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Improve plant efficiency with the new CutPlan Solution

2010 OptiTex Cutplan Presentation

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Improve plant efficiency with OptiTex's new CutPlan Solution

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Page 1: 2010 OptiTex Cutplan Presentation

Improve plant efficiency

with the new

CutPlan Solution

Page 2: 2010 OptiTex Cutplan Presentation

A typical manufacturing plan

Page 3: 2010 OptiTex Cutplan Presentation

Wouldn’t you want to

Dramatically reducereduce material waste?

Page 4: 2010 OptiTex Cutplan Presentation

Wouldn’t you want to

ReduceReduce amount of remnant pieces?

Page 5: 2010 OptiTex Cutplan Presentation

Wouldn’t you want to

Be able to handleBe able to handle smaller order sizes, which create significant challenges in the cutting process, where fabric is typically spread and cut at heights of only 3 to 5 ply.

Page 6: 2010 OptiTex Cutplan Presentation

Wouldn’t you want to

ControlControl your production with readily available reports?

Page 7: 2010 OptiTex Cutplan Presentation

Costs…costs…costs!

• about 50-70% of the production costs or

• about 35-40% of the total wholesale price of sewn products.

Fabrics and other raw materials contribute to:

Page 8: 2010 OptiTex Cutplan Presentation

Define:– fabrics and quantity per bundle/size.

– fabric properties size, cost and weight.

–Your marker table properties

–Type of nesting

Receive: –Accurate cost production calculations

–Ongoing status during processing

–Excel report file, XML file for all the data store and nested MRK files.

–Number of order bundles

Take control of your costs!

Page 9: 2010 OptiTex Cutplan Presentation

Take control of your cutting room!

• OptiTex CutPlan will determine:– what markers should be made; – how fabrics should be spread and cut; – the most cost-effective number of

plies, colors and size mixes.

Page 10: 2010 OptiTex Cutplan Presentation

Provides ongoing status report

Page 11: 2010 OptiTex Cutplan Presentation

Stores data and nested MRK files

Page 12: 2010 OptiTex Cutplan Presentation

Calculates quantity of order bundles

Page 13: 2010 OptiTex Cutplan Presentation

Calculates Marker definitions

OptiTex CutPlan calculates the number of plies according to the specific marker definitions (marker width, type of spread, etc.) set by each user.

Page 14: 2010 OptiTex Cutplan Presentation

Creates nesting markers for production

Page 15: 2010 OptiTex Cutplan Presentation

OptiTex CutPlan ReducesReduces material consumption

MaximizesMaximizes marker efficiency

ProvidesProvides detailed spreading information for multi colors plies.

Saves timeSaves time when managingmulti colors orders

CalculatesCalculates production costsaccurately for bettermanagement

MinimizesMinimizes time-to-market by dramatically reducing development cycle

Page 16: 2010 OptiTex Cutplan Presentation

Thank you