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2012 AFPM Annual MeetingMarch 1310:30 am – 12:00 pm
Technology Pathways to Advanced Biofuels
2012 Annual MeetingAM-12-32 Page 2
Describe:• Types of technology pathways under
development;• Biomass feedstock choices;• Development timeline for each technology
type; and• Interface with petroleum refining industry
Session Objective
Dr. Alan Del PaggioVice President – Upstream & RenewablesCRI Catalyst Company Houston, Texas
Biomass to Transportation Fuels via IH2 Technology
2012 Annual MeetingAM-12-32 Page 4
Key DifferentiatorsFeedstock Flexible
Stand Alone (or Synergistic) Operation
Attractive economics Low capex (low P, low TAN, simple)Low opex
Exothermic
Hydrocarbon productHigh energy density (i.e. 18 kBTU/lb)Yields 67-157 gal/ton MAF*Replaces ‘whole barrel’ gas/jet/dieselLow TANO below detection limitFungible
Self-sufficient internal “green” H2
>90% GHG reduction** Eases logistical constraints (H2)
Integrates existing technologies Rapid implementation
2) Bubbling Fluidized Bed Proprietary Catalyst
Renewable H2
340-470C<500psig
1) Feed ConditioningSizing , Drying & Feeding
1st Stage 2nd Stage
4) Fixed Bed Hydrotreater
Proprietary CatalystRenewable H2
<500psig
HDO’d Liquid
3) Renewable H2Light Gases
Distilled Hydrocarbon
Products
Hi Press Steam
Hot Water
N/S stream for Fertilizer
Char (burn)
Green CO2
Agri Residues
Wood/Forest Residue
Garbage (MSW)
Energy Crops
Algae
Gasoline, Jet and /or Diesel
Range Hydrocarbon Fuels / Blend
Stocks
IH2 Process Differentiators
* Moisture & Ash Free basis** IH2 technology LCA Analyses conducted by Prof. David Shonnard, et al Michigan Technical University; feed stock dependent
2012 Annual MeetingAM-12-32 Page 5
4.7
17.7
6.8
44.0
36.6
Feed
1st Stage HP/ 2nd Stage HC
Fractionation
HMU
Utilities & Con-tingency @ 35%
Installed Equipment Costs $112.6mln
112.6
5.7
11.7
102.7Installed Equipment Costs
Land/Develop
Permits & S/U
Standard Project Add-In's**
Total Capital Investment $232.8mln
91.31
7.8
2.14
17.3
5.9
29.6Wood $71.97/dry ton
Other Op Costs: Cata-lyst, Disposal, etc.
Fixed Cost
Depreciation
Avg Income Tax
Avg ROI
Operating Costs Total $1.60/gal*
*Includes $0.093/gal coproduct credit
** Prorated Expense (10%), H O & Construction (20%), Field Expense (10%), Working Capital (10%) , Project Contingency (30%)
• 2000mt/d wood (delivered to 1st stage at 10% moisture)
• Land acquisition & development costs included
• Equipment cost - HMU is largest @ $44mln ~40% TIC
• Total Capital ~Double Installed Equipment
• Feed Stock ~55% of Operating Cost
• Minimum Fuel Selling Price – 1.60$/gal (2007 USD)
• Refinery Synergy w/Refinery H2 Supply
• Reduces Capital Cost ~44.0MM$
• Estimated MSP $1.36/gal (2007 USD)
• NREL Economics validated by Global Engineering & Construction Company
Title: Techno-economic Analysis of the Integrated Hydropyrolysis and Hydroconversion Process for the Production of Gasoline and Diesel Fuels from BiomassAuthor: Eric C. D. Tan Platform: Analysis Report Date: May 23, 2011
IH2 Process Estimates
2012 Annual MeetingAM-12-32 Page 6
IH2 Technology Deployment
• Bench Scale Since 2009 @ 0.5-kg/hr
• Pilot Scale February S/U, continuous @ 50-kg/d
• Pre Commercial Scale Basic Engineering 5t/d demo(s)
• Commercial Scale Target availability 1/1/14 begin Engineering
• Significant interest from Asia
• US Refiners looking to partner