Moderator

Don Pearson

Chief Strategy Officer

Inductive Automation

Today’s Agenda

• Introduction to Inductive Automation

• Introduction to Sepasoft

• OEE Downtime 2.0 Module

• Demo

• Q&A

About Inductive Automation

• Founded in 2003

• HMI, SCADA, MES, and IIoT software

• Installed in 100+ countries

• Over 1,500 integrators

• Used by 48% of Fortune 100 companies

Learn more at: inductiveautomation.com/about

Used By Industries Worldwide

One Universal Platform for SCADA, MES & IIoT:

• Unlimited licensing model

• Cross-platform compatibility

• Based on IT-standard technologies

• Scalable server-client architecture

• Web-managed

• Web-launched on desktop or mobile

• Modular configurability

• Rapid development and deployment

The Ignition Industrial Application Platform

Ignition Software Stack

About Sepasoft

Sepasoft is a strategic third-party module

partner of Inductive Automation, which

develops and supports the Sepasoft MES

Modules for the Ignition platform.

About Sepasoft

• Incorporated in 2003

• 600+ MES implementations worldwide

• 200+ companies using Sepasoft

software

• 27 MES-Certified System Integrator

companies

About Sepasoft

Sepasoft provides:

• MES solutions for automotive,

pharmaceutical, food and beverage,

mining, steel, and other industries

• MES solutions for batch, discrete and

continuous type manufacturing

operations

Presenters

Tom HechtmanOwner,

Sepasoft

Mark French

MES Design Engineer,

Sepasoft

MES Modules for Ignition

Web Services Instrument Interface MES Enterprise Barcode Scanner

OEE 2.0

Sepasoft OEE 2.0:

• Released last month

• Currently running in several facilities

• Seamless integration with other Sepasoft MES modules

• Built on ISA-95

• Solves common challenges when implementing OEE

OEE 2.0

Common Challenges OEE 2.0 Solves:

• Managing Production Control

• Flexible Collection of Production Data

• Enhanced Shift Management

• Running Changeovers

• Determining Root Causes

• Flexible and Extendable Analysis

• Asset Utilization

• Scalability

Overall Equipment Effectiveness

What is OEE:

• Availability = Run Time / Planned Run Time

• Performance = Good Parts Produced / (Run Time x Standard Rate)

• Quality = Good Parts Produced / Parts Started

• Overall OEE = Availability x Performance x Quality

Managing Production Control

• Work Order and Schedule

Managing Production Control

• Work Order and Schedule

• ERP, Work Order, and Schedule

ERP

Managing Production Control

• Work Order and Schedule

• ERP, Work Order, and Schedule

• Schedule Only

Managing Production Control

• Work Order and Schedule

• ERP, Work Order, and Schedule

• Schedule Only

• ERP and Schedule

ERP

Managing Production Control

• Work Order and Schedule

• ERP, Work Order, and Schedule

• Schedule Only

• ERP and Schedule

• Work Order Only

Managing Production Control

• Work Order and Schedule

• ERP, Work Order, and Schedule

• Schedule Only

• ERP and Schedule

• Work Order Only

• ERP and Work Order

ERP

Managing Production Control

• Work Order and Schedule

• ERP, Work Order, and Schedule

• Schedule Only

• ERP and Schedule

• Work Order Only

• ERP and Work Order

• Material Only

Managing Production Control

ERP• Work Order and Schedule

• ERP, Work Order, and Schedule

• Schedule Only

• ERP and Schedule

• Work Order Only

• ERP and Work Order

• Material Only

• ERP and Material

Managing Production Control

• Work Order and Schedule

• ERP, Work Order, and Schedule

• Schedule Only

• ERP and Schedule

• Work Order Only

• ERP and Work Order

• Material Only

• ERP and Material

• Driven by Tags

• Historical Backfill

Flexible Collection of Production Data

Collection of Machine Data:

• Automatic 24/7 Collection

• Manual

• Post Production Updates (results come in after the fact)

Enhanced Shift Management

Flexible Shift Definitions:

• Can be Ignition Schedules

• Can be Tag-Driven

• Support for Rotating Shifts and Holidays

• Reflected on Production Schedule

Running Changeovers

• Simultaneously Run Multiple Products on a Line

• Running Changeover

• Correctly Associated Production Count by Product

• OEE Tracked by Product

Determining Root Causes

Determining Root Causes:

• Advanced Downtime Detection Algorithms

• Which Machine and Reason Caused Lost Production

• Starved/Blocked Conditions

• Workcell Cycle Times

Flexible and Extendable Analysis

• User Interactive Analysis

• Real-Time

• View, Compare, Filter, and Sort by Additional Factors

• Custom Value Sources

• Custom Calculators

• Present Results Appropriate for Each Persona

• Security

Asset Utilization

Utilization of Equipment:

• Total Equipment Utilization in Addition to Production Runs

• Customizable Equipment Modes

• Available Through Analysis

Scalability

• Integration with other MES functions

• Cloud, on-premise, or hybrid

• Enterprise

(RT)Client

(V)

(A)

PLC

Demo: OEE Downtime 2.0 Module

Migration

OEE 1.0 to OEE 2.0 Migration:

• Involves More than Updating Modules

◦ Online Guide Available

• OEE 2.0 Evaluation Service

◦ Steps Based on Your Ignition Project

◦ Free With Basic Care

• Design Services

• MES Certified Integrator

Recap

• Sepasoft is the strategic third-party MES module partner for

Inductive Automation.

• The new Sepasoft OEE 2.0 Module solves common

challenges of OEE implementation.

• MES 2.0 platform improvements: Built on ISA-95 | Improved

Equipment Hierarchy | Optimized Database Utilization | 24/7

Production-Data Capture | Enhanced Shift Management | Faster, More

Powerful Analytics | Scalability

Sepasoft Training

Find Video Training Courses

About OEE & Other MES Topics at:

sepasoft.com

Questions & Comments

Jim Meisler x227

Vannessa Garcia x231

Vivian Mudge x253

Account Executives

Myron Hoertling x224

Shane Miller x218

Ramin Rofagha x251

Maria Chinappi x264

Dan Domerofski x273

Lester Ares x214

Melanie Hottman

IA Director of Sales:

800-266-7798 x247

Jeff Osterback x207

Sepasoft MES Solutions

sepasoft.com

800-207-5506

• Thank You

•