Upload
debiprasadghosh
View
455
Download
14
Embed Size (px)
DESCRIPTION
Structural Health Monitoring of Composite Structures using Magnetostrictive Sensors and Actuators.
Citation preview
Structural Health Monitoring ofComposite Structures using
Magnetostrictive Sensors and Actuators.
A ThesisSubmitted for the Degree ofDoctor of Philosophyin the Faculty of Engineering
ByDebiprasad Ghosh
Department of Aerospace EngineeringIndian Institute of Science
Bangalore - 560 012India
July 2006
Declaration
I declare that the thesis entitled Structural Health Monitoring of Composite
Structures Using Magnetostrictive Sensors and Actuators submitted by me for
the degree of Doctor of Philosophy in the Faculty of Engineering of Indian Institute of
Science, Bangalore did not form the subject matter of any other thesis submitted by me
for any outside degree, and the original work done by me and incorporated in this thesis
is entirely done at the Indian Institute of Science, Bangalore.
Bangalore
July 2006
Debiprasad Ghosh
Dedicated to
My Extended Family Members
and
My Teachers
Acknowledgements
I express my deep sense of gratitude and appreciation to Prof. S. Gopalakrishnan for
his excellent supervision, active participation, sustained interest and critical suggestions,
without which the thesis would not have come into its present shape. He gave me the
highest freedom that any advisor can allow for his student. He has always been very kind
and encouraging and his door was always open to me.
I am grateful to Prof. A. V. Krishna Murti and Dr. M. Kumar, for giving me the
opportunity to work with them and many of their valuable suggestions.
It is a great honour to have the opportunity to express my profound gratitude to Prof.
B. Dattaguru and Prof. T.S. Ramamurthy for the encouragement they offered to me
throughout my stay in the Department.
I thank Prof. B.N. Raghunandan, Chairman, Department of Aerospace Engineering, for
providing the department facilities and solving other official issues. I am also thankful
to all the scientific and administrative staff of the department throughout my study and
research work.
I thank Prof. N. Balakrishnan and Prof. S.M. Rao, former Chairman, SERC, for providing
all the computational facilities. I also thank all the present and former staff of SERC, for
their numerous help.
I am grateful to Prof. Manohar, Prof. Chandrakishan, Department of Civil Enginnering,
IISc, for their excellent teaching in the course of structural dynamics and finite element
analysis.
I thank Prof. Basudeb Datta, Department of Mathematics, IISc, for lending me the book
Nonlinear electromechanical effects and applications.
I thank my colleagues Dr. Joydeban, Dr. Krishna Lok Singh, Dr. K.V.N. Gopal, Dr.
Debiprosad Roy Mahapatra, Adris Bisi, Dr. Abir Chakraborty, Mira Mitra, Gudla, Power,
Guru, Promad, Niranjan, Murugan and Narashima for their numerous help throughout my
research work. I am thankful to my colleagues Sivaganyam for his valuable contributions
i
and ideas while working together on numerous research problems.
I am grateful to the families of Prof. Aloknath Chakraborty, Prof. Chandra and Prof.
Phoolan Prasad for their kind help at my off-campus staying.
I am grateful to Debiprasad Panda, Abhijit Chakraborty (C), Sauvikda, Abhijit Das
(barda), Subhas Pal of North Bengal University, Argha Nandi of Jadavpure Univer-
sity, Nandan Pakhira, Abhijit Chaudhuri (sonu), Abhijit Sarkar (galu), Alakesh (bhuto),
Amitabha, Bikash dey, Goutam (kanu), Nilanjan, Subhra, Suchi, Himadri Nandan Bar,
Joysurya (chhana), Sabita, Pinaki Biswas, Priyanko Ghosh, Rajesh Murarka, Saikat
(mama), Samit Baxi, Sarmistha, Sandipan (Mota), Saugata chakraborty, Bhat mama,
Santanu Biswas, Debashish Sarkar, Sayan Gupta, Sunetra Sarkar, Shyama, Siladitya Pal,
Sitikantha Roy, Sonjoy Das (soda), Dipankar, Santanu, Pallav, Luna, Kaushik (bachcha),
Suppriyo, Rajib (pagla), Sovan (bachcha), Surajit Midya, Subhankar, Subimal Ghosh,
Ayas, Rangeet, Ansuman, Sagarika, Tapas, Dipanyita, Pankaj, Tripti, Arnab and Ripa
who made my stay in the campus most memorable one.
Last but not the least I would like to express deep respect for my parents, parents-in-law,
my wife, my daughter and the other family members for their endearing support during
my tenure in IISc.
SYNOPSIS
Structural Health Monitoring of Composite
Structures Using Magnetostrictive Sensors and
Actuators.
Ph.D Thesis
Debiprasad Ghosh
S.R. No. 115199406
Department of Aerospace Engineering
Indian Institute of Science
Bangalore - 560012, INDIA
Fiber reinforced composite materials are widely used in aerospace, mechanical, civil and
other industries because of their high strength-to-weight and stiffness-to-weight ratios.
However, composite structures are highly prone to impact damage. Possible types of
defect or damage in composite include matrix cracking, fiber breakage, and delamination
between plies. In addition, delamination in a laminated composite is usually invisible. It
is very difficult to detect it while the component is in service and this will eventually lead
to catastrophic failure of the structure. Such damages may be caused by dropped tools
and ground handling equipments. Damage in a composite structure normally starts as a
tiny speckle and gradually grows with the increase in load to some degree. However, when
such damage reaches a threshold level, serious accident can occur. Hence, it is important
to have up-to-date information on the integrity of the structure to ensure the safety and
reliability of composite components, which require frequent inspections to identify and
quantify damage that might have occurred even during manufacturing, transportation or
storage.
How to identify a damage using the obtained information from a damaged compos-
ite structure is one of the most pivotal research objectives. Various forms of structural
damage cause variations in structural mechanical characteristics, and this property is ex-
tensively employed for damage detection. Existing traditional non-destructive inspection
techniques utilize a variety of methods such as acoustic emission, C-scan, thermography,
shearography and Moir interferometry etc. Each of these techniques is limited in accuracy
and applicability. Most of these methods require access to the structure. They also require
a significant amount of equipment and expertise to perform inspection. The inspections
are typically based on a schedule rather than based on the condition of the structure.
Furthermore, the cost associated with these traditional non-destructive techniques can
be rather prohibitive. Therefore, there is a need to develop a cost-effective, in-service,
diagnostic system for monitoring structural integrity in composite structures.
Structural health monitoring techniques based on dynamic response is being used
for several years. Changes in lower natural frequencies and mode shapes with their special
derivatives or stiffness/flexibility calculation from the measured displacement mode shapes
are the most common parameters used in identification of damage. But the sensitivity of
these parameters for incipient damage is not satisfactory. On the other hand, for in service
structural health monitoring, direct use of structural response histories are more suitable.
However, they are very few works reported in the literature on these aspects, especially
for composite structures, where higher order modes are the ones that get normally excited
due to the presence of flaws.
Due to the absence of suitable direct procedure, damage identification from response
histories needs inverse mapping; like artificial neural network. But, the main difficulty in
such mapping using whole response histories is its high dimensionality. Different general
purpose dimension reduction procedures; like principle component analysis or indepen-
dent component analysis are available in the literature. As these dimensionally reduced
spaces may loose the output uniqueness, which is an essential requirement for neural
network mapping, suitable algorithms for extraction of damage signature from these re-
sponse histories are not available. Alternatively, fusion of trained networks for different
partitioning of the damage space or different number of dimension reduction technique,
can overcome this issue efficiently. In addition, coordination of different networks trained
with different partitioning for training and testing samples, training algorithms, initial
conditions, learning and momentum rates, architectures and sequence of training etc., are
some of the factors that improves the mapping efficiency of the networks.
The applications of smart materials have drawn much attention in aerospace, civil,
mechanical and even bioengineering. The emerging field of smart composite structures
offers the promise of truly integrated health and usage monitoring, where a structure can
sense and adapt to their environment, loading conditions and operational requirements,
and materials can self-repair when damaged. The concept of structural health monitoring
using smart materials relies on a network of sensors and actuators integrated with the
structure. This area shows great promise as it will be possible to monitor the structural
condition of a structure, throughout its service lifetime. Integrating intelligence into
the structures using such networks is an interesting field of research in recent years.
Some materials that are being used for this purpose include piezoelectric, magnetostrictive
and fiber-optic sensors. Structural health monitoring using, piezoelectric or fiber-optic
sensors are available in the literature. However, very few works have been reported in the
literature on the use of magnetostrictive materials, especially for composite structures.
Non contact sensing and actuation with high coupling factor, along with other prop-
erties such as large bandwidth and less voltage requirement, make magnetostrictive ma-
terials increasingly popular as potential candidates for sensors and actuators in structural
health monitoring. Constitutive relationships of magnetostrictive material are represented
through two equations, one for actuation and other for sensing, both of which are coupled
through magneto-mechanical coefficient. In existing finite element formulation, both the
equations are decoupled assuming magnetic field as proportional to the applied current.
This assumption neglects the stiffness contribution coming from the coupling between
mechanical and magnetic domains, which can cause the response to deviate from the time
response. In addition, due to different fabrication and curing difficulties, the actual prop-
erties of this material such as magneto-mechanical coupling coefficient or elastic modulus,
may differ from results measured at laboratory conditions. Hence, identification of the
material properties of these embedded sensor and actuator are essential at their in-situ
condition.
