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Casting Process Insight (CPI) is a powerful tool integrated in
Cast-Designer to provide the detail metal flow information
during casting process based on the last CAE technology.
CPI is special designed for the conceptual stage for casting
part and mould, it is much more modest in its capabilities
than tradition numerical simulation, but can provide some of
the same insights.
With Cast-Designer CPI, the user can detect part features
with potential solidification problems, evaluate gate system
and overflow design alternatives, and generally evaluate
castability. The user does not have to be an expert in
simulation to use CPI and the time required for evaluating a
die casting design is remarkably quick. In other word, CPI
can be used by any die caster, tool maker, or part designer
with access to a computer.
Cast-Designer CPI provides a detail filling insight of the casting process, such as fluid factor, both contourand vector of velocity and pressure as well as the filling time.
01-Concept 02-Design
03-Express Validation
The beauty of CPI is the full couple with the design function ofCast-Designer and quickness to obtain the analysis results atthe conceptual design stage. There may be many alternative
designs, a quick tool is important to run all designs and remove thepoor designs. Thus at this stage, the level of accuracy is notnecessarily very high and the traditional numerical simulation is notapplicable.
Best in class
CPI is the sole really practical tool on the marketing today to support designerand engineer to make fast decision for casting part and mould design.
Analysis the filling process and predict fill pattern
Provide an accurate, flexible, no limitation method for gating systemevaluation in express way. Detail information to help user select the ‘right’design.
Analysis the part thickness to guide the mould and cooling channel designand placement.
Innovation technology with high accuracy and no limitation compared withtradition method.
Provide really virtual result in less than one hour start from CAD part.
Integrated CAD, design and analysis in a same environment, setup ananalysis model in a few minuets and a few clicks;
No requirement for any CAE knowledge, very short learning curve.
Benefits
Contact C3P Agents:01-Orignal Design 03-Improved Design
02-Analyze the Orignal Design by CPI( )40min
CAST-DESIGNER Casting Process Insight
CAST-DESIGNER CPITM
C3P Engineering Software International All Rights Reserved 2009
STAMP-ENGINEER,CAST-ENGINEER, CAST-DESIGNER, STAMP-DESIGNER, is a trademark of C3P Engineering Software International
Co.,Limited. All other logos, trademarks used herein are the property of their respective owners.
1 2 Cast zone analysis can providesuseful information for multi innergates design. It facilitates apractical means of describing andanalysing the cavity fill pattern inan express way. The result could besave as gating system template filedirectly.
CAST-DESIGNER CPITM
CAST-DESIGNER CPI in ActionTM
CAD
Data
Analyze
&Results
Gating
System
Voxel
Meshing
Casting
Setup
Start from 3D casting, support almost CAD system, such as Catia, UG,Pro-E, Solidworks and AutoCADStandard CAD import and export: STEP, IGES, BREP, DXF, STLExtra converter to support Catia, UG, Pro-E, Solidworks data directlySupport many CAE mesh format (STL, UNV, Ansys, Nastran etc.)Build in OpenCASCADE CAD kernel with full 3D capabilityPowerful CAD clean, healing & processing functions
3D gating system design, overflow and venting system designExpert system for high pressure die casting with industrial validationNatural design workflow, parameterized control, flexible, powerfulBuild in industrial knowledge, experience and know-howSupport data template and customized templateBoth cold chamber and hot chamber, shot machine selection
Fully automatically voxel meshing, no CAE knowledge requiredVery fast and robust, flexible control the voxel size in different directionSupport multi domain, no Boolean operation required of CAD beforevoxel meshingOriginal data could be CAD or mesh or mixed CAD and meshSpecial treatment for CAD or mesh defects, such as geometry gap, overlay,intersection or unclose.
