuators or sensors. The engineering community has great interest in the development

    of new real-time, in-service health monitoring techniques to reduce cost and improve

    safety. With the current NDE techniques, the complex mechanical systems need to be

    taken out of service for an extended period of time for the inspection. The inspection

    becomes even more lengthy and expensive for inaccessible locations. Also, on the same

    preventive basis, structures are often withdrawn from service early, even if the structure is

    still capable of performing its task. It is estimated that nearly 27 percent of an aircrafts

    life cycle cost is spent on inspections and repairs (Kessler et al. [178]). With an on-line,

    self actuated system, such costs can be dramatically reduced. Furthermore, the impact

    of such an in-situ SHM system is that it not only increases safety and performance, but

    also enables converting schedule based into condition based maintenance, thus reducing

    both down time and costs (Bray and Roderick [46]).

    The overall objective of this thesis is how magnetostrictive sensor responses can be

    used to identify the health condition of the composite structures. So, the central question

    is how responses can be obtained for both healthy or damaged structures, which is forward

    analysis; and how these obtained responses can be mapped with the damage state of the

    structure, which is inverse problem. Hence, different 1D, 2D and 3D finite element is

    formulated to get magnetostrictive sensor responses for healthy and damaged structures

    with mapping of different artificial neural networks for identification of damages. Sensing

    and actuation properties are characterized using available experimental results. Optimal

    location of sensors are studied in structural health monitoring framework. In addition,

    in-situ sensor properties and applied forces on structures are identified from truncated

    sensor responses.

    1.2 Background: Structural Health Monitoring

    The safety and performance of all commercial, civil, and military structural systems dete-

    riorate with time. Further more, it is very important to confirm the structural condition

    immediately by nondestructive inspection or other method when the structure receives

    the foreign object collision. Structural damage detection at the earliest possible stage is

  • 1.2. Background: Structural Health Monitoring 3

    very important in the aerospace industry to prevent major failures and for this reason it

    has attracted a lot of interest. However, it is not practical to assume experts are always

    available to explain the measured data. With the advances in sensor systems, data ac-

    quisition, data communication and computational methodologies, instrumentation-based

    monitoring has been a widely accepted technology to monitor and diagnose structural

    health and conditions for civil, aerospace and mechanical structural systems. The process

    of implementing a damage detection strategy for aerospace, civil, and mechanical engi-

    neering infrastructure is referred to as Structural Health Monitoring (SHM). Followings

    are some of the facts attributed to SHM:

    SHM is the whole process of the design, development and implementation of tech-niques for the detection, localization and estimation of damages, for monitoring the

    integrity of structures and machines.

    Because of current manual inspection and maintenance scheduling procedures aretime consuming, costly, insensitive to small variations in structural health, and prone

    to error in severe and mild operating environments, there is an urgent economic and

    technological need to deploy automated structural diagnostic instrumentation for

    seamless evaluation of structural integrity and reliability.

    SHM offers the promise of a paradigm shift from schedule-driven maintenance tocondition-based maintenance of structures.

    The concept of SHM is a technology that automatically monitors structural condi-tions from sensor information in real-time, by equipping sensor network and diag-

    nosis algorithms into structures.

    The key requirements of a health monitoring system are that it should be able todetect damaging events, characterize the nature, extent and seriousness of the dam-

    age, and respond intelligently on whatever timescale is required, either to mitigate

    the effects of the damage or to effect its repair.

    Doebling et al. [100, 101] provide one of the most comprehensive reviews of the

    technical literature concerning the detection, location, and characterization of structural

    damage through techniques that examine changes in measured structural-vibration re-

    sponse.

  • 4 Chapter 1. Introduction

    1.2.1 Application Areas

    1.2.1.1 Aerospace Application

    SHM for Aerospace structures are studied by many researchers. Qing et al. [317] had

    developed a hybrid piezoelectric/fiber optic diagnostic system for quick non-destructive

    evaluation and long term health monitoring of aerospace vehicles and structures. The

    SHM system for the Eurofighter Typhoon had been reported by Hunt and Hebden [164].