Although, finite element method still remains most versatile, accurate and generally
applicable technique for numerical analysis, the method is computationally expensive for
wave propagation analysis of large structures. This is because for accurate prediction, the
finite element size should be of the order of the wavelength, which is very small due to high
frequency loading. Even in health monitoring studies, when the flaw sizes are very small
(of the order of few hundred microns), only higher order modes will get affected. This
essentially leads to wave propagation problem. The requirement of cost-effective compu-
tation of wave propagation brings us to the necessity of spectral finite element method,
which is suitable for the study of wave propagation problems. By virtue of its domain
transfer formulation, it bypasses the large system size of finite element method. Further,
inverse problem such as force identification problem can be performed most conveniently
and efficiently, compared to any other existing methods. In addition, spectral element
approach helps us to perform force identification directly from the response histories mea-
sured in the sensor. The spectral finite element is used widely for both elementary and
higher order one or two dimensional waveguides. Higher order waveguides, normally gives
a behavior, where a damping mode (evanescent) will start propagating beyond a certain
frequency called the cut-off frequency. Hence, when the loading frequencies are much be-
yond their corresponding cut-off frequencies, higher order modes start propagating along
the structure and should be considered in the analysis of wave propagations.
Based on these considerations, three main goals are identified to be pursued in this
thesis. The first is to develop the constitutive relationship for magnetostrictive sensor
and actuator suitable for structural analysis. The second is the development of differ-
ent numerical tools for the modelling the damages. The third is the application of these
developed elements towards solving inverse problems such as, material property identifica-
tion, impact force identification, detection and identification of delamination in composite
structure.
The thesis consists of four parts spread over six chapters. In the first part, linear,
nonlinear, coupled and uncoupled constitutive relationships of magnetostrictive materials
are studied and the elastic modulus and magnetostrictive constant are evaluated from
the experimental results reported in the literature. In uncoupled model, magnetic field
for actuator is considered as coil constant times coil current. The coupled model is
studied without assuming any explicit direct relationship with magnetic field. In linear
coupled model, the elastic modulus, the permeability and magnetostrictive coupling are
assumed as constant. In nonlinear-coupled model, the nonlinearity is decoupled and solved
separately for the magnetic domain and mechanical domain using two nonlinear curves,
namely the stress vs. strain curve and magnetic flux density vs. magnetic field curve.
This is done by two different methods. In the first, the magnetic flux density is computed
iteratively, while in the second, artificial neural network is used, where a trained network
gives the necessary strain and magnetic flux density for a given magnetic field and stress
level.
In the second part, different finite element formulations for composite structures
with embedded magnetostrictive patches, which can act both as sensors and actuators,
is studied. Both mechanical and magnetic degrees of freedoms are considered in the
formulation. One, two and three-dimensional finite element formulations for both coupled
and uncoupled analysis is developed. These developed elements are then used to identify
the errors in the overall response of the structure due to uncoupled assumption of the
magnetostrictive patches and shown that this error is comparable with the sensitivity
of the response due to different damage scenarios. These studies clearly bring out the
requirement of coupled analysis for structural health monitoring when magnetostrictive
sensor and actuator are used.
For the specific cases of beam elements, super convergent finite element formulation
for composite beam with embedded magnetostrictive patches is introduced for their spe-
cific advantages in having superior convergence and in addition, these elements are free
from shear locking. A refined 2-node beam element is derived based on classical and first
order shear deformation theory for axial-flexural-shear coupled deformation in asymmet-
rically stacked laminated composite beams with magnetostrictive patches. The element
has an exact shape function matrix, which is derived by exactly solving the static part
of the governing equations of motion, where a general ply stacking is considered. This
makes the element super convergent for static analysis. The formulated consistent mass
matrix, however, is approximate. Since the stiffness is exactly represented, the formulated
element predicts natural frequency to greater level of accuracy with smaller discretiza-
tion compared to other conventional finite elements. Finally, these elements are used for
material property identification in conjunction with artificial neural network.
In the third part, frequency domain analysis is performed using spectrally formu-
lated beam elements. The formulated elements consider deformation due to both shear
and lateral contraction, and numerical experiments are performed to highlight the higher
order effects, especially at high frequencies. Spectral element is developed for modelling
wave propagation in composite laminate in the presence of magnetostrictive patches. The
element, by virtue of its frequency domain formulation, can analyze very large domain
with nominal cost of computation and is suitable for studying wave propagation through
composite materials. Further more, identification of impact force is performed form the
magnetostrictive sensor response histories using these spectral elements.
In the last part, different numerical examples for structural health monitoring are
directed towards studying the responses due to the presence of the delamination in the
structure; and the identification of the delamination from these responses using artificial
neural network. Neural network is applied to get structural damage status from the
finite element response using its mapping feature, which requires output uniqueness. To
overcome the loss of output uniqueness due to the dimension reduction, damage space
is divided into different overlapped zones and then different networks are trained for
these zones. Committee machine is used to coordinate among these networks. Next, a
five-stage hierarchy of networks is used to consider partitioning of damage space, where
different dimension reduction algorithms and different partitioning between training and
testing samples are used for better mapping for the identification procedure. The results
of delamination detection for composite laminate show that the method developed in this
thesis can be applied to structural damage detection and health monitoring for various
industrial structures.
This thesis collectively addresses all aspects pertaining to the solution of inverse
problem and specially the health monitoring of composite structures using magnetostric-
tive sensor and actuator. In addition, the thesis discusses the necessity of higher order
theory in the high frequency analysis of wave propagation. The thesis ends with brief sum-
mary of the tasks accomplished, significant contribution made to the literature and the
future applications where the proposed methods addressed in this thesis can be applied.
List of Publications
Journal papers
1. Ghosh D. P. and Gopalakrishnan S.; Role of Coupling in constitutive relationships
of magnetostrictive material. Computers, Materials & Continua, Vol.-1, No. 3, pp.
213-228
2. Ghosh D. P. and Gopalakrishnan S.; Coupled analysis of composite laminate with
embedded magnetostrictive patches. Smart Materials and Structures 14 (2005)
1462-1473.
3. Ghosh D. P. and Gopalakrishnan S.; Super convergent finite element analysis of
composite beam with embedded magnetostrictive patches. Composite Structures
[in press].
4. Ghosh D. P. and Gopalakrishnan S.; Spectral finite element analysis of composite
beam with embedded magnetostrictive patches considering arbitrary order of shear
deformation and arbitrary order of poisson contraction. will be communicated
Conference papers
1. Ghosh D. P. and Gopalakrishnan S.; Structural health monitoring in a composite
beam using magnetostrictive material through a new FE formulation. In Proceed-
ings of SPIE vol. 5062 Smart Materials, Structures and Systems, edited by San-
geneni Mohan, B. Dattaguru, S. Gopalakrishnan, (SPIE, Bellingham, WA, 2003)
and page number 704-711. ; Dec12-14, 2002, Indian Institute of Science, Banga-
lore, India.
2. Ghosh D. P. and Gopalakrishnan S.; Time Domain Structural Health Monitoring
for Composite Laminate Using Magnetostrictive Material with ANN Modeling for
ix
Nonlinear Actuation Properties. Proceedings of INCCOM-2 & XII NASAS Sec-
ond ISAMPE national conference on composites and twelfth national seminar on
aerospace structures Sep 05-06, 2003, Bangalore, Karnataka, India
3. Ghosh D. P. and Gopalakrishnan S.; Identification of delamination size and location
of composite laminate from time domain data of magnetostrictive sensor and actu-
ator using artificial neural network. Proceeding of the SEC 2003, December 12-14,
structural engineering convention an international meet.
4. Ghosh D. P. and Gopalakrishnan S.; Time domain Structural Health Monitoring
with magnetostrictive patches using five-stage hierarchical neural network. Pro-
ceeding of the ICASI-2004, July 14-17,International Conference on Advances in
Structural Integrity.
5. Chakraborty A.; Ghosh D. P. and Gopalakrishnan S.; Damage Modelling And De-
tection Using Spectral Plate Element, International Congress on Computational
Mechanics and Simulation (ICCSM-2004). 9-12 December, 2004 at Indian Institute
of Technology Kanpur.
