• Why RFID (Radio Frequency IDentification) ?

o To avoid reading & typing errors

o To enable the data entry directly from the point of activity

o To make sure the accurate data entering into SAP-WMS

o To speed up the transaction activity by enabling faster data-collection

Manual Inventory Human Dependent

& Error-prone

RFID / Barcode Improve accuracy and

reduce latency

of existing

transactions

Automated Facilities Automate physical

Inventory handling

With Auto-ID

Volumes

Co

mp

lexit

ies

WHY RFID

Our Approach

Our team’s experience

Our Team Team of Hands-on Experience professionals Sound understanding of Solution Development

Comply with Standards Comply with industry specific Standards of solution Scalable approach

Our Eco-system Established global partner links for Auto-ID Solutions Strong partnership with OEMs

• Consultants experience: o Implemented RFID & Barcode based Assets Management Solution

o Enabled many Warehouse process automation

o Handheld based inventory management

o Warranty Tracking solution

o AVI Solution

On Time Delivery • Overall performance and timely

deliveries • Streamline the overall

operations

Improved Availability • Improve order accuracy • Increased inventory visibility

Complex SKUs • Manage high number of

SKUs • Increased throughput &

accuracy

Low Cost • Reduce the inventory carrying

costs • Improve the resource efficiency

Potential Benefits

Potential Benefits of technology

Inbound Processing Outbound

• Despatch • Receiving

•Staging • Put-away

•Picking

Enterprise Application Service

RFID on each Windscreens

Wi-Fi HHTs for data collection

Wi-Fi Access Points

Enterprise Application Service

/ Connectors

RFID based data

collection at each of the

proposed process

stage

RFID as Process Enabler

Process Study

Information Gathering

Analysis

Integration Approach

Solution Proposal

Current / Proposed

Processes study

Identification of touch points

& site environmental factors

Analyze the primary and secondary data

/ details

Enterprise Application touch Points &

checks

Proposal along with BoM, SoW and

Implementation Schedule

Way Forward

Process Study

Information Gathering

Analysis

Integration Approach

Solution Proposal

RFID Readers & Labels

Integration & Custom

Development

HR Solutions

Smart cards

Mobile Computers

& Terminals

UHF RFID Readers

Application Software

Data capture

Products

UHF Class1Gen2 General Purpose

With many inlay types on the market for all types of FG material (i.e. Tyres, Harness, Windshields, Boards etc.), We helps you decide which inlay works best and where it works best on your products to ensure it is read properly.

Installation & Continued On-Site Support Through on-site services and support, We will help you maximize your RFID investment by ensuring that your solution is properly installed and achieving your targeted goals.

Tagging strategy

Why RFID Solution

To avoid Manual reading, Read Miss & typing errors

To enable the data entry directly from the point of activity to ERP / Applications.

To validate the data before entering into SAP.

To speed up the transaction / physical activity by enabling faster data entry.

Automate the Verification and authentication on real Online Mode.

RFID Integration with SAP & ERP VARIOUS MEANS AND METHODS FOR DATA CAPTURING AND SAP / ERP INTEGRATION

Material Inward Flow (SAP)

Supplier MES/GR MIGO

QA Unrestricted stock

Subcontractor

Production Floor

Finished Goods

Finished Goods store

General SAP process for data entry

SAP GUI Document

SAP Server

DB

User feeds the data into SAP screen by bringing the

document to SAP terminal

Material

RFID with SAP (Scenario –I)

RFID Label document

Typically a LAN Based RFID Reader is connected to LAN to scan the RFID Labels on items / FG. This allows the faster and accurate data entry into ERP

database with the help of Middleware application on real

time data sharing basis.

SAP GUI

RFID & SAP (Scenario-II)

SAP

RFID Tagged goods

Using Mobile computers allows the direct scanning of RFID on products and update the

transactions through flat files.

•Allows limited validations on data

•Stores the data on hand held memory

•Needs a PC for communication with SAP

Text files SAP GUI

RFID& SAP (Scenario-III)

SAP

RFID Tagged goods

Using RF system allows online transaction with SAP system directly from hand held computers using a middleware software communicating with SAP using RFC/BAPI

interface

Online

RFC/BAPI

Middleware

SCANNING METHODS AVAILABLE VARIOUS OPTIONS AVAILABLE AS PER STANDARD PRACTICE

Wireless Batch

Fixed Station

Wireless / Batch

Inventory Management

Material Handling

By Destination

Material Handling

Inspecting / Maintaining Material Handling

Aggregate / De-aggregate

Where is it? What is it?