Setup casting process, boundary condition and control parametersSingle page for all condition and parameters, very simpleDatabase with rich material, select material from database directly anddatabase managementInput files could be save as CSF template and use back anytimeNo requirement for CAE knowledge, short leaning curve
Perform simulation and result analysisHigh-end technology with very fast simulation speed, tens minutes to onehour depend the model sizeBatch simulation mode and multi tasks could be controlled easilyUsing ParaView as post-processors, powerful, flexible and without limitsRich analysis result in various format, support animation and VRMLSupport plug-in filter for post-process, similar concept as Photoshop
(a) (b) Simulation result in Cast-Designer CPI(c) (d) Simulation result in Cast-Engineer, a FEM simulation code in full
couple method
Part name
Orignal data
Mesh problem
Mesh & Setup time
Elements
Nodes
Casting Material
CPU Time
Notebook Base
CAD,STEP
NO
<5min
37,359 Hex.
65,634
Mg, AZ91B
1,430 sec.
Demo Part
CAD,iges
NO
<5min
120,792 Hex.
151,892
Al, A380
3071 sec
Electronic cover
CAD, STEP
NO
<5min
103,791 Hex.
151,573
Al, A356
2,870 sec
CasesInfo.
It is well known the traditional numerical
simulation is not applicable or very expensive
for the concept stage
The data to run a numerical simulation is
usually not available yet, for example
runner geometry
Due to the complexity of the equation
system to be solved, numerical simulation
is too time consuming, usually hours or
even days
Numerical simulation provides a relatively
high level accuracy, which is more than
needed at conceptual design stage.
With the combination of software development, advanced analysis, extensive product developmentexperience and cost effective local human resources,
provide industry and manufacturing business with comprehensive solutions and engineeringservices on a global basis to meet their expectation in high quality, on-schedule delivery within costtarget. Our business scope covers software development, professional engineering service and applicationsoftware integration. More info please visit:
C3P Engineering Software Internationa Co.,Limited
www.c3p-group.com
Why not traditional numerical simulation
About us
Workflow of CAST-DESIGNER CPI
HONGKONG (Asia Pacific HQ)
Unit D 11/F, Seabright Plaza,
9-23 Shell St North Point, Hongkong
Tel: +852 2566 8109
Fax: +852 2234 5811
Email: [email protected]
NEW YORK OFFICE
9631 Field Stone ct,
Painted post, NewYork,14870, USA
Tel: +1 607 330 4772
Fax: +1 607 330 4776
Email: [email protected]
SUPPORT CENTER
Unit 602-9, Info Building, No.111
Science Avenue GSC, GZ, CHINA 510663
Tel: +86 20 3229 3257
Fax: +86 20 3205 3354
Email: [email protected]
SAN DIEGO OFFICE
11409 Trailbrool Ln,
Sandiego, CA92128, USA
Tel: +1 858 6793 4203
Email: [email protected]
Fax: +1 858 6793 4203
Cast-Designer CPI simulation result validation
(1)(2)(3): experiment result ; (4)(5)(6): simulation by CPI Time fromleft to right: 5.88ms, 10.29ms and 11.76ms.
The Dr. Markus Schmid’s experiment
O.S.:
Processors:
Memory:
Display Card:
Monitor:
Hard disk:
DVD ROM:
Windows XP (32 bit) , Vista or Win7 (32bit & 64bit)
2.0GHz and above, Core 2 Dual or better
1GB and above
128 MB display memory and above
1280*1024 solution and above
120GB and above
with write capability for data backup is recommended
System Reqirments
(a) (b)
(c) (d)
(a)
(1) (2) (3)
(4) (5) (6)
![Illuminating OpenMP + MPI Performance€¦ · cpi-mpi.c:48 cpi-mpi.c:84 cpi-mpi.c:109 cpi-mpi.c:97 1.0% cpi-mpi [program] main main [OpenMP region O] MPI Finalize MPI Reduce Showing](https://img.pdfslide.us/doc/110x75/6022cc2b9a65990f6b41506f/illuminating-openmp-mpi-performance-cpi-mpic48-cpi-mpic84-cpi-mpic109-cpi-mpic97.jpg)