Contents
Acknowledgements i
SYNOPSIS iii
List of Publications ix
List of Tables xix
List of Figures xxi
1 Introduction 1
1.1 Motivation and Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Background: Structural Health Monitoring . . . . . . . . . . . . . . . . . . 2
1.2.1 Application Areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.1 Aerospace Application . . . . . . . . . . . . . . . . . . . . 4
1.2.1.2 Wind Turbine Blade Application . . . . . . . . . . . . . . 4
1.2.1.3 Bridge Structures . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.1.4 Under Ground Structure . . . . . . . . . . . . . . . . . . . 5
1.2.1.5 Concrete Structure . . . . . . . . . . . . . . . . . . . . . . 5
1.2.1.6 Composite Structure . . . . . . . . . . . . . . . . . . . . . 6
1.2.2 Sensors and Actuators . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2.1 Piezoelectric Material . . . . . . . . . . . . . . . . . . . . 7
1.2.2.2 Optical Fiber . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2.2.3 Vibrometer . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2.4 Magnetostrictive Material . . . . . . . . . . . . . . . . . . 8
1.2.2.5 Nano sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.2.2.6 Comparisons of different sensors . . . . . . . . . . . . . . . 9
xi
xii Contents
1.2.3 Solution Domain . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.3.1 Static Domain . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.3.2 Modal domain . . . . . . . . . . . . . . . . . . . . . . . . 11
1.2.3.3 Frequency Domain . . . . . . . . . . . . . . . . . . . . . . 16
1.2.3.4 Time-Frequency Domain . . . . . . . . . . . . . . . . . . . 17
1.2.3.5 Impedance Domain . . . . . . . . . . . . . . . . . . . . . . 18
1.2.3.6 Time Domain . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.2.4 Levels of SHM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.2.4.1 Unsupervised SHM . . . . . . . . . . . . . . . . . . . . . . 19
1.2.4.2 Supervised SHM . . . . . . . . . . . . . . . . . . . . . . . 20
1.2.5 Damage Modelling in Composite Laminate . . . . . . . . . . . . . . 21
1.2.5.1 Matrix cracking . . . . . . . . . . . . . . . . . . . . . . . . 21
1.2.5.2 Techniques for Modelling of Delamination . . . . . . . . . 23
1.2.5.3 Multiple Delaminations . . . . . . . . . . . . . . . . . . . 25
1.2.6 Effective SHM Methodology . . . . . . . . . . . . . . . . . . . . . . 26
1.3 Background: Magnetostrictive Materials . . . . . . . . . . . . . . . . . . . 26
1.3.1 Initial History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.3.2 Rare Earth Material Era . . . . . . . . . . . . . . . . . . . . . . . . 28
1.3.2.1 Giant Magnetostrictive Materials . . . . . . . . . . . . . . 28
1.3.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
1.3.3.1 Thin Film and MEMS . . . . . . . . . . . . . . . . . . . . 29
1.3.3.2 Thick Film, Magnetostrictive Particle Composite . . . . . 30
1.3.4 Structural Applications . . . . . . . . . . . . . . . . . . . . . . . . . 30
1.3.4.1 Vibration and Noise Suppression . . . . . . . . . . . . . . 30
1.4 Artificial Neural Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1.4.1 The Biological Inspiration . . . . . . . . . . . . . . . . . . . . . . . 32
1.4.2 The Basic Artificial Model . . . . . . . . . . . . . . . . . . . . . . . 32
1.4.3 Historical Background . . . . . . . . . . . . . . . . . . . . . . . . . 33
1.4.4 Neural Network Types . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.4.4.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
1.4.4.2 Connection Type . . . . . . . . . . . . . . . . . . . . . . . 34
1.4.4.3 Learning Methods . . . . . . . . . . . . . . . . . . . . . . 34
1.4.4.4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . 35
1.4.5 Multi Layer Perceptrons (MLP) . . . . . . . . . . . . . . . . . . . . 35
Contents xiii
1.4.5.1 Transfer / Activation Function . . . . . . . . . . . . . . . 36
1.4.6 The Back-propagation Algorithm . . . . . . . . . . . . . . . . . . . 37
1.4.6.1 Training of BP ANN . . . . . . . . . . . . . . . . . . . . . 37
1.4.6.2 Sequential Mode . . . . . . . . . . . . . . . . . . . . . . . 39
1.4.6.3 Batch Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.4.6.4 Validation of Trained Network . . . . . . . . . . . . . . . . 39
1.4.6.5 Execution of Trained Network . . . . . . . . . . . . . . . . 40
1.4.7 Applications for Neural Networks . . . . . . . . . . . . . . . . . . . 40
1.5 Objectives and Organization of the Thesis . . . . . . . . . . . . . . . . . . 41
2 Constitutive relationship of Magnetostrictive Materials 43
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.1.1.1 Coupling between Actuation and Sensing Equations . . . . 44
2.1.1.2 Nonlinearity of Magnetostrictive Materials . . . . . . . . . 45
2.1.1.3 Hysteresis of Magnetostrictive Materials . . . . . . . . . . 46
2.2 Uncoupled Constitutive Model . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.2.1 Linear Uncoupled Model . . . . . . . . . . . . . . . . . . . . . . . . 50
2.2.1.1 Actuator Design - Some Issues . . . . . . . . . . . . . . . 52
2.2.1.2 Linearity . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.2.1.3 Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.2.2 Polynomial Approach . . . . . . . . . . . . . . . . . . . . . . . . . . 54
2.2.3 ANN Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
2.2.3.1 Network Architecture . . . . . . . . . . . . . . . . . . . . 55
2.2.3.2 Study on Number of Nodes in Hidden Layer . . . . . . . . 55
2.2.3.3 Study on Learning Rate . . . . . . . . . . . . . . . . . . . 58
2.2.3.4 Sequential Training Mode . . . . . . . . . . . . . . . . . . 58
2.2.3.5 Training by Batch Mode . . . . . . . . . . . . . . . . . . . 59
2.2.3.6 Momentum Effect . . . . . . . . . . . . . . . . . . . . . . 59
2.2.3.7 Selected Network . . . . . . . . . . . . . . . . . . . . . . . 59
2.2.4 Comparative Study with Polynomial Representation . . . . . . . . . 63
2.3 Coupled Constitutive Model . . . . . . . . . . . . . . . . . . . . . . . . . . 65
2.3.1 Linear Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
2.3.2 Nonlinear Coupled Model . . . . . . . . . . . . . . . . . . . . . . . 74
xiv Contents
2.3.3 ANN Model. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
2.3.4 Comparison between Different Coupled Models. . . . . . . . . . . . 83
2.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
3 FEM with Magnetostrictive Actuators and Sensors 87
3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.2 3D Finite Element Formulation . . . . . . . . . . . . . . . . . . . . . . . . 88
3.2.1 Uncoupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
3.2.2 Coupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
3.3 Computation of Sensor Open Circuit Voltage . . . . . . . . . . . . . . . . . 92
3.3.1 Uncoupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.3.2 Coupled Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.4 Numerical Experiments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.4.1 Axial Deformation in a Magnetostrictive Rod . . . . . . . . . . . . 94