What is inside the box?

Where is it going? Where has it been?

Should it be here?

What have I assembled or disassembled?

How many do I have? Do I have enough?

Has this been repaired?

Is this under warrantee?

Has this been inspected?

Is this complete?

What is the asset’s status or state?

Govt. Mandate AVI Initiative FOR AUTOMOBILE MANUFACTURERS

High Performance Antennas

PoS Secure Tags Programmers

Hi-Performance Reader/ Antennae:

LANE READER Specification for Secure Tag Reading on high speed

Government Resolution:

OEMs to fit RFID tags on Passenger cars and commercial vehicles (M & N Category)

Gazette was published on April 8th, 2013 and will be effective from October 6th, 2013.

Reference to Gazette published by MORT&H during October, 2012 and previously Sep, 2011

Tags suppliers will have to obtain the Compliance Approval from third party /agency

Automotive Research Association of India (ARAI) has been nominated to test and approve the tags

Issued by Ministry of Road Transportation & Highways

Product Specs Compliance: An Overview

Radio, Environmental, Installation, Durability and Memory Specifications

Comfortably Meets the specifications

• RFID Windshield tags that are industry benchmark • Designed and developed for AVI and E Tolling applications • Approx 5 Million tags deployed on vehicles

Radio Specifications: Radio Frequency, ISO 18000 6C Protocol, Substrate and ID Printing requirements

Environmental Specifications: Operating temperature, Storage temperature and Relative humidity

Installation Specifications: Permanent Self adhesive, Break on Removal, and Temper evident etc.

Chip Memory and Data Retention: (Minimum) 240 bits of EPC Memory , 64 bit Unique TID and Both Side Ultraviolet Rays Protection

Salient Features of Proposed Tags:

Physical Security in AVI Tags. ◦ Destroy Physical and Electrical properties of

tags ◦ Break the chip connections

◦ Destroy Tag Antenna on any attempts of removal

◦ True Tamper Evident ◦ Indicate tampering by leaving antenna residue

◦ Multi Layer construction (Ours Manufacturing Excellence)

◦ Can not be removable (functional) to solvents and mechanical methods ◦ Tags Manufacturing Technology

◦ Global Experience & Expertise Multi Layers Construction for true Break on Removal TM

Tags Design, Manufacturing Standard, Experience and performance is a differentiator:

Silver Ink Printed Antennas

High Level Quality control mechanism Each AVI tags has to pass a strict performance threshold

Minimum Activation energy tests at inline TVS (Tag Verification Stations)

Filed Proven “Break on Removal” performance

Various semiconductors options available

High operating and storage temperature tolerance

Various chip sensitivity options available

Branding: Options

Each of the given

printing attracts a

change in process. We

can adopt the suitable

design based on clients

requirements

ISO 18000 6C: Memory Mapping

ISO18000 6C Tags Memory Banks Structure

EPC Number (up to 498 bits)

64-bit Factory Programmed Unique ID IC Model Gen 2 Tag IC Mfg

Block 1 Block 2 Block 3 Block 4 Block 5 Block 6 Block 7 Block 8

Kill Password

EPC Bank (1)

Reserve Bank (0)

Access Password

TID Bank (2)

User Bank (3)

RFID data Security in AVI Application GENERAL OVERVIEW – IN COLLABORATION TO EXITING RFID SETUP AT VARIOUS TOLL POINTS AND BACK END SYSTEM

Risks involved with Electronic Identity:

Security is a common concern in many applications

The security risks faced by users of RFID include business risks such as: ◦ Cloning

◦ Counterfeiting

◦ Skimming license numbers, vehicle identification numbers, or other personally identifiable information off from the tags*

A security breach could cost millions in terms of Brand and Leakage of revenue with in the system.

- Guidelines for Securing Radio Frequency Identification (RFID) Systems, National Institute of Standards and Technology (NIST), Special Publication 800-98, April 2007

- Construction of the Enterprise-level RFID Security and Privacy Management Using Role-Based Key Management”, Systems, Man and Cybernetics, 2006, IEEE International

ISO 18000-63 Security:

Secure Transaction

Tag Data Protection

Valuable information is not exposed to unauthorized

applications and hardware with the

help of Reader Infrastructure at place

Reader based Authentication

Sensitive information passed only to appropriate

readers

Tag based Authentication

Prevents counterfeit tags from being used

and have physical damage

mechanism inbuilt to prevent physical

tag transfer.