    Fujimoto and Sekine [125] presented a method for identification of the locations and

    shapes of crack and disbond fronts in aircraft structural panels repaired with bonded

    FRP composite patches for extension of the service life of aging aircrafts. Zingoni [428]

    had stated the essentiality of SHM, damage detection and long-term performance of aging

    structures. Tessler and Spangler [366] formulated a variational principle for reconstruction

    of three-dimensional shell deformations from experimentally measured surface strains,

    which could be used for real-time SHM systems of aerospace vehicles. Epureanu and Yin

    [115] had explored nonlinear dynamics of aeroelastic system and increased the sensitivity

    of the vibration based SHM system. Baker et al. [26] reported the development of life

    extension strategies for Australian military aircraft, using SHM of composite repairs and

    joints. Balageas [27] had reported research and development in SHM at the European

    Research Establishments in Aeronautics.

    1.2.1.2 Wind Turbine Blade Application

    Ghoshal et al. [133] had tested transmittance function, resonant comparison, operational

    deflection shape, and wave propagation methods for detecting damage on wind turbine

    blades.

    1.2.1.3 Bridge Structures

    Structural health monitoring of bridge had been studied by various researcher [66, 67, 68,

    185, 223, 224, 225, 226, 227, 242, 276, 290, 298, 308, 359, 365, 411, 412]. DeWolf et al. [97]

    had reported their experience in non-destructive field monitoring to evaluate the health

    of a variety of existing bridges and shown the need and benefits in using non-destructive

    evaluation to determine the state of structural health. Moyo and Brownjohn [277] had

    analyzed in-service civil infrastructure based on strain data recorded by a SHM system

    installed in the bridge at construction stage. Bridge instrumentation and monitoring

    for structural diagnostics is been done by Farhey [118]. The strain-time histories at

  • 1.2. Background: Structural Health Monitoring 5

    critical locations of long-span bridges during a typhoon passing the bridge area were

    investigated by Li et al. [223, 224, 225] using on-line strain data acquired from the SHM

    system permanently installed on the bridge. Ko and Ni [185] had explored the technology

    developments in the field of long term SHM and their application to large-scale bridge

    projects, in order to secure structural and operational safety and issue early warnings

    on damage or deterioration prior to costly repair or even catastrophic collapse. Patjawit

    and Nukulchai [308] conducted laboratory tests to demonstrate the sensitivity of Global

    Flexibility Index for SHM of highway bridges. Li et al. [226] had studied the reliability

    assessment of the fatigue life of a bridge-deck section based on the statistical analysis of

    the strain-time histories measured by the SHM system permanently installed on the long-

    span steel bridge. Li et al. [223, 224, 225] had determined the effective stress range and

    its application on fatigue stress assessment of existing bridges. Tennyson et al. [365] had

    described the design and development and application of fiber optic sensors for monitoring

    of bridge structures.

    1.2.1.4 Under Ground Structure

    A low-cost fracture monitoring system for underground sewer pipelines had been reported

    by Todoroki et al. [367] using sensors made of fabric glass and carbon black-epoxy com-

    posite materials. Bhalla et al. [42] had addressed technology associated with SHM of

    underground structures. An experimental program was carried out by Mooney et al.

    [274] to explore the efficacy of vibration based SHM of earth structures, e.g., foundations,

    dams, embankments, and tunnels, to improve design, construction, and performance.

    1.2.1.5 Concrete Structure

    SHM of concrete structure is performed by many researchers [41, 292, 359]. Corrosion of

    the reinforcing bars in concrete beams was monitored by Maalej et al. [241] using fiber op-

    tic sensor. Both semi-empirical and experimental results for one-way reinforced concrete

    slab were studied by Koh et al. [187] using Fast Fourier Transform and the Hilbert Huang

    Transform. Chen et al. [75] used coaxial cables as distributed sensors to detect cracks in

    reinforced concrete structures from the change in topology of the outer conductor under

    strain conditions. Bhalla and Soh [41] discuss the feasibility of employing mechatronic

    conductance signatures of surface bonded piezoelectric-ceramic (PZT) patches in moni-

    toring the conditions of reinforced concrete structures subjected to base vibrations, such

    as those caused by earthquakes and underground blasts. Nojavan and Yuan [292] have

  • 6 Chapter 1. Introduction

    proposed SHM systems using electromagnetic migration technique to image the damages

    in reinforced concrete structures. Taha and Lucero [359] examined fuzzy pattern recog-

    nition techniques to provide damage identification using the data simulated from finite

    element analysis of a prestressed concrete bridge without a priori known levels of damage.

