CENTRIFUGAL OIL CLEANER FOR MARINE APPLICATIONS

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Oilmax Systems Pvt. Ltd. Ashtavinayak Ind. Estate Narhe Dhayari

Road,Narhe,Pune-411 041 (INDIA)Ph: +91 020 2543 1052/ 3250 1464

Visit us at: www.oilmaxsystems.com

Use Your Oil Maximum

Oilmax

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Why Centrifugal Oil Cleaner? Centrifugal Oil Cleaner removes very fine dirt from lube oil below 1µ . Present engine filtration system can not remove such fine particles. With clean lube oil, Engine wear & tear is Substantially reduced, particularly of the tight clearance components like Piston Rings and Liners, Camshafts & Bearings, Turbo Charger, Gear Train etc. Effective removal of Carbon soot prevents Ring sticking and Clogging of oil passages, improving engine performance.

Fine particles in the range of 1-5 µ get trapped into the dynamic clearance causing the maximum wear & tear. Centrifugal oil cleaner removes these fine particles enabling extension of component life

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Auxiliary Engines Main Propulsion Engines On Board Cranes RTG Cranes Reach Stackers Stuffing Box Oil Gear Box Oil Hydraulic Oil

Advantages No Replacement Element No Recurring cost Increased Engine Life Improved Engine Operation Extended Oil Change Period Finest Filtration upto 1µ Reduce Storage / Disposal Coast of waste Oil Reduce Pollution & Environmental Impact Substantial Savings on Operating &

maintenance expenses…Applications

Working Principle

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Centrifugal oil cleaner operates on reaction turbine principle. Oil enters the centrifuge under pressure and flows into rotor thru hollow rotor shaft. The oil pressure and flow is converted in rotational energy as oil escapes through Rotor jets, producing speed upto 8000 rpm. The resultant centrifugal force removes dirt from engine oil , depositing it on the inner wall of rotor in a dense cake form. Clean oil drains back to the engine oil by gravity.

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Engine Wear Reduction by installing Centrifugal Oil Cleaner

Selection Chart(Engine Mounted Centrifuge)

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Centrifuge Model

NominalFlow Rate

Dirt Holding Capacity

Suitable for Engine Oil Sump Capacity

SCC 020 200 LPH 200 cc 20 Ltr.

SCC 025 250 LPH 250 cc 30 Ltr.

SCC 050 500 LPH 500 cc 60 Ltr.

SCC 060 600 LPH 600 cc 80 Ltr.

SCC 100 700 LPH 1000 cc 120 Ltr.

SCC 200 1200 LPH 2000 cc 700 Ltr.

SCC 400 3000 LPH 4000 cc 2000 Ltr

SCC 600 4000 LPH 6000 cc. 3000 Ltr.

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Installation Kit – SCC 200

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Assembly DrawingStandalone System ( With Motor Pump)

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Engine Mounted Centrifuge

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Sludge Collected In Rotor

Standalone System(With Motor & Pump)

Engine Mounted Unit

Standalone Unit(With Motor & Pump)

Installations

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DAIHATSU 5 DK 20

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STX MAN B&W 5L 16/24

Installations

MAN B&W 7 L 23/30

YANMAR M 200L SN

Daihatsu 5DK-20 A/E

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MAK 6 M 25 C

MAN B&W 8L23/30

Installations

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Sample Saving Analysis - Oilmax Centrifugal Oil CleanerEngine Model : MAN B & W 6L23/30 800 KW DG SETEngine Oil Capacity : 700 LitersCost of Lube Oil : 05 USD per LitreCost of Full flow Filter Element : 50 USD Engine running per year : 6000 Hrs. A) Saving on Cost of Fullflow Filter Element Replacement (Cartridge Type)

Engine without Centrifugal Oil

Cleaner

Engine with Centrifugal Oil Cleaner

1) Full flow Filter Change Period 500 10002) No. of elements changed per year 6000 / 500 x 2 = 24 6000/1000 x 2 =12

3) Cost of element replacement per year 24 x 50 =1200 USD 12 X 50 =600 USD

Saving per year : 600 USD B) Saving on Account of Extended Oil Change Period

Engine without Centrifugal Oil

Cleaner

Engine with Centrifugal Oil Cleaner

1) Oil change period 1500 Hrs. 2000 Hrs.2) No. of oil changes 6000/1500 =04 6000/2000 =033) Total oil changed 700 X 4 =2800 Ltrs 700 x 3 =2100 Ltrs.4) Cost of oil change 2800 x 5 =14000 USD 2100 X 5 =10500 USD Saving per year : 3500 USD C) Saving on Account of Reduced Wear & Tear Overhaul period (MTBO) : 12,000 Hrs. (2 years) Overhauling cost (of wear parts) : 12000 USDOverhauling cost per year : 12000/2 =6000 USDOverhauling cost per year (at 25% reduction in wear rate) : 12000/2.5 = 4800 USD Saving per year : 1200 USDTOTAL SAVING PER YEAR = A+B+C : 5300 USDOUR CENTRIFUGE MODEL COST : 1500 USDPAYBACK PERIOD : 04 MONTHS

THIS ANALYSIS IS JUST FOR REFERENCE;VALUES MAY CHANGE FOR DIFFERENT ENGINES AND PARAMETERS.

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Shipping Corporation Of India Ltd.

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