3.4.1.1 Uncoupled Analysis . . . . . . . . . . . . . . . . . . . . . 96
3.4.1.2 Coupled Analysis . . . . . . . . . . . . . . . . . . . . . . . 97
3.4.1.3 Degraded Composite Rod with Magnetostrictive Sensor/Actuator100
3.4.2 Finite Element Formulation for a Beam . . . . . . . . . . . . . . . . 100
3.4.2.1 Composite Beam with Magnetostrictive Bimorph . . . . . 104
3.4.2.2 Static Analysis . . . . . . . . . . . . . . . . . . . . . . . . 105
3.4.2.3 Frequency Response Analysis of a Healthy and Delami-
nated Beam . . . . . . . . . . . . . . . . . . . . . . . . . . 106
3.4.2.4 Time Domain Analysis . . . . . . . . . . . . . . . . . . . . 108
3.4.3 Finite Element Formulation of a Plate . . . . . . . . . . . . . . . . 111
3.4.3.1 Composite Plate with Magnetostrictive Sensor and Actuator116
3.4.4 Finite Element Formulation of 2D Plane Strain Elements . . . . . . 116
3.4.4.1 Composite Beam with Different Types of Failure . . . . . 118
3.5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
4 Superconvergent Beam Element with Magnetostrictive Patches 122
4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
4.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
4.2 Super-Convergent Finite Element Formulations. . . . . . . . . . . . . . . . 124
4.2.1 FE Formulation for Euler-Bernoulli Beam. . . . . . . . . . . . . . . 124
Contents xv
4.2.1.1 Uncoupled Formulation . . . . . . . . . . . . . . . . . . . 126
4.2.1.2 Coupled Formulation . . . . . . . . . . . . . . . . . . . . . 129
4.2.2 FE Formulation for First Order Shear Deformable (Timoshenko)
Beam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
4.2.2.1 Uncoupled Formulation . . . . . . . . . . . . . . . . . . . 131
4.2.2.2 Coupled Formulation . . . . . . . . . . . . . . . . . . . . . 132
4.3 Numerical Experiments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
4.3.1 Static Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
4.3.1.1 Euler-Bernoulli Beam . . . . . . . . . . . . . . . . . . . . 136
4.3.1.2 Timoshenko Beam . . . . . . . . . . . . . . . . . . . . . . 138
4.3.1.3 Single Element Performance for Static Analysis . . . . . . 139
4.3.2 Free Vibration Analysis. . . . . . . . . . . . . . . . . . . . . . . . . 141
4.3.2.1 Single Element Analysis. . . . . . . . . . . . . . . . . . . . 141
4.3.3 Super convergence Study. . . . . . . . . . . . . . . . . . . . . . . . 142
4.3.3.1 Free Vibration Analysis. . . . . . . . . . . . . . . . . . . . 142
4.3.3.2 Time History Analysis. . . . . . . . . . . . . . . . . . . . . 146
4.3.4 Material Property Identification . . . . . . . . . . . . . . . . . . . . 149
4.3.4.1 Elastic Modulus Identification . . . . . . . . . . . . . . . . 150
4.3.4.2 Magnetomechanical Coefficient Identification . . . . . . . 150
4.3.4.3 Material Properties Identification using ANN . . . . . . . 152
4.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
5 Spectral FE Analysis with Magnetostrictive Patches 162
5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
5.1.1 Existing Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
5.2 FE Formulation of an nth Order Shear Deformable Beam with nth Order
Poissons Contraction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
5.2.1 Conventional FE Matrices . . . . . . . . . . . . . . . . . . . . . . . 173
5.3 Spectral Finite Element Formulation of Beam . . . . . . . . . . . . . . . . 173
5.3.1 Closed Form Solution for Cut-off Frequencies . . . . . . . . . . . . . 175
5.3.2 Finite Length Element . . . . . . . . . . . . . . . . . . . . . . . . . 176
5.3.3 Semi-Infinite or Throw-Off Element . . . . . . . . . . . . . . . . . . 177
5.3.4 Effect of the Temperature Field . . . . . . . . . . . . . . . . . . . . 178
5.3.5 Effect of the Actuation Current . . . . . . . . . . . . . . . . . . . . 179
xvi Contents
5.3.6 Solution in the Frequency Domain . . . . . . . . . . . . . . . . . . . 179
5.3.6.1 Strain Computation . . . . . . . . . . . . . . . . . . . . . 179
5.3.6.2 Magnetic Field Calculation. . . . . . . . . . . . . . . . . . 180
5.3.6.3 Stress and Magnetic Flux Density Calculation. . . . . . . 181
5.3.6.4 Computation of Sensor Open Circuit Voltage. . . . . . . . 181
5.3.6.5 Time Derivatives of any Variable. . . . . . . . . . . . . . . 181
5.4 Numerical Results and Discussion . . . . . . . . . . . . . . . . . . . . . . . 182
5.4.1 Free Vibration and Wave Response Analysis . . . . . . . . . . . . . 182
5.4.1.1 Free Vibration Study . . . . . . . . . . . . . . . . . . . . . 184
5.4.1.2 Cut-Off Frequencies of Beam. . . . . . . . . . . . . . . . . 184
5.4.1.3 The Spectrum and Dispersion Relation . . . . . . . . . . . 188
5.4.1.4 Response to a Modulated Pulse . . . . . . . . . . . . . . . 196
5.4.1.5 Response to a Broad-band Pulse . . . . . . . . . . . . . . 203
5.4.2 Force Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
5.5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
6 Forward SHM for Delamination 213
6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
6.2 Delamination Modelling in Composite Laminate . . . . . . . . . . . . . . . 214
6.3 Numerical Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
6.3.1 Tip Response Due to Tip Load . . . . . . . . . . . . . . . . . . . . 219
6.3.1.1 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 219
6.3.1.2 Varying Size . . . . . . . . . . . . . . . . . . . . . . . . . 222
6.3.1.3 Symmetric Delaminations . . . . . . . . . . . . . . . . . . 222
6.3.1.4 Multiple Delaminations . . . . . . . . . . . . . . . . . . . 227
6.3.2 Sensor Response for a Tip Load . . . . . . . . . . . . . . . . . . . . 227
6.3.2.1 Varying Size and Layer . . . . . . . . . . . . . . . . . . . . 230
6.3.2.2 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 230
6.3.2.3 Multiple Delaminations . . . . . . . . . . . . . . . . . . . 234
6.3.3 Tip Response for Actuation . . . . . . . . . . . . . . . . . . . . . . 234
6.3.3.1 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 234
6.3.3.2 Varying Size . . . . . . . . . . . . . . . . . . . . . . . . . 238
6.3.4 Sensor Response for Actuation . . . . . . . . . . . . . . . . . . . . . 240
6.3.4.1 Varying Location . . . . . . . . . . . . . . . . . . . . . . . 240
Contents xvii
6.3.4.2 Varying Size and Layer . . . . . . . . . . . . . . . . . . . . 242
6.3.5 SHM of a Portal Frame . . . . . . . . . . . . . . . . . . . . . . . . . 244
6.3.5.1 Thin Portal Frame . . . . . . . . . . . . . . . . . . . . . . 245
6.3.5.2 Thick Portal Frame . . . . . . . . . . . . . . . . . . . . . 248
6.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253
7 Structural Health Monitoring: Inverse Problem 255
7.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255
7.2 SHM using Single ANN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
7.2.1 Difficulties in Single ANN . . . . . . . . . . . . . . . . . . . . . . . 259
7.3 Committee Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
7.3.1 Numerical Experiment using Committee Machine . . . . . . . . . . 263
7.3.2 Information Loss due to Dimension Reduction . . . . . . . . . . . . 267
7.4 Hierarchical Neural Network (HNN) . . . . . . . . . . . . . . . . . . . . . . 268
7.4.1 Five Stage HNN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
7.4.1.1 Neural Networks . . . . . . . . . . . . . . . . . . . . . . . 268
7.4.1.2 Ensemble Network . . . . . . . . . . . . . . . . . . . . . . 268
7.4.1.3 Validation Network . . . . . . . . . . . . . . . . . . . . . . 269
7.4.1.4 Expert in HNN . . . . . . . . . . . . . . . . . . . . . . . . 270
7.4.1.5 Committee Machine in HNN . . . . . . . . . . . . . . . . 271
7.4.2 Training Phase of HNN . . . . . . . . . . . . . . . . . . . . . . . . . 271
7.4.2.1 Training of ANN . . . . . . . . . . . . . . . . . . . . . . . 271
7.4.2.2 Training of Ensembler Network . . . . . . . . . . . . . . . 272
7.4.3 Testing Phase of HNN . . . . . . . . . . . . . . . . . . . . . . . . . 273
7.4.3.1 Testing of ANN . . . . . . . . . . . . . . . . . . . . . . . . 273
7.4.3.2 Testing of Ensembler Network . . . . . . . . . . . . . . . . 273
7.4.3.3 Testing of Validation Network . . . . . . . . . . . . . . . . 273
7.4.4 Execution Phase of HNN . . . . . . . . . . . . . . . . . . . . . . . . 274
7.4.4.1 Execution of ANN . . . . . . . . . . . . . . . . . . . . . . 274
7.4.4.2 Execution of Ensembler Network . . . . . . . . . . . . . . 274
7.4.4.3 Execution of Validation Network . . . . . . . . . . . . . . 274
7.4.4.4 Execution of Expert Network . . . . . . . . . . . . . . . . 275
7.4.4.5 Active Expert Network . . . . . . . . . . . . . . . . . . . . 275
7.4.5 Numerical Study of Five Stage Hierarchical ANN . . . . . . . . . . 276
xviii Contents
7.5 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277
8 Summary and Future Scope of Research 278
8.1 Contribution of the Thesis . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
8.1.1 Limitation of the Approach . . . . . . . . . . . . . . . . . . . . . . 282
8.2 Future Scope of Research . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
Appendices 284
A Euler-Bernoulli Beam 285
B Timoshenko Beam 288
C Higher Order Theories 292
References 301
List of Tables
1.1 Comparison of different smart materials for SHM application. . . . . . . . 10
2.1 Constants 0 through 4 for different prestress levels [192]. . . . . . . . . . 54
2.2 Connection between input layer and hidden layer. . . . . . . . . . . . . . . 63
2.3 Connection between hidden layer and output layer. . . . . . . . . . . . . . 63
2.4 Coefficients for sixth order polynomial. . . . . . . . . . . . . . . . . . . . . 78
2.5 Connection between input layer and hidden layer. . . . . . . . . . . . . . . 83
2.6 Connection between hidden layer and output layer. . . . . . . . . . . . . . 85
3.1 Vertical Displacement of Cantilever Tip . . . . . . . . . . . . . . . . . . . . 105
4.1 Tip Deflection (mm) for Static Tip Load of 1 kN . . . . . . . . . . . . . . 140
4.2 Tip Deflection (mm) for Static Tip Load of 1 kN . . . . . . . . . . . . . . 140
4.3 Tip Deflection (mm) for Actuation Current . . . . . . . . . . . . . . . . . . 141
4.4 First Three Natural Frequencies (Hz) . . . . . . . . . . . . . . . . . . . . . 142
4.5 First Three Natural Frequencies (Hz) . . . . . . . . . . . . . . . . . . . . 142
4.6 First peak amplitude of training samples (mili-volt) . . . . . . . . . . . . . 154
4.7 Middle peak amplitude of training samples (mili-volt) . . . . . . . . . . . . 154
4.8 Middle peak location of training samples (micro-second) . . . . . . . . . . 154
4.9 Last peak amplitude of training samples (mili-volt) . . . . . . . . . . . . . 155
4.10 Last peak location of training samples (micro-second) . . . . . . . . . . . . 155