    1.2.1.6 Composite Structure

    Fibre reinforced laminate composites are widely used nowadays in load-bearing structures

    due to their light weight, high specific strength and stiffness, good corrosion resistance and

    superb fatigue strength limit. While composite materials enjoy different advantages, they

    are also prone to a wide range of defects and damage which may significantly reduce their

    structural integrity. Internal damages such as delamination, fiber breakage and matrix

    cracks are caused easily in the composite laminates under external force such as foreign

    object collision. Such damages induced by transverse impact can cause reductions in the

    strength and stiffness of the materials, even if the damages are tiny. Hence, there is a

    need to detect and locate damage as it occurs.

    Wang et al. [387] investigated the interaction between a crack of a cantilevered

    composite panel and aerodynamic characteristics by employing Galerkins method for one-

    dimensional beam vibrating in coupled bending and torsion modes. Prasad et al. [312]

    used Lamb wave tomography for SHM of composite structures. Iwasaki et al. [167] had

    implemented unsupervised statistical damage detection method for SHM delaminated

    composite beam. Dong and Wang [103] had presented the influences of large deformation

    for geometric non-linearity, rotary inertia and thermal load on wave propagation in a

    cylindrically laminated piezoelectric shell. Verijenko and Verijenko [380] had studied

    smart composite panels with embedded peak strain sensors for SHM. Takeda [362] had

    presented a methodology for observation and modelling of microscopic damage evolution

    in quasi-isotropic composite laminates. Kuang et al. [195] used polymer-based sensors for

    monitoring the static and dynamic response of a cantilever composite beam. Chung [88]

    had reviewed the use of smart materials in composite. Takeda [360] reported the summary

    of the structural health-monitoring project for smart composite structure systems as a

    university-industry collaboration program.

  • 1.2. Background: Structural Health Monitoring 7

    1.2.2 Sensors and Actuators

    1.2.2.1 Piezoelectric Material

    Piezoelectric are class of sensor/actuator materials, which are available in various forms.

    It is available in the form of crystals, polymers or ceramics. Polymer form is normally

    called PVDF (PolyVinylidine DiFluoride) and is available as very thin films, which are

    extensively used as sensor material. In ceramic form, it is called PZT (Lead Zirconate

    Titanate), which is used both as sensor and actuator.

    PZT has been used by many researchers [41, 72, 130, 103, 131, 317, 329, 350, 385]

    for SHM. Koh et al. [186] reported an experimental study for in situ detection of disbond

    growth in a bonded composite repair patch in which an array of surface-mounted lead

    zirconate titanate elements (PZT) had been used. Bonding piezoelectric wafers to either

    end of the fasteners, Barke et al. [30] had shown a technique capable of detecting in situ

    damage in structural grades of fasteners. Han et al. [145] had presented a vibration-

    based method of detection of the crack in the structures by using piezoelectric sensors

    and actuators glued to the surface of the structure. Wang and Huang [391] reported a

    theoretical study of elastic wave propagation in a cracked elastic medium induced by an

    embedded piezoelectric actuator. Wang and Huang [390] provided a theoretical study of

    crack identification by piezoelectric actuator. Gex et al. [131] presented low frequency

    bending piezoelectric actuator for fatigue tests and damage detection. Qualitative exper-

    imental results of fatigue tests and damage detection were presented and low frequency

    bending piezoelectric actuator was used by Gex et al. [130] for SHM. Ritdumrongkul et al.

    [329] used PZT actuator-sensor in conjunction with numerical model-based methodology

    in SHM to quantitatively detect damage of bolted joints.

    1.2.2.2 Optical Fiber

    Fiber-optic sensors are gaining rapid attention in the field of SHM [68, 94, 154, 173, 210,

    219, 234, 278, 357]. Tsuda et al. [374] studied damage detection of CFRP using fiber

    Bragg gratings sensors. Murayama et al. [280] studied SHM of a full-scale composite

    structure using fiber optic sensors. High-speed dense channel fiber optic sensors based

    on Fiber Bragg Grating (FBG) technology was used by Cheng [74] for SHM. Xu et al.