Salient Features:

Open Standard Encryption Algorithm and Implementation

Utilize ISO 18000 6C features

Does not interfere with standard ISO 18000-6C features

ISO 18000-6C Interface Hardware Security Interface

― Provides ability to authenticate tag and readers

― Protects tag data

Tag Authentication Mechanism:

Unique TID Authentication

― TID bits pattern in Tags

Tag Challenge-Response Authentication

― Tag challenges the reader

Packet Counter

― Highest Level Security with Challenge Response Mechanism ( Hardware Feature)

ISO18000-6C Non-Transferable Windshield Tag

- - -

- - - -

Low High

- - -

- - -

- - -

Indian Experience: In Tolling Projects

India:

Providing Interoperable RFID ISO 18000 6C technology to

Toll Solution Providers and agencies in India.

200 + Lanes ETC RFID System Supplied for different

projects

On ground experience of unique technology challenges in

India

Our readers strong Platform has helped to provide solution

WHY AIS SHOULD DO

IT…

1. Material Management – at the cost of UHF RFID Tags meant for AUTOMOBILE MANUFACTURERS.

2. Gain in profit by means of simply grabbing the opportunity of MoRTH mandate by bulk deployment at the end of process line after QC – OK stage.

3. Tracking and Tracking each and every FG Material from entry point of FG Warehouse till Raw Material Warehouse of Manufacturers.

4. Fully automated Receiving and Dispatch management system.

5. Warranty / Replacement management and tracking system, with the help of same UHF RFID Labels.

1. By deploying RFID Labels on windscreen AVI achieves betterment in following area..

2. Material Management (MM)

3. Dispatch Management (DM)

4. Stock Delivery Confirmation from Manufacturers end

5. Lesser Human Intervention and Fully Automated DATA CAPTURING

Current AVI TAGS Image from FIELD

advantage to AUTOMIBILE

MANuFACTuRer

In case of long term association, all efforts centralized to SINGLE POINT OF COORDINATION i.e. AIS India, hence no pain in individual tracking of suppliers and Certifying authorities.

No involvement on any third party and outsiders and only dependency on reliable and existing partner like AIS India.

No additional point of activity on production line, because tags are customized according to different OEM’s and applied at Windscreen manufacturers location only. Hence all windscreen are ready to mount, hence reduces chance of human errors and delay at critical stage on running production line.

1. Drastic Reduction in MM

2. Less efforts in Import / Export related process

3. No additional point of activity on production line.

Total Market Volume

SECONDRY USE USAGES OF AVI TAGS AT MANUFACTURER END

RFID For Warehouse

Common Applications Benefits

Receiving

Cross-Docking

Put-Away

Inventory Mgmt

Order Mgmt

Shipping

Optimize inventory - Support JIT - Improve order-to-cash cycle

Improve load balancing - Reduce expediting - Increase fill rate

Optimize space allocation - Maximize stock rotation - Shorten lead times

Improve capital usage - Reduce shrinkage - Optimize stock rotation

Increase accuracy - Improve speed

Reduce fulfilment time - improve order accuracy - Reduce returns

Most logical first step for most manufacturers: Better Visibility into Location of Inventory throughout

the distribution chain. Reduced Warehouse Labour Costs Reduced Inventory Write offs (Refabricating, EOL, shelf

life) Reduction in errors - Improved Accuracy Increased Throughput Lower Inventory Levels Improved Customer Satisfaction

RFID in Warehouse/Distribution?

Stoke Reconciliation:

Solution provide total visibility in the Procurement & WMS

operation.

- Dispatch

- Receiving

- Staking (Directed and stack and CBBs association)

- Picking (FMFO on Batch Basis)

- WIP sequence / Blocked Material

virtual Stoke Reconciliation can done on the basis of

random selection of bays to verify the reliability of system.

Contact US

MONTEAGE TECHNOLOGIES PVT. LTD.

B-86, Sector – 60, Noida – 210310, INDIA

Phone – 0120-4118472

sales@monteagetech.com