4.11 First peak amplitude of validation samples (mili-volt) . . . . . . . . . . . . 157
4.12 Middle peak amplitude of validation samples (mili-volt) . . . . . . . . . . . 157
4.13 Middle peak location of validation samples (micro-second) . . . . . . . . . 157
4.14 Last peak amplitude of validation samples (mili-volt) . . . . . . . . . . . . 160
4.15 Last peak location of validation samples (micro-second) . . . . . . . . . . . 160
xix
xx List of Tables
5.1 First 10 natural frequencies for 010 and 05/905 layup using 2D FEM . . . . 182
5.2 Propagation of modulated pulse with Un = 1,Wn = 0 beam assumption. . 199
5.3 Propagation of modulated pulse with Un = 2,Wn = 0 beam assumption. . 199
5.4 Propagation of modulated pulse with Un = 4,Wn = 3 beam assumption. . 201
6.1 Locations of different sensors and actuator . . . . . . . . . . . . . . . . . . 244
7.1 Performance of Committee Machine. . . . . . . . . . . . . . . . . . . . . . 263
8.1 Comparison with existing state-of-the-art . . . . . . . . . . . . . . . . . . . 281
List of Figures
1.1 Magnetostriction due to switching of magnetic domains. . . . . . . . . . . 27
1.2 Artificial Neural Network of 7-14-7 Architecture. . . . . . . . . . . . . . . . 38
2.1 Magnetostriction vs. magnetic field supplied by Etrema . . . . . . . . . . . 49
2.2 Magneto-mechanical coupling vs. magnetic field supplied by Etrema . . . . 50
2.3 Stress vs. strain relationship for different magnetic field level [Etrema] . . . 51
2.4 Elasticity vs. strain relationship for different magnetic field level [Etrema] . 51
2.5 Tangential coupling with bias field for different stress level. . . . . . . . . . 53
2.6 Coupling coefficient with bias field for different stress level. . . . . . . . . . 53
2.7 Study on the effect of number of node in hidden layer. . . . . . . . . . . . 56
2.8 Study on the effect of number of node in hidden layer. . . . . . . . . . . . 56
2.9 Test data from network and sample data set. . . . . . . . . . . . . . . . . . 57
2.10 Test data from network and sample data set. . . . . . . . . . . . . . . . . . 57
2.11 Effect of learning rate on training performance . . . . . . . . . . . . . . . . 60
2.12 Effect of learning rate on validation performance . . . . . . . . . . . . . . . 60
2.13 Effect of learning rate on batch mode training performance. . . . . . . . . 61
2.14 Effect of learning rate on validation performance for batch mode learning. . 61
2.15 Effect of momentum on training performance. . . . . . . . . . . . . . . . . 62
2.16 Effect of momentum on training performance. . . . . . . . . . . . . . . . . 62
2.17 Magnetostriction for different stress level. . . . . . . . . . . . . . . . . . . . 64
2.18 Coupling coefficient for different stress level. . . . . . . . . . . . . . . . . . 64
2.19 Magnetostriction for different stress level. . . . . . . . . . . . . . . . . . . . 66
2.20 Ratio of two permeabilities (r) with different values of permeability vs.
modulus of elasticity (a) and modified elasticity (b), considering d=15X109
m/Amp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
xxi
xxii List of Figures
2.21 Ratio of two permeabilities (r) with different values of coupling coefficient
vs. constant strain permeability (a) and constant stress permeability (b),
considering Q=15GPa. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
2.22 Ratio of two permeabilities (r) with different values of coupling coefficient
vs. modulus of elasticity (a) and modified elasticity (b), considering =
7X106 henry/m. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.23 Nonlinear curves (a) Strain vs. Stress curve (b) Magnetic field vs. Magnetic
flux density curve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
2.24 Nonlinear curves in different stress level (a) Magnetic field vs. Strain (b)
Magnetic field vs. Magnetostriction. . . . . . . . . . . . . . . . . . . . . . . 80
2.25 Nonlinear curves for different field level (a) Stress vs. Strain (b) Modulus
vs. Strain. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
2.26 Artificial neural network architecture . . . . . . . . . . . . . . . . . . . . . 83
2.27 Nonlinear curves for different stress level (a) Strain vs. Magnetic field (b)
Magnetic flux density vs. Magnetic field. . . . . . . . . . . . . . . . . . . . 84
3.1 Various elements with node and degrees of freedom. . . . . . . . . . . . . . 95
3.2 Composite Rod With Magnetostrictive Sensor and Actuator . . . . . . . . 99
3.3 Open Circuit Voltages at Magnetostrictive Sensor . . . . . . . . . . . . . . 99
3.4 Laminated Beam With Magnetostrictive Patches. . . . . . . . . . . . . . . 104
3.5 Frequency Response Function . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.6 Actuation History with Frequency content . . . . . . . . . . . . . . . . . . 109
3.7 Cantilever Tip Velocity for 00 ply angle . . . . . . . . . . . . . . . . . . . . 110
3.8 Cantilever Tip Velocity for 900 ply angle. . . . . . . . . . . . . . . . . . . . 112
3.9 Sensor Open Circuit Voltage for 00 ply angle . . . . . . . . . . . . . . . . . 113
3.10 Sensor Open Circuit Voltage for 900 ply angle . . . . . . . . . . . . . . . . 114
3.11 Multiple delaminated plate with magnetostrictive sensor and actuator . . . 117
3.12 Sensor open circuit voltage for plate with multiple delaminations . . . . . . 117
3.13 Laminated composite beam with sensor, actuator and crack . . . . . . . . 119
3.14 Sensor open circuit voltages for matrix crack in laminated composite beam 119
3.15 Sensor Open Circuit Voltages for Fiber Breakage . . . . . . . . . . . . . . . 120
3.16 Sensor Open Circuit Voltages for Internal Crack . . . . . . . . . . . . . . . 120
4.1 10 layer composite cantilever beam with different layup sequence . . . . . . 137
4.2 Natural Frequency for Cantilever Beam with [010] Layup sequence . . . . . 143
List of Figures xxiii
4.3 Natural Frequency for Cantilever Beam with [05/905] Layup sequence . . . 143
4.4 Natural Frequency for Beam with Coupled, [m/08/m] Layup sequence . . . 144
4.5 Natural Frequency for Beam with Uncoupled, [m/08/m] Layup sequence . 144
4.6 Natural Frequency for Beam with Coupled, [m/04/904/m] Layup sequence 145
4.7 Natural Frequency for Beam with Uncoupled, [m/04/904/m] Layup sequence145
4.8 50 kHz Broadband Force History with Frequency Content (inset) . . . . . . 147
4.9 Effect of Beam Assumption on Tip Response [010] . . . . . . . . . . . . . . 147
4.10 Superconvergent Study of ScFSDT elements . . . . . . . . . . . . . . . . . 148
4.11 Open circuit voltage for Coupled, [m/08/s] Layup sequence . . . . . . . . . 149
4.12 Sensor voltage for coupled, [m/04/904/s] with varying elasticity . . . . . . 151
4.13 Sensor voltage for Coupled, [m/04/904/s] with varying coupling coefficient 151
4.14 Open circuit voltage for Coupled, [m/04/904/s] layup sequence . . . . . . . 152
4.15 Training Histories of different ANN architectures . . . . . . . . . . . . . . 156
4.16 ANN with Different architectures . . . . . . . . . . . . . . . . . . . . . . . 158
4.17 Training Performance of 5-4-2 ANN architectures . . . . . . . . . . . . . . 159
4.18 Validation Performance of 5-4-2 ANN architectures . . . . . . . . . . . . . 159
5.1 Error in Natural Frequency for Different Beam Assumptions . . . . . . . . 183
5.2 Cut-Off Frequencies for [010] Layup with different beam assumptions. . . . 185
5.3 Cut-Off Frequencies for [m/04/904/m] layup with different beam assump-
tions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
5.4 Spectrum Relationships and Group Speeds for [010]. . . . . . . . . . . . . . 189
5.5 Spectrum Relationships and Group Speeds for [010]. . . . . . . . . . . . . . 190
5.6 Spectrum Relationships and Group Speeds for [m/04/904/m]. . . . . . . . 192
5.7 Group Speed for [m/04/904/m] Layup sequence. . . . . . . . . . . . . . . . 194
5.8 Group Speed for [m/04/904/m] Layup sequence. . . . . . . . . . . . . . . . 195
5.9 Modulated pulse of 200 kHz frequency . . . . . . . . . . . . . . . . . . . . 197
5.10 Group Speed and Modulated Pulse Response for [m/04/904/m] Layup with
Un = 1,Wn = 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
5.11 Group Speed and Modulated Pulse Response for [m/04/904/m] Layup with
Un = 2,Wn = 0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
5.12 Group Speed and Modulated Pulse Response for [m/04/904/m] Layup with
Un = 4,Wn = 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
5.13 Broadband response of 010 layup sequence. . . . . . . . . . . . . . . . . . . 204
5.14 Broadband response of [m/04/904/s] layup sequence (s for sensor layer). . 205
xxiv List of Figures
5.15 25 kHz Broadband Force Reconstruction for [m/04/904/m] layup. . . . . . 211
6.1 Modelling of Delamination in Finite Element Formulation. . . . . . . . . . 215
6.2 Comparison between Beam and 2D Modelling of Delamination . . . . . . . 217
6.3 Composite Beam with Sensor and Actuator . . . . . . . . . . . . . . . . . 218
6.4 100mm Delamination at Mid Layer and Different Distance from Support. . 220
6.5 20mm Delamination at Mid Layer and Different Distance from Support. . . 221
6.6 Delamination at Mid span of Mid Layer with Different sizes. . . . . . . . . 223
6.7 Delamination at Mid span of Top Layer with Different sizes. . . . . . . . . 224
6.8 Symmetric Delaminations at Top and Bottom Layers. . . . . . . . . . . . . 225
6.9 Symmetric Delaminations at 0.3mm Layers. . . . . . . . . . . . . . . . . 2266.10 Multiple Delaminations Increasing towards the Depth. . . . . . . . . . . . 228
6.11 20, 50 and 100mm Delamination at mid and top Layer near Support. . . . 229
6.12 100mm Top Layer Delamination for Different Distance from Support. . . . 231
6.13 100mm Mid Layer Delamination for Different Distance from Support. . . . 232
6.14 100mm Bottom Layer Delamination for Different Distance from Support. . 233
6.15 20mm Top Layer Delamination for Different Distance from Support. . . . . 235
6.16 Multiple Delaminations Increasing towards the Depth . . . . . . . . . . . . 236
6.17 100mm Delamination at Top layer for 50 Hz and 5kHz Actuation. . . . . . 237
6.18 100mm Delamination at Mid layer for 50 Hz and 5kHz Actuation. . . . . . 237
6.19 100mm Delamination at Bottom layer for 50 Hz and 5kHz Actuation. . . . 237
6.20 Delamination at Top layer near support for 50 Hz and 5kHz Actuation. . . 239
6.21 Delamination at Mid layer near support for 50 Hz and 5kHz Actuation. . . 239
6.22 Delamination at Bottom layer near support for 50 Hz and 5kHz Actuation. 239
6.23 100mm Delamination at Top layer for 50 Hz and 5kHz Actuation. . . . . . 241
6.24 100mm Delamination at Mid layer for 50 Hz and 5kHz Actuation. . . . . . 241
6.25 100mm Delamination at Bottom layer from support to 200mm for 50 Hz