    [410] introduced an approach for delamination detection using fiber-optic interferometric

    technique. Long gage and acoustic sensors types of optical fibers were used for SHM

    of large civil structural systems by Ansari [20]. Suresh et al. [357] had presented fiber

  • 8 Chapter 1. Introduction

    Bragg grating based shear force sensor in SHM. Tennyson et al. [365] had described

    the development and application of fiber optic sensors for monitoring bridge structures.

    Chan et al. [68] investigated the feasibility of SHM using FBG sensors, via monitoring

    the strain of different parts of a suspension bridge. Fiber bragg grating strain sensors was

    developed by Moyo et al. [278] for SHM of large scale civil infrastructure. Kang et al.

    [173] had studied the embedding technique of fiber Bragg grating sensors into filament

    wound pressure tanks used for SHM. Embedded optical fiber Bragg grating sensors was

    used by Herszberg et al. [154] for SHM. Ling et al. [234] had studied the dynamic

    strain measurement and delamination detection of composite structures using embedded

    multiplexed FBG sensors through experimental and theoretical approaches and revealed

    that the use of the embedded FBG sensors is able to actually measure the dynamic strain

    and identify the existence of delamination of the structures. Li et al. [227] had presented

    an overview of research and development in the field of fiber optical sensor SHM for civil

    engineering applications, including buildings, piles, bridges, pipelines, tunnels, and dams.

    Cusano et al. [94] described the design of a fiber Bragg grating sensing system for static

    and dynamic strain measurements leading to the possibility to perform high frequency

    detection for on-line SHM in civil, aeronautic, and aerospace applications. Fluorescent

    fiber optic sensors were used by McAdam et al. [262] for preventing and controlling

    corrosion in aging aircraft.

    1.2.2.3 Vibrometer

    Scanning laser vibrometer [221, 345, 356] are used for SHM mainly for their non-contact,

    distributed sensing.

    1.2.2.4 Magnetostrictive Material

    Sensing of delamination in composite laminates using embedded magnetostrictive mate-

    rial was studied by Krishna Murty, A. V. et al. [192]. Saidha et al. [335] presented an

    experimental investigation of a smart laminated composite beam with embedded/surface-

    bonded magnetostrictive patches for health monitoring applications. Theoretical and

    experimental investigation had been done by Giurgiutiu et al. [134] for SHM of magne-

    tostrictive composite beams. Hison et al. [156] reported magnetoelastic sensor prototype

    for on-line elastic deformation monitoring and fracture alarm in civil engineering struc-

    tures.

  • 1.2. Background: Structural Health Monitoring 9

    1.2.2.5 Nano sensor

    Watkins et al. [392] had studied on single wall carbon nanotube-based SHM sensing

    materials. Collette et al. [91] had developed nano-scale electrically conductive strain

    measurement device potential for SHM. This nano-sensor based SHM has great potential

    in the coming years.

    1.2.2.6 Comparisons of different sensors

    In high frequency structural application like, SHM, frequency bandwidth of the material

    is most important criteria for both sensing and actuation mechanism. Although shape

    memory alloy gives high strain of 2-8%, its bandwidth limitation is one of the main

    disadvantages for SHM application.

    Actuator: The maximum force exerted by any material is necessarily limited by

    its maximum stress. In order to maximize the actuation force, it is generally desirable

    to employ a material with a large maximum stress capable of large actuation strains. It

    seems unlikely that both parameters can be optimized in the same materials. As a result,

    the maximum actuation force of future materials may not be vastly greater than the forces

    achievable at present. Low-stiffness materials with large actuation strains can provide an

    effective source of actuation for certain type of structural applications. Ferromagnetic

    Shape-Memory Alloys can produce relatively large strains, limited mainly by the yield

    strength of the metal. Given the trade-off between stiffness and strain, perhaps the more

    important physical limit to consider in SHM application is the maximum actuation stress

    that is achievable by a material. PZT actuators typically provide displacements of 0.13%

    strains. Their large bandwidth is another great advantage; operation in the gigahertz

    frequency range is even possible. They have good linearity, and since they are electrically

    driven, can be directly integrated with the composite structures. The devices and material

    are moderately priced compared to other actuators. Piezoceramics specific weigh near 7.5-

