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PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 1Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 2Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC
Leverage Virtual Design to Build a Better System
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 3Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Agenda
Discussion
Concurrent development of electrical, mechanical, and control systems
Operator Training systems
Studio 5000® Logix Emulate™
Virtual Design
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 4Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Virtual Design
Increases design productivity and reduce risk with virtual design
Machine Prototyping Throughput Analysis Virtual Commissioning Operator Training Systems
Easily design and build next
generation machines with
confidence
Optimize throughput with simple, real-time 3D simulation of
complex dynamic processes
Design, test, validate & commission production lines and new SKU’s before they are put
into service
Reduce risk and improve operations by training workforce
in a safe, virtual environment
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 5Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Hardware in the Loop (HiL)
Simulation of an industrial process interacting with physical
Logix5000™ controller.
Software in the Loop (SiL)
Simulation of an industrial process interacting with a Studio
5000 Logix Emulate™ controller.
Virtual Design Overview
Pros: Requires no hardware, scalable with minimal costs, ability to
manipulate speed of clock, easily synchronize for real-time simulation
Cons: Performance can vary from physical hardware
Pros: Exact performance regards to scan times, same
instruction set executed
Cons: Can’t manipulate speed of clock, requires physical
hardware and space, costly to simulate large systems
EtherNet/IP or TCP/IP
or RSLinx OPC
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 6Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Emulation vs. Simulation
Emulation: Imitation of behavior of an electronic system with the help of another type of electronic
system/computer
You emulate Controllers, I/O cards, servo drives, etc
Simulation: Imitation of behavior of the physical system with the help of a electronic system/computer
You simulate process changes and behaviors, mechanical systems & physical reactions, etc
Depending on the needs, both Emulation
and/or Simulation are necessaryStudio 5000 Virtual Design
Process Simulation
Equipment Simulation
Control System
Emulation
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 7Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
The Cost of Virtual Design (HIL vs SIL?)
Even though virtual design can help to reduce costs and
time to market, the level of fidelity strongly affects the
cost equation
Most systems can be simulated in parts or with a low
level of detail, making simulation viable and convenient
High fidelity fully virtual simulation for large systems
might not be economically viable
In many cases, the cost of the virtual design, although
high, is compensated and justified by savings in time and
other areas of the engineering solution
Cos
tLevel of FidelityBasic Realist
Level of SimulationParts System
HiL
SiL
Emulate
Risk
There’s a compromise between the level of
detail and the cost of virtual design
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 8Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Agenda
Discussion
Concurrent development of electrical, mechanical, and control systems
Operator Training systems
Studio 5000® Logix Emulate™
Virtual Design
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 9Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Architect Logix Designer View DesignerApplication Code ManagerStudio 5000® Logix Emulate™
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 10Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Logix Emulate?
Emulation of
Logix5000™ controllers
• Run and test application code without physical controllers and Input/Output (I/O)
• Provides advanced debugging to support code validation and virtual commissioning
• Control execution speed to identify potential issues
• Simulate discrete I/O
Emulation of
HMI applications
• Run and test FactoryTalk®
View SE/ME without having to connect to a physical controller
• 3rd party HMI applications also supported via RSLinx OPC
New! Logix Emulate for Operator Training
• Studio 5000 Logix Emulate™
for Operator Training provides the ability to interface with high fidelity process simulators and Operator Training Systems
• Snapshots, high speed data interface, scan and time control
What is
Simulate your system in a safe, virtual environment
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 11Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Getting Started Is Easy Access is similar to a physical controller
Switch a project file between the emulator and a controller
Download the application to the emulator, just like you would for a physical controller
Emulate mimics the ControlLogix® chassis on a personal computer
Multiple controllers can be emulated on a single computer
A second emulated controller or 1789-SIM module can be used to simulate I/O
Data can be passed between controllers using produce / consume tags
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 12Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Consistent User Experience If you can configure a Logix Controller, you can configure Studio 5000® Logix Emulate™
Look and feel mimics a ControlLogix® processor
Visualization of controller status
Run, Program and Remote modes supported via soft key-switch
and/or Studio 5000 Logix Designer®
Access configuration, properties and selections for:
Single Scan mode
Clear major faults
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 13Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Code Troubleshooting SimplifiedBreak-Point / Trace-Point Capabilities
Trace-point (TPT) – Provides the trace information when the appropriate condition is detected
Break-point (BPT) – Provides trace information and halts the application execution
Instructions are executed with application logic and trigger the operation when the rung goes true
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 14Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Configuring Studio 5000® Logix Emulate™
Simple, intuitive, easy-to-access configuration
Start, stop and adjust execution time
Configure tracing and when to
display the values
Access and display trace data
Configure time stamps
Access the trace log file location
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 15Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Testing HMI ApplicationsSimulate Control Code and HMI Interaction all from a single PC
Step 1: Create Logix application and run in Studio 5000®
Logix Emulate™
Step 2: Create shortcut(s) in RSLinx® Enterprise for
the tags being tested.