and 5kHz Actuation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
6.26 Delamination at Top layer near support for 50 Hz and 5kHz Actuation. . . 243
6.27 Delamination at Mid layer near support for 50 Hz and 5kHz Actuation. . . 243
6.28 Delamination at Bottom layer near support for 50 Hz and 5kHz Actuation. 243
6.29 Delaminated Composite Portal Frame with Sensors and Actuator . . . . . 244
6.30 Sensor Responses for Different Beam Assumptions. . . . . . . . . . . . . . 246
6.31 Sensor Responses for Different Locations of Sensors with EB Assumption. . 247
6.32 Sensor Responses for Different Locations of Sensors with FSDT Assumption.249
List of Figures xxv
6.33 Sensor Responses for Different Locations of Sensors with 2D Model. . . . . 250
6.34 Sensor Responses for Different Beam Assumptions. . . . . . . . . . . . . . 251
6.35 Sensor Responses for Different Locations of Sensors with 2D Model. . . . . 252
7.1 Delaminated composite beam with sensor and actuator. . . . . . . . . . . . 258
7.2 ANN of 10-5-1 Architecture. . . . . . . . . . . . . . . . . . . . . . . . . . . 259
7.3 ANN Architecture 10-5-2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . 259
7.4 Training Performance of ANNs. . . . . . . . . . . . . . . . . . . . . . . . . 260
7.5 Testing Performance of ANNs. . . . . . . . . . . . . . . . . . . . . . . . . . 261
7.6 ANN Architecture 10-5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
7.7 Committee Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
7.8 Training Performance of Different Span Experts. . . . . . . . . . . . . . . . 264
7.9 Training Performance of span experts . . . . . . . . . . . . . . . . . . . . . 265
7.10 Removal of Noisy Expert. . . . . . . . . . . . . . . . . . . . . . . . . . . . 267
7.11 Partition of Sample Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
7.12 Training, Validation and Execution of 5 stage HNN. . . . . . . . . . . . . . 272
7.13 Performance of HNN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
Chapter 1
Introduction
1.1 Motivation and Scope
Composites have revolutionized structural construction. They are extensively used in
aerospace, civil, mechanical and other industries. Present day aerospace vehicles have
composites upto 60 % or more of the total material used. More recently, materials, which
can give rise to mechanical response when subjected to non-mechanical loads such as
PZTs, magnetostrictive, SMAs, have become available. Such materials may broadly refer
to as functional materials. With the availability of functional materials and the feasibility
of embedding those into or bonding those to composite structures, smart structural con-
cepts are emerging to be attractive for potential high performance structural applications
[236]. A smart structure may be generally defined as one which has the ability to deter-
mine its current state, decides in a rational manner on a set of actions that would change
its state to a more desirable state and carries out these actions in a controlled manner in a
short period of time. With such features incorporated in a structure by embedding func-
tional materials, it is feasible to achieve technological advances such as vibration and noise
reduction, high pointing accuracy of antennae, damage detection, damage mitigation etc.
[128, 45].
Various damages like crack or delamination in composite structures are unavoidable
during service time due to the impact or continual load, chemical corrosion and aging,
change of ambient conditions, etc. These damages will cause a change in the strain/stress
state of the structure and hence its vibration characteristics. By continuously monitoring
one or more of these response quantities, it is possible to assess the condition of the
structure for its structural integrity. Such a monitoring of the structure is called structural
health monitoring. Health monitoring application has received great deal of attention all
over the world, due to its significant impact on safety and longevity of the structure.
1
2 Chapter 1. Introduction
To implement health monitoring concept, it is necessary to have a number of sensors
to measure response parameters. These response will then be post-processed to asses
the condition of structure. Such a system was built by Lin and Chang [232], when
they developed a built-in monitoring system for composite structures using a network
of actuators or sensors. The engineering community has great interest in the development
of new real-time, in-service health monitoring techniques to reduce cost and improve
safety. With the current NDE techniques, the complex mechanical systems need to be
taken out of service for an extended period of time for the inspection. The inspection
becomes even more lengthy and expensive for inaccessible locations. Also, on the same
preventive basis, structures are often withdrawn from service early, even if the structure is
still capable of performing its task. It is estimated that nearly 27 percent of an aircrafts
life cycle cost is spent on inspections and repairs (Kessler et al. [178]). With an on-line,
self actuated system, such costs can be dramatically reduced. Furthermore, the impact
of such an in-situ SHM system is that it not only increases safety and performance, but
also enables converting schedule based into condition based maintenance, thus reducing
both down time and costs (Bray and Roderick [46]).
The overall objective of this thesis is how magnetostrictive sensor responses can be
used to identify the health condition of the composite structures. So, the central question
is how responses can be obtained for both healthy or damaged structures, which is forward
analysis; and how these obtained responses can be mapped with the damage state of the
structure, which is inverse problem. Hence, different 1D, 2D and 3D finite element is
formulated to get magnetostrictive sensor responses for healthy and damaged structures
with mapping of different artificial neural networks for identification of damages. Sensing
and actuation properties are characterized using available experimental results. Optimal
location of sensors are studied in structural health monitoring framework. In addition,
in-situ sensor properties and applied forces on structures are identified from truncated
sensor responses.
1.2 Background: Structural Health Monitoring
The safety and performance of all commercial, civil, and military structural systems dete-
riorate with time. Further more, it is very important to confirm the structural condition
immediately by nondestructive inspection or other method when the structure receives
the foreign object collision. Structural damage detection at the earliest possible stage is
1.2. Background: Structural Health Monitoring 3
very important in the aerospace industry to prevent major failures and for this reason it
has attracted a lot of interest. However, it is not practical to assume experts are always
available to explain the measured data. With the advances in sensor systems, data ac-
quisition, data communication and computational methodologies, instrumentation-based
monitoring has been a widely accepted technology to monitor and diagnose structural
health and conditions for civil, aerospace and mechanical structural systems. The process
of implementing a damage detection strategy for aerospace, civil, and mechanical engi-
neering infrastructure is referred to as Structural Health Monitoring (SHM). Followings
are some of the facts attributed to SHM:
SHM is the whole process of the design, development and implementation of tech-niques for the detection, localization and estimation of damages, for monitoring the
integrity of structures and machines.
Because of current manual inspection and maintenance scheduling procedures aretime consuming, costly, insensitive to small variations in structural health, and prone
to error in severe and mild operating environments, there is an urgent economic and
technological need to deploy automated structural diagnostic instrumentation for
seamless evaluation of structural integrity and reliability.
SHM offers the promise of a paradigm shift from schedule-driven maintenance tocondition-based maintenance of structures.
The concept of SHM is a technology that automatically monitors structural condi-tions from sensor information in real-time, by equipping sensor network and diag-
nosis algorithms into structures.
The key requirements of a health monitoring system are that it should be able todetect damaging events, characterize the nature, extent and seriousness of the dam-
age, and respond intelligently on whatever timescale is required, either to mitigate
the effects of the damage or to effect its repair.
Doebling et al. [100, 101] provide one of the most comprehensive reviews of the
technical literature concerning the detection, location, and characterization of structural
damage through techniques that examine changes in measured structural-vibration re-
sponse.
4 Chapter 1. Introduction
1.2.1 Application Areas
1.2.1.1 Aerospace Application
SHM for Aerospace structures are studied by many researchers. Qing et al. [317] had
developed a hybrid piezoelectric/fiber optic diagnostic system for quick non-destructive
evaluation and long term health monitoring of aerospace vehicles and structures. The
SHM system for the Eurofighter Typhoon had been reported by Hunt and Hebden [164].
Fujimoto and Sekine [125] presented a method for identification of the locations and
shapes of crack and disbond fronts in aircraft structural panels repaired with bonded
FRP composite patches for extension of the service life of aging aircrafts. Zingoni [428]
had stated the essentiality of SHM, damage detection and long-term performance of aging
structures. Tessler and Spangler [366] formulated a variational principle for reconstruction
of three-dimensional shell deformations from experimentally measured surface strains,
which could be used for real-time SHM systems of aerospace vehicles. Epureanu and Yin
[115] had explored nonlinear dynamics of aeroelastic system and increased the sensitivity
of the vibration based SHM system. Baker et al. [26] reported the development of life
extension strategies for Australian military aircraft, using SHM of composite repairs and
joints. Balageas [27] had reported research and development in SHM at the European
Research Establishments in Aeronautics.
1.2.1.2 Wind Turbine Blade Application
Ghoshal et al. [133] had tested transmittance function, resonant comparison, operational
deflection shape, and wave propagation methods for detecting damage on wind turbine
blades.
