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Mineograph Mining Automation Software

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Page 1: Mineograph Mining Automation Software

is

Proud participant of

Booth No. 29500

Page 2: Mineograph Mining Automation Software

Comprehensive Online Mining Software

“What's measured improves” - Peter F. Drucker

Page 3: Mineograph Mining Automation Software

EMPOWER YOUR MINING OPERATIONS

Concept & Design Mineograph is a proven online ERP for mining industry, designed & developed to increase productivity of Man, Machine and Operational activities.

Vision & Purpose To provide right information, to support planning and gain control through automation of operations.

Evolution & Development Extensive experience of working with leading mining companies and executing live mining case studies.

www.mineograph.com

Page 4: Mineograph Mining Automation Software

BUSINESS CHALLENGES OF MINING INDUSTRY

Effective use of resources Effective Planning and Utilization of resources and maintenance of equipment.

Achiveeop*miza*on

Achieve optimization to maximize utilization of given time and resources

Gain control over remote Single centralized system to control and monitor multiple sites inline with corporate office

Access to operational MIS with single Source of truth / single source of data / Centralized data source / real time live data

Understand and respond to issues and to take quick decisions

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Page 5: Mineograph Mining Automation Software

OPTIMIZE YOUR MINING OPERATIONS

A powerful management information tool to

  Increase efficiency

  Improve Productivity

  Reduce & Control Costs

  Plan & Forecast

  Achieve Greater accountability

  Site - Head office coordination

  Analyze & Report

  Effectively track performance and deviations

www.mineograph.com

Page 6: Mineograph Mining Automation Software

PMS

FMS

ACHIEVE OPERATIONAL EXCELLENCE

Stores Indents Purchase Orders Receipts Issues

Assets Plant machinery

Servicing Tires

Spares & Lubes

Production Trips Blasting Drilling Screening Crushing

PRMS

Corporate Office

HR

Site

OMS

HR PMS

IMS

Page 7: Mineograph Mining Automation Software

Inventory Management Goods Receipts / Goods Issues and Stock transfers

Human Resource Management Payroll, employee performance, policies, training and Safety

Purchase Management Indents, RFQ, Comparative statement and Purchase Order management

Project Management Tracks project performance, targets,

benches, budgets, resource deployment

Operations Management Tracks trips, production & activity

performance,

Fleet Management Equipment performance, maintenance,

availability & utilization, alerts

MODULES THAT TRANSFORM

Contract Management

Alerts

Budget

Safety

User Management

www.mineograph.com

*telematics

*telematics

*OPTIONAL

Page 8: Mineograph Mining Automation Software

ASPECTS THAT INFORM

Variables

Standards Analysis

Tracking of Parameter Activity

Costs

Contributions History Deviations

www.mineograph.com

Page 9: Mineograph Mining Automation Software

TELEMATICS DATA EASE – GIS/GPS, IOT AND OBD

  Real time data capturing of trips and production.

  Real time location and status of equipment.

  Real time tracking of equipment available hours, utilization hours, idle hours, break down hours, speed,

tonnage.

  Real time tracking of equipment health.

  Dynamic assignment of dumpers to loaders to avoid time delay in Queuing in cycles.

  Route optimization

  Customized GIS maps with geo fencing for designated identification of areas.

  Real time fuel management (Dispensing, Equipment, Diesel browser, etc.), tyre pressure management system,

real time weight and other OEM related data feed from OEM provided sensors in the equipment.

  Bio – Metrics time and attendance system.

  Dynamic new loading points designation-using excavators.

www.mineograph.com

Mineograph receives data from combination of GPS, IOT and OBD devices installed in the equipment.

Page 10: Mineograph Mining Automation Software

TELEMATICS DATA EASE – GIS/GPS, IOT AND OBD

www.mineograph.com

Mineograph receives data from combination of GPS, IOT and OBD devices installed in the equipment.

  MIS on computer system and mobile as per client’s requirement.

  Visual and Audible alerts and alarms

  Mine Compass facility on FCS and control center.

  Navigational guidance through GPS for operators.

  Navigational guidance through GPS for field staff or emergency staff to attend breakdown or emergency in the

mobile app and control center.

  Hazardous route alert to operators and control center.

  External and FCS camera monitoring.

  API to integrate and interface with external system.

  Configurable workflow.