    7.8 and have a maximum operating temperature near 300C. The main disadvantage of

    piezoelectric actuators is the high voltage requirements, typically from 1 to 2 kV. Further,

    as the size of the actuators increases, so does the required voltage, making them favorable

    only for small-scale devices. Being ceramic, PZT actuators are also brittle, requiring

    special packaging and protection. Other disadvantages are the high hysteresis and creep,

    both at levels from 15-20%. Electrostrictive materials can provide 0.1% strain and operate

    from 20 to 100 kHz. They have specific weigh near 7.8 with operating temperatures near

    300C. Finally, their low hysteresis (

  • 10 Chapter 1. Introduction

    Table 1.1: Comparison of different smart materials for SHM application.PZT 5H PVDF PMN Terfenol-D Nitinol

    Actuation Piezoceramic Piezo electro- magneto- SMAmechanism (31) film strictive strictive

    Maximum strain (%) 0.13 0.07 0.1 0.2 8Modulus (GPa) 60 2 64 30 28/90Specific Weight 7.5 1.78 7.8 9.25 7.1Hysteresis (%) 10 >10

  • 1.2. Background: Structural Health Monitoring 11

    modulus but with a high coupling coefficient. For those applications that can tolerate low

    mechanical stiffness, PVDF is generally chosen over a piezoceramic material because of its

    low modulus and relatively low cost, despite its relatively low electromechanical coupling

    coefficient. Flexibility and manufacturability of PVDF sensor has made them popular

    for use as thin-film contact sensors and acoustic transducers. The main advantage of

    magnetostrictive sensing is that the fundamental technology is non-contact in nature so

    that the sensors can last indefinitely and can be inserted inside the composite layers.

    1.2.3 Solution Domain

    Literature for SHM can be divided according to their solution domain. These are the

    following:

    1.2.3.1 Static Domain

    In the presence of damage, stiffness matrix of the structure changes. Due to this change,

    displacement of the structure due to static load changes. This change is one of the criteria

    used for the detection of damage. Jenkins et al. [169] introduced a static deflection based

    damage detection method. They mention that the other methods are relatively insensitive

    to many instances of localized damage such as fatigue crack or notch, which results in very

    little changes in the system mass or inertia. Zhao and Shenton [235] presented a novel

    damage detection method based on best approximation of dead load stress redistribution

    due to damage.

    For self-equilibrating static load (usually generated from smart actuator), the effect

    of load far away from the actuator has negligible effect on the static response, even in the

    presence of damage. Hence, the change of structural properties distant from the actuator

    cannot be sensed through static self-equilibrating load. Hence, the use of smart actuator

    for SHM in static domain is limited to the proximity of actuator only.

    1.2.3.2 Modal domain

    Since modal parameters depend on the material property and geometry, the change in

    natural frequencies, mode shape curvature etc. can be used to locate the damage in

    structures without the knowledge of excitation force, when linear analysis is adequate.

    The amount of the literature pertaining to the various methods for SHM based on modal

    domain is quite large [58, 66, 177, 197, 197, 221, 242, 290, 342, 378, 379]. New and

  • 12 Chapter 1. Introduction

    sophisticated strategies for damage identification using modal parameters is studied ex-

    tensively (e.g. [Ratcliffe, [320]; Lam et al., [208]; Ratcliffe and Bagaria, [321]; Ratcliffe

    [322]; Chinchalkar, [77]). Lakshminarayana and Jebaraj, [206] used the first four bending

    and torsional modes and corresponding changes in natural frequencies to estimate the lo-

    cation of a crack in a beam. It is reported that if the crack is located at the peak/trough

    positions of the strain mode shapes, then percentage change in frequency would be higher

    for corresponding modes. It is also found that if the crack is located at the nodal points of

    the strain mode shapes, then the percentage change in frequency values would be lower for

    corresponding modes. Uhl [376] presented different approaches for identification of modal

    parameters for model-based SHM. Khoo et al. [182] presented modal analysis techniques

    for locating damage in a wooden wall structure. Ching and Beck [78] used modal identifi-

