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White paper: Automatic generation of customized industrial control systems

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Page 1: White paper: Automatic generation of customized industrial control systems
Page 2: White paper: Automatic generation of customized industrial control systems

Who should read this white paper?

03Why to read this white paper?

04Do you need customized product

configuring?06

What solution to development

difficulties can we suggest?09What are the benefits of our

solution?10What are our success stories?

11What are common challenges in

configurator development?08How can your business benefit from

our solution?12

TABLE OF CONTENTS

Page 3: White paper: Automatic generation of customized industrial control systems

WHO SHOULD READ THIS WHITE PAPER?

The white paper is especially

designed for:

Chief Information Officers

Chief Technology Officers

Software developers

Control engineers

Page 4: White paper: Automatic generation of customized industrial control systems

The white paper “Automatic

Generation of Customized

Industrial Control Systems” will

allow you to learn:

Why mass production approach no

longer works?

How the growing trend towards

product customization changed the

manufacturing industry?

How customer-specific configuring

applies to software products?

What challenges exist in the

development of configurators for

complex industrial control systems?

.

How to achieve rapid configuration

and automatic generation of

complex industrial systems?

How software configurators benefit

production processes?

When creating configurators for control

systems, designers face a number of

challenges: (i) it is often impossible to

define a maximal set of variants and (ii)

manual design of interactive UIs takes

much time. The solution described in the

article helps overcome these difficulties.

WHY TO READ THIS WHITE PAPER?

Page 5: White paper: Automatic generation of customized industrial control systems

You can order

Ford any color you

want, as long as it

is black.

– Henry Ford

“”

Page 6: White paper: Automatic generation of customized industrial control systems

In the 21st century mass production

approach pledged by Henry Ford no

longer meets the customer’s needs.

The trend of the present day is

the customization of products

with a view to suiting individual

customer requirements.

Such a trend has given rise to special

software tools called configurators to

help customers choose the right

products and services at the right

prices.

Configurators are mainly spread as web-services in online shops for selling consumer goods such as cars, furniture, etc. They enable buyers to quickly form an order in several variants, get a quotation for each of them and elicit which one fits them best.

DO YOU NEED CUSTOMIZED PRODUCT CONFIGURING?

Page 7: White paper: Automatic generation of customized industrial control systems

The trend of configuring customer-specific

products is also applied to software products.

In particular, configurators can be part of

software for creating computer-aided

industrial control systems.

Such control systems can often be classified as supervisory

control and data acquisition (SCADA) systems or distributed

control systems (DCS).

Applications for configuring products based on SCADA and

DCS platforms are much more sophisticated than those for

consumer goods.

They must not only generate quotations for a configured

control system, but also automatically create a software

model of that control system with all necessary interactive

user interfaces.

Customers’ behavior shifted

towards ordering individually

configured control systems.

They are not willing to buy

standard solutions and ready

to pay more for systems that

fully meet their requirements,

provided that the system they

order will be produced and

delivered fast enough.

DO YOU NEED CUSTOMIZED PRODUCT CONFIGURING?

Page 8: White paper: Automatic generation of customized industrial control systems

WHAT ARE COMMON CHALLENGES IN CONFIGURATOR DEVELOPMENT?

Graphical user interfaces are always

specific and usually designed manually

by a team of technical specialists and

designers.

Developing GUIs manually is the most

time-consuming and expensive stage in

the development of complex control

systems.

Challenge: Automation of graphical

user interface design.

Ideally, the user wants to have an

interactive schematic diagram of

equipment under control.

Challenge: Interactive GUIs that are

close to real schematic diagrams and

mirror the structure of controlled

equipment.

There are many complex industrial

products for which the straightforward

approach based on the use of maximal

configurations (selecting a subset from

a large set of options) does not work.

Challenge: creating a software tool

that can be applied in very complex

systems.

GUI

DESIGN

GUI Design GUI Interactivity Complex Industrial Systems

GUI

INTERACTIVITY

COMPLEX

SYSTEMS

Page 9: White paper: Automatic generation of customized industrial control systems

A configurator designed by

Applied Systems allows an

employee with no particular

engineering expertise to

automatically generate ready-

to-use configurations with all

necessary interactive GUIs.

Features:

Automatic generation of

customized GUIs.

Interactive UI panels reflecting the

system structure at the level of

schematic diagrams.

Multidimensional software models

that allow rapid configuration of

very complex systems.

Learn more:

To learn more about the solution by

Applied Systems, download the white

paper Automatic Generation of

Customized Industrial Control Systems

http://www.appsys.net/white-

papers/automatic_generation_of_custo

mized_industrial_control_systems.html

WHAT SOLUTION TO DEVELOPMENT DIFFICULTIES CAN WE SUGGEST?

Page 10: White paper: Automatic generation of customized industrial control systems

Production process without configurator Production process with configurator

1. The customer and the sales department

collaborate to represent the customer’s requirements

in the form of a quotation or SAP.

1. The customer and the sales department collaborate

to represent the requirements in the form of a

quotation or SAP.

2. The order is submitted to production. 2. The software model of equipment is generated by

the configurator.

3. Mistakes and oversights are detected, at best,

during preacceptance (if any) or, at worst, when the

system has been delivered to the customer.

3. The generated model is tested using a simulator as

if the software was installed on real hardware.

4. Mistakes made at the stage of system ordering are

detected by simulation.

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5. The order is transferred to production and delivered

to the customer.

WHAT ARE THE BENEFITS OF OUR SOLUTION?

With such an approach, any mistakes made at the

ordering stage are very costly.

The customer has a possibility to see the ordered system

under simulation prior to its implementation in

hardware and decide what needs to be added/deleted or

how to correct the order.

Page 11: White paper: Automatic generation of customized industrial control systems

WHAT ARE OUR SUCCESS STORIES?

Customer: Austria-based provider of

integrated hardware and software

solutions for vehicle emission testing

Challenge: Multi-level HMI for

measurement and control systems

Technologies: .NET, C++, GDI+, C#, WPF

Key results:

Customizable configurable HMI with:

automated UI configuration

automated configuration of large

data flows

procedure editor – a special

instrument which allows controlling

the equipment status in real-time

Case study: Creating Multi-Level HMI for Measurement and Control Systems http://www.appsys.net/case-studies/case_study_creating_multi_level_hmi_for_measurement_and_control_systems.html

Page 12: White paper: Automatic generation of customized industrial control systems

How can your business benefit

from our solution?

Contact Applied Systems to learn how

you can enhance production process

with automatic generation of

industrial control systems.

Tel: +375 17 227 10 80

Email: [email protected]

www.appsys.net