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Unrestricted © Siemens AG 2014. All rights reserved. siemens.com/comos 3D simulation training for oil field operators Andoni Gonzalo // February 18 th 2014 // Abu Dhabi

COMOS Walkinside Immersive Training Simulator (ITS) Environment

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COMOS Walkinside is a 3D Virtual Reality viewer specialized on loading massive Proccess Industry 3D models. Thanks to the fact that COMOS Walkinside can load the full asset while keeping the performance; it allows the users to get fully immerse on the asset while sitting in the office. COMOS Walkinside ITS allows the user to train on the virtual world even before the asset is ready for start up. COMOS Walkinside ITS allows different type of training environment such us: - Familiarization training where the trainee can get familiar in the future working environment even before he can access the asset. - Standard Operating Procedures (SOP) trainings where the trainee can get used to the daily tasks he will have to perform. - What if Scenarios that allow the trainee to be ready to react against different dangerous situations - HSE Scenarios like fire, gas leak, evacuation, man down... can be set for the trainee to understand the different actions to be taken in such a dangerous scenario - Collaborative Scenarios allow that multiple trainees are train together as team, which is how they will really work in the real environment

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Page 1: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved. siemens.com/comos

3D simulation training for oil field operators Andoni Gonzalo // February 18th 2014 // Abu Dhabi

Page 2: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 2

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Agenda

• Industry challenges

• Realistic training environment

• Total E&P Angola ITS Project – “Pazflor”

• Benefits of the 3D model

Page 3: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 3

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Agenda

• Industry challenges

• Realistic training environment

• Total E&P Angola ITS Project – “Pazflor”

• Benefits of the 3D model

Page 4: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 4

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Industry challenges – retaining knowledge

Retirement of a complete

generation

New generation:

The “PC generation”

Next generations:

The “Game generation”

There is no way to avoid a changing workforce and the differences in the technologies required

to train new generations

Page 5: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 5

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Agenda

• Industry challenges

• Realistic training environment

• Total E&P Angola ITS Project – “Pazflor”

• Benefits of the 3D model

Page 6: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 6

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Realistic training environment

Process Industry

Control room operators

Field operator Specific process training

Realistic control panel

Page 7: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 7

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Realistic training environment

Familiarization training:

Locate valves, pipes, equipment, instruments

Standard Operating Procedures (SOP):

Execute SOPs in the 3D VR model

3D virtual reality training

Page 8: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 8

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Realistic training environment

HSE training:

Train how to respond in case of incidents

Collaborative training:

Multiple trainees / 1 instructor

3D virtual reality training

Page 9: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 9

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Realistic training environment

Training on complete 3D model

Same 3D model for all training courses

Import SOPs to further automate training content

creation

Automatic conversion & update of

massive 3D models

Customer creates training content

Differentiation of the 3D VR training with COMOS Walkinside

Page 10: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 10

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Realistic training environment

Train on HSE incidents in VR:

Avoid lost time & react correctly

Cost savings (e.g.):

Expensive onsite training, travel expenses

Reduced time to “first oil”

Ease-of-use for non-CAD experts:

Immediate focus on content, not on the tool itself

Customer benefits of ITS for owner operators

Page 11: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 11

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Agenda

• Industry challenges

• Realistic training environment

• Total E&P Angola ITS Project – “Pazflor”

• Benefits of the 3D model

Page 12: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 12

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Total E&P Angola ITS project – “Pazflor”

TOTAL E&P deployed a 3D Immersive Training Simulator for the Pazflor FPSO in Angola

Page 13: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 13

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Total E&P Angola ITS project – “Pazflor”

Content

•Dedicated ITS training room at Total E&P Training

Center in Luanda (Angola)

•Installation and first ITS training course in January 2011

Setup

•1 instructor station / 5 trainee stations

•Dedicated LAN network

ITS Instructor

Trainee 1 Trainee 2 Trainee 3 Trainee 4 Trainee 5

Page 14: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 14

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Total E&P Angola ITS project – “Pazflor”

Instructors

• Participated during the 3D model validation

• Familiarization scenarios were developed by ITS

instructors no programming skill required!

Operators

• Replaced onsite visits and training in the shipyard

• Spent 5 weeks on the ITS training system as part of

their training

• Avg. 1 day to familiarize with the ITS software

Benefits

Operators were familiar with the FPSO when they went offshore for the first time.

They could immediately focus on their work to prepare the startup instead of losing time finding their way

around the FPSO.

The 3D model was used onboard the FPSO during startup phase, e.g. to locate valves.

Page 15: COMOS Walkinside Immersive Training Simulator (ITS) Environment

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Page 15

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Lessons Learnt

Change the philosophy!

• EPC delivers the 3D model during the

whole lifecycle of the project

• Operations teams are involved in the

project early before handover, to

identify problems already in the

design phases

Page 16: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 16

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Agenda

• Industry challenges

• Realistic training environment

• Total E&P Angola ITS Project – “Pazflor”

• Benefits of the 3D model

Page 17: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 17

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Benefits of the 3D VR model

Page 18: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 18

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Realistic training environment

Easy-to-use: game-like navigation

Support of massive 3D models

Software Development Kit (SDK)

for 3rd party interfaces

Integration with 3rd party asset management

and real-time systems (PI, OPC)

Benefits of COMOS Walkinside

Page 19: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 19

Andoni Gonzalo / COMOS Plant Engineering Software

3D simulation training for oil field operators

Benefits of the 3D VR model

Conclusion

1.The 3D engineering CAD model has become an asset for owner-operators.

2.COMOS Walkinside can be used throughout the complete plant lifecycle by EPCs

and owner-operators.

3.COMOS Walkinside’s ease-of-use makes it suitable for use by non-CAD experts

such as project engineers, maintenance staff, field operators, etc.

4.The COMOS Walkinside ITS allows field personnel to be trained - contributing to

faster start-up of the new facility, safer operation and more efficient maintenance

interventions and shutdowns.

Page 20: COMOS Walkinside Immersive Training Simulator (ITS) Environment

Unrestricted © Siemens AG 2014. All rights reserved.

Page 20

Andoni Gonzalo / COMOS Plant Engineering Software

Thank you very much for your attention!

Andoni Gonzalo

Product Manager COMOS Walkinside

AS CIS / Plant Engineering Software

Parque Tecnólogico de Zamudio C/ Laida, edificio 205, 1a Planta

48170 Zamudio, Spain

Tel.: +34 (94) 4397173

Mobile: +34 608 494266

[email protected]

siemens.com/comos