    cation for probabilistic SHM. Verboven et al. [378] applied total least-squares algorithms

    for the estimation of modal parameters in the frequency-domain. Caccese et al. [58] stud-

    ied the detection of bolt load loss in hybrid composite/metal bolted connections using

    low frequency modal analysis. Sodano et al. [342] used macro-fiber composites sensor to

    find modal parameters for SHM of an inflatable structure. Chan et al. [66] updated finite

    element model of a large suspension steel bridge using modal characteristics for SHM of

    the bridge. Laser vibrometer, designed for modal analysis was used for crack detection in

    metallic structures by Leong et al. [221].

    The presence of delamination changes the structural dynamic characteristics and

    can be traced in natural frequencies, mode shapes, phase, dynamic strain and stress

    wave patterns etc. Significant research has been reported on the effect of delamination

    on natural frequencies and mode shapes and strategies have been developed to identify

    location of delamination using changes in these modal parameters (Tracy and Pardoen,

    [371]; Gadelrab, [127]; Schulz at al., [338]; Zou et al., [430]; Chinchalkar, [77]). Tracy and

    Pardoen, [371] found that if the delamination is in a region of mode shape where the shear

    force is very high, there will be considerable degradation in natural frequency, which is

    otherwise not significant. Hence, by studying the mode shapes and the corresponding

    natural frequencies, estimation on the location of delamination can be made.

    Resonant Frequencies / Natural Frequencies: The resonant frequencies are defined

    as the frequencies at which the magnitude of the frequency response at a measured de-

    grees of freedom approaches infinity, which is also called as natural frequency. Adams,

    et al. [4] illustrated a method to detect damage from changes in resonant frequencies.

    Wang and Zhang [389] estimate the sensitivity of modal frequencies to changes in the

  • 1.2. Background: Structural Health Monitoring 13

    structural stiffness parameters. Zak et al. [420] examined the changes in resonant fre-

    quencies produced by closing delamination in a composite plate. In particular, the effects

    of delamination length and position on changes in resonant frequencies were investigated.

    Williams and Messina [396] formulate a correlation coefficient that compares changes in a

    structures resonant frequencies with predictions based on a frequency-sensitivity model

    derived from a finite element model. Hearn and Testa [152] developed a damage detection

    method from ratio of changes in natural frequency for various modes.

    Antiresonance frequencies: The antiresonance frequencies are defined as the frequen-

    cies at which the magnitude of the frequency response at measured degrees of freedom

    approaches zero [310]. To calculate antiresonance frequencies of a dynamic system, He

    and Li [151] developed an accurate and efficient method for undamped systems. The rea-

    sons for looking to the antiresonance frequencies are that these antiresonance frequencies

    can be easily and accurately measured in a similar way as for the natural frequencies.

    Furthermore, a system can have much greater number of antiresonance frequencies than

    natural frequencies because every different FRF between an actuator and a sensor con-

    tains another set of antiresonance frequencies. Williams and Messina [396] considered

    anti-resonance frequencies for their damage detection technique. Lallement and Cogan

    [207] introduced the concept of using antiresonance frequencies to update FE models.

    Mottershead [275] showed that the antiresonance sensitivities to structural parameters

    can be expressed as a linear combination of natural frequency and mode shape sensitivi-

    ties, and furthermore that the dominating contributors to the antiresonance sensitivities

    are the sensitivities of the nearest frequencies and corresponding mode shapes. It is con-

    cluded that the antiresonance frequencies can be a preferred alternative to mode shape

    data.

    Mode Shapes: Doebling and Farrar [99] examine changes in the frequencies and

    mode shapes of a bridge as a function of damage. This study focuses on estimating the

    statistics of the modal parameters using Monte Carlo procedures to determine if damage

    has produced a statistically significant change in the mode shapes. Stanbridge, et al. [343]

    also use mode shape changes to detect saw-cut and fatigue crack damage in flat plates.

    They also discuss methods of extracting those mode shapes using laser-based vibrometers.

    Another application of SHM using changes in mode shapes can be found in (Ahmadian

    et al. [13]). West [393] used mode shape information (Modal Assurance Criteria) for the

    location of structural damage. Ettouney