Step 3: Map the HMI tag properties to the shortcut(s)
created and run the application to verify.
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 18Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Agenda
Discussion
Concurrent development of electrical, mechanical, and control systems
Operator Training systems
Studio 5000® Logix Emulate™
Virtual Design
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 19Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Operator Training SystemsNew interface provides tight integration with Operator Training Systems
Enables powerful operator training capabilities by connecting an emulated control
system to high fidelity process simulators
• Create a safe classroom environment for operators to learn the system
• Enable more robust system testing to verify design and implementations before commissioning
• Prove out process and/or system design changes without impact to the running system
• Snapshot/Restore functionality enables the ability to restore process to an instant in time for situational training
• Data interface provides robust mechanism to inject simulated process control dynamics into the system
• Enables ability to halt/resume execution of the controller for pausing a process
3rd Party Operator Training Software
• Snapshot/Restore functionality enables the ability to restore process to an instant in time for situational training
• Data interface provides robust mechanism to inject simulated process control dynamics into the system
• Enables ability to halt/resume execution of the controller for pausing a process
MYNAH
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 20Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Operator Training System Interface Reduce operator errors and identify control system errors before startup
Enables ability to halt/resume
execution of the controller for
pausing a process
Snapshot/Restore functionality
enables the ability to restore process
to an instant in time for situational
training
Also used for
pre-startup validation
Process Simulation Software
Emulated Controllers
New OTS
Controller
Ensure that your team is trained and prepared for the unexpected
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 22Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
How To Get Started on Integration OTS Vendor Integration Process
If you’re an OTS vendor and would like to get in touch with Rockwell Automation to establish an interface, please send an email to [email protected]
Rockwell Automation will establish an agreement with the vendor directly and provide the necessary software and information to get started
Current OTS Vendors that have established agreements with Rockwell Automation Logix Emulate for OTS are:
Please check our website: http://www.rockwellsoftware.com for additional information and vendors as they become available
Mynah – Mimic Andritz – Ideas Schneider - SimSci DYNSIM
Cape – VPLink Honeywell – Unisim
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 23Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Agenda
Discussion
Concurrent development of electrical, mechanical, and control systems
Operator Training systems
Studio 5000® Logix Emulate™
Virtual Design
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 24Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Automation Productivity – Virtual DesignEngineering Cycle reduction from Computer Aided Engineering to a functioning plant
Solidworks / Inventor / … for design
IndustrialPhysics for machine and Hardware In the Loop (HIL) simulation
HoloLens for visualization
Studio 5000® LogixEmulate™ for developing Machine Controller application code
Logix Control Systems on EtherNet/IP.
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 25Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
VIDEO DEMO…
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 26Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 27Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 28Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 29Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 30Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 31Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 32Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 33Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Agenda
Discussion
Concurrent development of electrical, mechanical, and control systems
Operator Training systems
Studio 5000® Logix Emulate™
Virtual Design
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 34Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
Virtual Design
Increases design productivity and reduce risk with virtual design
Machine Prototyping Throughput Analysis Virtual Commissioning Operator Training Systems
Easily design and build next
generation machines with
confidence
Optimize throughput with simple, real-time 3D simulation of
complex dynamic processes
Design, test, validate & commission production lines and new SKU’s before they are put
into service
Reduce risk and improve operations by training workforce
in a safe, virtual environment
PUBLIC Copyright © 2017 Rockwell Automation, Inc. All Rights Reserved. 35Rockwell Automation TechED 2017 @ROKTechED #ROKTechED
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