Page 11: Mineograph Mining Automation Software

TELEMATICS SYSTEM OVERVIEW

GPS Satellite

Mine Site

Sensor Data

Internet

Internet

Java Connector (Jo & BAPI)

Mine Control Center & Business Users

Already existing System if any

Page 12: Mineograph Mining Automation Software

Asset code KDUM34 Shift: A (8.00 – 16.00) Trips: 19 Tonnage: 6125.00t BCM: 2300

Latest: Excavator: EX19 Load time: 13/01/2016 – 11:30:34 Dump time: 13/01/2016 – 11:41:27

Fuel60%

Tonnage 327

Status: in transit Speed: 61KM PH

203t 63.1 %

Operator: NA Average Load P/T:

DIAGNOSTICS

Last HMR: 17380h

TRACKING ALL ASSETS

Engine oil level60%

ALL SITES

Water temperature

Coolant level56%

Page 13: Mineograph Mining Automation Software

DASHBOARD INSIGHT

Appealing look and feel, user-friendly navigation, dedicated dashboard

overview for each module.

www.mineograph.com

Page 14: Mineograph Mining Automation Software

OPERATIONS MANAGEMENT OPTIMIZE OPERATIONS

Overview on trips, production, drilling, blasting, crushing,

screening,

Targets against Trips, Production, Drilling, operating parameters,

actuals Vs survey, accident summary,

www.mineograph.com

Page 15: Mineograph Mining Automation Software

FLEET MANAGEMENT ASSET PERFORMANCE

Intelligent MTBF (Mean Time Between Failures) and MTTR (Mean Time to Repair) system

Tyre history, tyre comparison and

tyre management, spare life and spare management

Fuel management, Fuel / mile

consumption deviation for each asset

Man machine allocation deviation

Service / maintenance deviation

for each equipment at a particular hour

www.mineograph.com

Page 16: Mineograph Mining Automation Software

PURCHASE MANAGEMENT SYSTEM SMART PURCHASE

Automatic indenting system

Intelligent re-order engine with alerts

Dynamic consumables master

Multiple levels of approval process

Intelligent supplier shortlisting

Instant update of inventory

www.mineograph.com

Page 17: Mineograph Mining Automation Software

INVENTORY MANAGEMENT SMATER INVENTORY

•  Stocks & Store Management

•  Stock Summary

•  Goods Receipt note

•  Bills of Summary

•  Inward/Outward

•  Delivery Confirmation

Fuel

Spares

Lubricants

Ground Engaging Tools

Inventory Management

Inventory Management

Batteries

Tyres

Safety Materials

Stationery

www.mineograph.com

Page 18: Mineograph Mining Automation Software

HUMAN RESOURCE MANAGEMENT MAXIMISE HUMAN POTENTIAL

Drivers Operators

Maintenance Staff Administration Staff

Support Staff Management

Drivers Operators Maintenance Staff Administration Staff Support Staff Management Travel Communication

Human Resource Management

www.mineograph.com

Payroll

Time & Attendance

Leaves

Wages, Advances and Compensation

Workers comp and temporary disability

Performance Management

Page 19: Mineograph Mining Automation Software

1

Project Management Operations Management

Activity wise costing Effectively tracks each vertical cost such as drilling, blasting, screening, crushing, excavation, dumping, etc., across the operations and arrives cost per cubic meter or cost per metric ton.

Drives

Operators

Maintenance Staff

Administation Staff

Support Staff

Management

Travel

Comminocation

Prod Related Cost

Other Cost

COSTING COST CONTROL

www.mineograph.com

Page 20: Mineograph Mining Automation Software

MIS ANALYZE, FORESEE & PREDICT

Analysis

Production Analysis & Forecast Site Comparison Analysis

Actual Vs. Projections Availability & Utilization

Consumable Life report Equipment Make & Model

Comparison Analysis Report Engine Life report

Breakdown Analysis Tire Life Report

Activity costing & cost analysis Equipment Analysis

www.mineograph.com

Page 21: Mineograph Mining Automation Software

Inventory Management

Human Resource Management

Purchase Management

Project Management

Operations Management ,

Fleet Management

MODULE MIS - 360

www.mineograph.com

Project Master report Monthly actuals Vs. survey reports

Budgets Vs. actuals Reconciliation Report

Periodic & daily & Shift wise Production Drilling, Blasting, Mining, Crushing, Screening

Dispatch & Receipts Equipment working Hours

Equipment Master Report Equipment Costing Report

Equipment Life and Periodical Report Equipment Performance Report

Abnormal Observation Accident & Breakdown Report

Scheduled Maintenance Report Equipment Wise Diesel Consumption Report

Equipment Wise Spares & Lubricants Issue Equipment Wise Tire Issue Report

Indents report Purchase orders Order status by item, by vendor Supplier information Goods received and receivable reports Delivery status Approval status Consumables report Alerts

Re-order report Stock summary Non moving & fast moving items report Consumption report

Payroll employee performance training and Safety

Page 22: Mineograph Mining Automation Software

Abraham & Stevens IT Services Pvt. Ltd. Vaishanavai@36 Road No. 36, Jubilee Hills Hyderabad - 500033 (A.P.) INDIA +91 99599 11166 +91 98481 35194 +91 40 23541166

Core General Systems Inc. 293 Pebble Beach Dr, Brentwood, CA – 94513, USA +1 408 714 9725 +1 408 796 8699

ABRAHAM&STEVENS

Page 23: Mineograph Mining Automation Software

“Efficiency is doing the thing right. Effectiveness is doing the right thing.” - Peter F. Drucker

Page 24: Mineograph Mining Automation Software

LOGIC WILL GET YOU FROM A TO B

IMAGINATION

W I L L T A K E Y O U

EVERYWHERE

Albert Einstein