1.2.1.3 Bridge Structures
Structural health monitoring of bridge had been studied by various researcher [66, 67, 68,
185, 223, 224, 225, 226, 227, 242, 276, 290, 298, 308, 359, 365, 411, 412]. DeWolf et al. [97]
had reported their experience in non-destructive field monitoring to evaluate the health
of a variety of existing bridges and shown the need and benefits in using non-destructive
evaluation to determine the state of structural health. Moyo and Brownjohn [277] had
analyzed in-service civil infrastructure based on strain data recorded by a SHM system
installed in the bridge at construction stage. Bridge instrumentation and monitoring
for structural diagnostics is been done by Farhey [118]. The strain-time histories at
1.2. Background: Structural Health Monitoring 5
critical locations of long-span bridges during a typhoon passing the bridge area were
investigated by Li et al. [223, 224, 225] using on-line strain data acquired from the SHM
system permanently installed on the bridge. Ko and Ni [185] had explored the technology
developments in the field of long term SHM and their application to large-scale bridge
projects, in order to secure structural and operational safety and issue early warnings
on damage or deterioration prior to costly repair or even catastrophic collapse. Patjawit
and Nukulchai [308] conducted laboratory tests to demonstrate the sensitivity of Global
Flexibility Index for SHM of highway bridges. Li et al. [226] had studied the reliability
assessment of the fatigue life of a bridge-deck section based on the statistical analysis of
the strain-time histories measured by the SHM system permanently installed on the long-
span steel bridge. Li et al. [223, 224, 225] had determined the effective stress range and
its application on fatigue stress assessment of existing bridges. Tennyson et al. [365] had
described the design and development and application of fiber optic sensors for monitoring
of bridge structures.
1.2.1.4 Under Ground Structure
A low-cost fracture monitoring system for underground sewer pipelines had been reported
by Todoroki et al. [367] using sensors made of fabric glass and carbon black-epoxy com-
posite materials. Bhalla et al. [42] had addressed technology associated with SHM of
underground structures. An experimental program was carried out by Mooney et al.
[274] to explore the efficacy of vibration based SHM of earth structures, e.g., foundations,
dams, embankments, and tunnels, to improve design, construction, and performance.
1.2.1.5 Concrete Structure
SHM of concrete structure is performed by many researchers [41, 292, 359]. Corrosion of
the reinforcing bars in concrete beams was monitored by Maalej et al. [241] using fiber op-
tic sensor. Both semi-empirical and experimental results for one-way reinforced concrete
slab were studied by Koh et al. [187] using Fast Fourier Transform and the Hilbert Huang
Transform. Chen et al. [75] used coaxial cables as distributed sensors to detect cracks in
reinforced concrete structures from the change in topology of the outer conductor under
strain conditions. Bhalla and Soh [41] discuss the feasibility of employing mechatronic
conductance signatures of surface bonded piezoelectric-ceramic (PZT) patches in moni-
toring the conditions of reinforced concrete structures subjected to base vibrations, such
as those caused by earthquakes and underground blasts. Nojavan and Yuan [292] have
6 Chapter 1. Introduction
proposed SHM systems using electromagnetic migration technique to image the damages
in reinforced concrete structures. Taha and Lucero [359] examined fuzzy pattern recog-
nition techniques to provide damage identification using the data simulated from finite
element analysis of a prestressed concrete bridge without a priori known levels of damage.
1.2.1.6 Composite Structure
Fibre reinforced laminate composites are widely used nowadays in load-bearing structures
due to their light weight, high specific strength and stiffness, good corrosion resistance and
superb fatigue strength limit. While composite materials enjoy different advantages, they
are also prone to a wide range of defects and damage which may significantly reduce their
structural integrity. Internal damages such as delamination, fiber breakage and matrix
cracks are caused easily in the composite laminates under external force such as foreign
object collision. Such damages induced by transverse impact can cause reductions in the
strength and stiffness of the materials, even if the damages are tiny. Hence, there is a
need to detect and locate damage as it occurs.
Wang et al. [387] investigated the interaction between a crack of a cantilevered
composite panel and aerodynamic characteristics by employing Galerkins method for one-
dimensional beam vibrating in coupled bending and torsion modes. Prasad et al. [312]
used Lamb wave tomography for SHM of composite structures. Iwasaki et al. [167] had
implemented unsupervised statistical damage detection method for SHM delaminated
composite beam. Dong and Wang [103] had presented the influences of large deformation
for geometric non-linearity, rotary inertia and thermal load on wave propagation in a
cylindrically laminated piezoelectric shell. Verijenko and Verijenko [380] had studied
smart composite panels with embedded peak strain sensors for SHM. Takeda [362] had
presented a methodology for observation and modelling of microscopic damage evolution
in quasi-isotropic composite laminates. Kuang et al. [195] used polymer-based sensors for
monitoring the static and dynamic response of a cantilever composite beam. Chung [88]
had reviewed the use of smart materials in composite. Takeda [360] reported the summary
of the structural health-monitoring project for smart composite structure systems as a
university-industry collaboration program.
1.2. Background: Structural Health Monitoring 7
1.2.2 Sensors and Actuators
1.2.2.1 Piezoelectric Material
Piezoelectric are class of sensor/actuator materials, which are available in various forms.
It is available in the form of crystals, polymers or ceramics. Polymer form is normally
called PVDF (PolyVinylidine DiFluoride) and is available as very thin films, which are
extensively used as sensor material. In ceramic form, it is called PZT (Lead Zirconate
Titanate), which is used both as sensor and actuator.
PZT has been used by many researchers [41, 72, 130, 103, 131, 317, 329, 350, 385]
for SHM. Koh et al. [186] reported an experimental study for in situ detection of disbond
growth in a bonded composite repair patch in which an array of surface-mounted lead
zirconate titanate elements (PZT) had been used. Bonding piezoelectric wafers to either
end of the fasteners, Barke et al. [30] had shown a technique capable of detecting in situ
damage in structural grades of fasteners. Han et al. [145] had presented a vibration-
based method of detection of the crack in the structures by using piezoelectric sensors
and actuators glued to the surface of the structure. Wang and Huang [391] reported a
theoretical study of elastic wave propagation in a cracked elastic medium induced by an
embedded piezoelectric actuator. Wang and Huang [390] provided a theoretical study of
crack identification by piezoelectric actuator. Gex et al. [131] presented low frequency
bending piezoelectric actuator for fatigue tests and damage detection. Qualitative exper-
imental results of fatigue tests and damage detection were presented and low frequency
bending piezoelectric actuator was used by Gex et al. [130] for SHM. Ritdumrongkul et al.
[329] used PZT actuator-sensor in conjunction with numerical model-based methodology
in SHM to quantitatively detect damage of bolted joints.
1.2.2.2 Optical Fiber
Fiber-optic sensors are gaining rapid attention in the field of SHM [68, 94, 154, 173, 210,
219, 234, 278, 357]. Tsuda et al. [374] studied damage detection of CFRP using fiber
Bragg gratings sensors. Murayama et al. [280] studied SHM of a full-scale composite
structure using fiber optic sensors. High-speed dense channel fiber optic sensors based
on Fiber Bragg Grating (FBG) technology was used by Cheng [74] for SHM. Xu et al.
[410] introduced an approach for delamination detection using fiber-optic interferometric
technique. Long gage and acoustic sensors types of optical fibers were used for SHM
of large civil structural systems by Ansari [20]. Suresh et al. [357] had presented fiber
8 Chapter 1. Introduction
Bragg grating based shear force sensor in SHM. Tennyson et al. [365] had described
the development and application of fiber optic sensors for monitoring bridge structures.
Chan et al. [68] investigated the feasibility of SHM using FBG sensors, via monitoring
the strain of different parts of a suspension bridge. Fiber bragg grating strain sensors was
developed by Moyo et al. [278] for SHM of large scale civil infrastructure. Kang et al.
[173] had studied the embedding technique of fiber Bragg grating sensors into filament
wound pressure tanks used for SHM. Embedded optical fiber Bragg grating sensors was
used by Herszberg et al. [154] for SHM. Ling et al. [234] had studied the dynamic
strain measurement and delamination detection of composite structures using embedded
multiplexed FBG sensors through experimental and theoretical approaches and revealed
that the use of the embedded FBG sensors is able to actually measure the dynamic strain
and identify the existence of delamination of the structures. Li et al. [227] had presented
an overview of research and development in the field of fiber optical sensor SHM for civil
engineering applications, including buildings, piles, bridges, pipelines, tunnels, and dams.
Cusano et al. [94] described the design of a fiber Bragg grating sensing system for static
and dynamic strain measurements leading to the possibility to perform high frequency
detection for on-line SHM in civil, aeronautic, and aerospace applications. Fluorescent
fiber optic sensors were used by McAdam et al. [262] for preventing and controlling
corrosion in aging aircraft.
1.2.2.3 Vibrometer
Scanning laser vibrometer [221, 345, 356] are used for SHM mainly for their non-contact,
distributed sensing.
1.2.2.4 Magnetostrictive Material
Sensing of delamination in composite laminates using embedded magnetostrictive mate-
rial was studied by Krishna Murty, A. V. et al. [192]. Saidha et al. [335] presented an
experimental investigation of a smart laminated composite beam with embedded/surface-
bonded magnetostrictive patches for health monitoring applications. Theoretical and
experimental investigation had been done by Giurgiutiu et al. [134] for SHM of magne-
tostrictive composite beams. Hison et al. [156] reported magnetoelastic sensor prototype
for on-line elastic deformation monitoring and fracture alarm in civil engineering struc-
tures.
