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3D TM
Ultra Cool
1www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Jayesh ModiManaging DirectorUltra Cool 3D [email protected]+61 410 095 160
Reducing Cycle Times
3D TM
Ultra Cool
2www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Ultra Cool 3D TM is a patent pending innovative technology developed in Australia
Ultra Cool 3D TM will revolutionize the way you will build tooling in future to increase profits and reduce your carbon footprint
Introducing Ultra Cool 3DTM
3D TM
Ultra Cool
3www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Substantially reduce cycle times Improve part quality
› Reduce molded-in stresses and warpage› Control process drift› Shorten new tool commissioning time
Sustainability› Reduced energy & material consumption› Get ready to minimize your carbon tax
Realize those profits.
3D TM
Ultra Cool
4www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Very high temperature gradient 40 sec cycle time High warpage
Simplified cooling causing heat build-
up
50% reduction targetHousing Thermal
Image
Case
1
3D TM
Ultra Cool
5www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Very high temperature gradient 50 sec cycle time + cooling fixture High warpage
Electronic Housing Thermal Image
Case
2
Simplified cooling causing heat build-
up
40% reduction target
3D TM
Ultra Cool
6www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
DistanceDistanceDistance
3D TM
Ultra Cool
7www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Distance- cooling channel maximum distance to mold wall.
Distance- cooling channel minimum distance to mold wall.
Distance- cooling channel pitch distance.
3D TM
Ultra Cool
8www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
3D TM
Ultra Cool
9www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
54 % extra cycle timeProfit lost !
23o C differentialWarpage !
3D TM
Ultra Cool
10www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Process drift (100+ shots to stabilise)Poor Quality !
23o C differential- WarpageReversal from -7 o C to + 23o C Varying shrinkage !
-7 o C
+ 23o C
3D TM
Ultra Cool
11www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Conventional 2D Cooling Near Part Multi Zone 3D Cooling
The Solution is….. 3D Near Part Cooling
Case
1
3D TM
Ultra Cool
12www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Conventional 2D Cooling Near Part Multi Zone 3D Cooling Bring in the profits
3D cooling
Case
2
3D TM
Ultra Cool
13www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
How much can I save with 3D?Typical Case study of injection molded part Part Name: Frame Lower
Part No.:
No. of cavities 4 4
Machine size: 500 Tons 500 Tons
Current Proposed
Current cycle time (sec.) 60 40
Total no. of parts per hour 240 360
Machine cost per hour 120 120
Overhead @ % of machine cost 50 50
Effective process cost per piece 0.75 0.50 Saving process cost 33%
Monthly production (20 days at 22 hours per day) 105600 158400 Production Up 50%
Savings per month (20 days at 22 hours/day) $ 39,600
Payback periods as low as 2-4 months
Bring in the profits
3D TM
Ultra Cool
14www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Significantly reduced cycle times Improved part quality Increased profits
Surprisingly short payback periods
3D TM
Ultra Cool
15www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Gap analysis Design and manufacture cavity and core inserts
with conformal 3D cooling› We will work with your toolmaker
Full consultancy including Infra Red Imaging Training
3D TM
Ultra Cool
16www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Over 80 years combined experience - gain from our expertise
We will participate in the entire process from design review to series production
We will energise all stake holders Extensive network of industry specialists
3D TM
Ultra Cool
17www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Injection molding, Blow molding, RIM, DMC, Rubber
High Pressure Die casting Hot forging Glass Any thermal management challenges
3D TM
Ultra Cool
18www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
•Our proprietary algorithm is adapted from original research developed at MIT.•We design for six different criterions including tool strength, mold deflection, coolant temp., pressure drop, uniform cooling of part, part eject temperature and glass transition temperature.•This ensures optimised design that will yield shortest cycle times with exacting and uniform cooling of parts ensuring best possible crystallisation, minimal residual stress and warpage.
3D TM
Ultra Cool
19www.ultracool3d.com© Ultra Cool 3D 2009 Confidential, Patent Pending
Confidentiality Note: Intellectual property protection is sought for various stages of our products, they are protected under various patents in various stages of application. No part of this presentation or technologies described herein may be copied, reproduced without express written permission of its proprietors.