1.2. Background: Structural Health Monitoring 9
1.2.2.5 Nano sensor
Watkins et al. [392] had studied on single wall carbon nanotube-based SHM sensing
materials. Collette et al. [91] had developed nano-scale electrically conductive strain
measurement device potential for SHM. This nano-sensor based SHM has great potential
in the coming years.
1.2.2.6 Comparisons of different sensors
In high frequency structural application like, SHM, frequency bandwidth of the material
is most important criteria for both sensing and actuation mechanism. Although shape
memory alloy gives high strain of 2-8%, its bandwidth limitation is one of the main
disadvantages for SHM application.
Actuator: The maximum force exerted by any material is necessarily limited by
its maximum stress. In order to maximize the actuation force, it is generally desirable
to employ a material with a large maximum stress capable of large actuation strains. It
seems unlikely that both parameters can be optimized in the same materials. As a result,
the maximum actuation force of future materials may not be vastly greater than the forces
achievable at present. Low-stiffness materials with large actuation strains can provide an
effective source of actuation for certain type of structural applications. Ferromagnetic
Shape-Memory Alloys can produce relatively large strains, limited mainly by the yield
strength of the metal. Given the trade-off between stiffness and strain, perhaps the more
important physical limit to consider in SHM application is the maximum actuation stress
that is achievable by a material. PZT actuators typically provide displacements of 0.13%
strains. Their large bandwidth is another great advantage; operation in the gigahertz
frequency range is even possible. They have good linearity, and since they are electrically
driven, can be directly integrated with the composite structures. The devices and material
are moderately priced compared to other actuators. Piezoceramics specific weigh near 7.5-
7.8 and have a maximum operating temperature near 300C. The main disadvantage of
piezoelectric actuators is the high voltage requirements, typically from 1 to 2 kV. Further,
as the size of the actuators increases, so does the required voltage, making them favorable
only for small-scale devices. Being ceramic, PZT actuators are also brittle, requiring
special packaging and protection. Other disadvantages are the high hysteresis and creep,
both at levels from 15-20%. Electrostrictive materials can provide 0.1% strain and operate
from 20 to 100 kHz. They have specific weigh near 7.8 with operating temperatures near
300C. Finally, their low hysteresis (
10 Chapter 1. Introduction
Table 1.1: Comparison of different smart materials for SHM application.PZT 5H PVDF PMN Terfenol-D Nitinol
Actuation Piezoceramic Piezo electro- magneto- SMAmechanism (31) film strictive strictive
Maximum strain (%) 0.13 0.07 0.1 0.2 8Modulus (GPa) 60 2 64 30 28/90Specific Weight 7.5 1.78 7.8 9.25 7.1Hysteresis (%) 10 >10
1.2. Background: Structural Health Monitoring 11
modulus but with a high coupling coefficient. For those applications that can tolerate low
mechanical stiffness, PVDF is generally chosen over a piezoceramic material because of its
low modulus and relatively low cost, despite its relatively low electromechanical coupling
coefficient. Flexibility and manufacturability of PVDF sensor has made them popular
for use as thin-film contact sensors and acoustic transducers. The main advantage of
magnetostrictive sensing is that the fundamental technology is non-contact in nature so
that the sensors can last indefinitely and can be inserted inside the composite layers.
1.2.3 Solution Domain
Literature for SHM can be divided according to their solution domain. These are the
following:
1.2.3.1 Static Domain
In the presence of damage, stiffness matrix of the structure changes. Due to this change,
displacement of the structure due to static load changes. This change is one of the criteria
used for the detection of damage. Jenkins et al. [169] introduced a static deflection based
damage detection method. They mention that the other methods are relatively insensitive
to many instances of localized damage such as fatigue crack or notch, which results in very
little changes in the system mass or inertia. Zhao and Shenton [235] presented a novel
damage detection method based on best approximation of dead load stress redistribution
due to damage.
For self-equilibrating static load (usually generated from smart actuator), the effect
of load far away from the actuator has negligible effect on the static response, even in the
presence of damage. Hence, the change of structural properties distant from the actuator
cannot be sensed through static self-equilibrating load. Hence, the use of smart actuator
for SHM in static domain is limited to the proximity of actuator only.
1.2.3.2 Modal domain
Since modal parameters depend on the material property and geometry, the change in
natural frequencies, mode shape curvature etc. can be used to locate the damage in
structures without the knowledge of excitation force, when linear analysis is adequate.
The amount of the literature pertaining to the various methods for SHM based on modal
domain is quite large [58, 66, 177, 197, 197, 221, 242, 290, 342, 378, 379]. New and
12 Chapter 1. Introduction
sophisticated strategies for damage identification using modal parameters is studied ex-
tensively (e.g. [Ratcliffe, [320]; Lam et al., [208]; Ratcliffe and Bagaria, [321]; Ratcliffe
[322]; Chinchalkar, [77]). Lakshminarayana and Jebaraj, [206] used the first four bending
and torsional modes and corresponding changes in natural frequencies to estimate the lo-
cation of a crack in a beam. It is reported that if the crack is located at the peak/trough
positions of the strain mode shapes, then percentage change in frequency would be higher
for corresponding modes. It is also found that if the crack is located at the nodal points of
the strain mode shapes, then the percentage change in frequency values would be lower for
corresponding modes. Uhl [376] presented different approaches for identification of modal
parameters for model-based SHM. Khoo et al. [182] presented modal analysis techniques
for locating damage in a wooden wall structure. Ching and Beck [78] used modal identifi-
cation for probabilistic SHM. Verboven et al. [378] applied total least-squares algorithms
for the estimation of modal parameters in the frequency-domain. Caccese et al. [58] stud-
ied the detection of bolt load loss in hybrid composite/metal bolted connections using
low frequency modal analysis. Sodano et al. [342] used macro-fiber composites sensor to
find modal parameters for SHM of an inflatable structure. Chan et al. [66] updated finite
element model of a large suspension steel bridge using modal characteristics for SHM of
the bridge. Laser vibrometer, designed for modal analysis was used for crack detection in
metallic structures by Leong et al. [221].
The presence of delamination changes the structural dynamic characteristics and
can be traced in natural frequencies, mode shapes, phase, dynamic strain and stress
wave patterns etc. Significant research has been reported on the effect of delamination
on natural frequencies and mode shapes and strategies have been developed to identify
location of delamination using changes in these modal parameters (Tracy and Pardoen,
[371]; Gadelrab, [127]; Schulz at al., [338]; Zou et al., [430]; Chinchalkar, [77]). Tracy and
Pardoen, [371] found that if the delamination is in a region of mode shape where the shear
force is very high, there will be considerable degradation in natural frequency, which is
otherwise not significant. Hence, by studying the mode shapes and the corresponding
natural frequencies, estimation on the location of delamination can be made.
Resonant Frequencies / Natural Frequencies: The resonant frequencies are defined
as the frequencies at which the magnitude of the frequency response at a measured de-
grees of freedom approaches infinity, which is also called as natural frequency. Adams,
et al. [4] illustrated a method to detect damage from changes in resonant frequencies.
Wang and Zhang [389] estimate the sensitivity of modal frequencies to changes in the
1.2. Background: Structural Health Monitoring 13
structural stiffness parameters. Zak et al. [420] examined the changes in resonant fre-
quencies produced by closing delamination in a composite plate. In particular, the effects
of delamination length and position on changes in resonant frequencies were investigated.
Williams and Messina [396] formulate a correlation coefficient that compares changes in a
structures resonant frequencies with predictions based on a frequency-sensitivity model
derived from a finite element model. Hearn and Testa [152] developed a damage detection
method from ratio of changes in natural frequency for various modes.
Antiresonance frequencies: The antiresonance frequencies are defined as the frequen-
cies at which the magnitude of the frequency response at measured degrees of freedom
approaches zero [310]. To calculate antiresonance frequencies of a dynamic system, He
and Li [151] developed an accurate and efficient method for undamped systems. The rea-
sons for looking to the antiresonance frequencies are that these antiresonance frequencies
can be easily and accurately measured in a similar way as for the natural frequencies.
Furthermore, a system can have much greater number of antiresonance frequencies than
natural frequencies because every different FRF between an actuator and a sensor con-
tains another set of antiresonance frequencies. Williams and Messina [396] considered
anti-resonance frequencies for their damage detection technique. Lallement and Cogan
[207] introduced the concept of using antiresonance frequencies to update FE models.
Mottershead [275] showed that the antiresonance sensitivities to structural parameters
can be expressed as a linear combination of natural frequency and mode shape sensitivi-
ties, and furthermore that the dominating contributors to the antiresonance sensitivities
are the sensitivities of the nearest frequencies and corresponding mode shapes. It is con-
cluded that the antiresonance frequencies can be a preferred alternative to mode shape
data.
Mode Shapes: Doebling and Farrar [99] examine changes in the frequencies and
mode shapes of a bridge as a function of damage. This study focuses on estimating the
statistics of the modal parameters using Monte Carlo procedures to determine if damage
has produced a statistically significant change in the mode shapes. Stanbridge, et al. [343]
also use mode shape changes to detect saw-cut and fatigue crack damage in flat plates.
They also discuss methods of extracting those mode shapes using laser-based vibrometers.
Another application of SHM using changes in mode shapes can be found in (Ahmadian
et al. [13]). West [393] used mode shape information (Modal Assurance Criteria) for the
location of structural damage. Ettouney