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OPERATION TRAINING OPERATION TRAINING CRANES AND HOISTS CRANES AND HOISTS Crane &Hoist Operator………… Crane &Hoist Operator………… Safety Safety Training,,,,,,,,,,,,,,,,,, Training,,,,,,,,,,,,,,,,,,

Train the trainer overhead Cranes operation training

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Page 1: Train the trainer overhead Cranes operation training

OPERATION TRAINING OPERATION TRAINING CRANES AND HOISTSCRANES AND HOISTS

Crane &Hoist Operator…………Crane &Hoist Operator…………Safety Training,,,,,,,,,,,,,,,,,,Safety Training,,,,,,,,,,,,,,,,,,

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QUALIFICATIONSQUALIFICATIONS►11-3.1.3 Qualifications for 11-3.1.3 Qualifications for

Operators of Floor-Operated Operators of Floor-Operated Cranes or CarriersCranes or Carriers

►Personnel shall be required by Personnel shall be required by the employer to pass a practical the employer to pass a practical operating examination. operating examination. Qualification shall be limited to Qualification shall be limited to the specific type of equipment the specific type of equipment for which examined.for which examined.

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The Users ResponsibilitiesThe Users Responsibilities

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All candidate for the Crane and Hoist operation job should be in the interest of safety and be able to meet the minimum requirements before being considered for training.

The basic requirements are as follows:

Must pass Hearing and Vision Testing per State Requirements.

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Age

Most state laws, which govern the operations, require that a person shall have passed their 18th birthday before being allowed to operate an overhead crane.

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VisionStandard visual acuity of 20/20 should be met. This can be measured by a number of devices. Color vision should be

checked and field of vision should be determined.

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.Reaction Time

Measures how quickly the person reacts to a set of signals or to an emergency. (The Up Button sticks closed)

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Distance Judgement

Measurement of depth perception is important for Crane Operators.

Hearing

Several devices are available to test hearing ability. The person should be able to meet standard requirements.

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General Health

The company doctor should determine the physical fitness of the individual. Any tendencies toward heart trouble, epilepsy, dizzy spells, diabetes, high blood pressure, or physical defects should be studied to determine physical fitness. If the doctor approves

of an individuals physical condition, the candidate should be considered as having passed this phase of the requirements.

Physical Examination

A urinalysis and blood serology test should be given to every candidate for a Crane Operator’s job. If the individual meets

standard requirements they can be considered as having passed this phase of the requirements.

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Literacy

Most state laws that govern the operations, site that an individual must be able to read and write in English before

being allowed to operate an overhead crane.

This list is the minimum suggested requirements generally recognized by most states.

bill bro
MUST HAVE GOOD HEARING AND VISION PER STATE CODE.
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SAFETY RULES

There are many safety rules that have been set up to be observed by Crane Operators. However, if you follow these

rules you will observe most of the necessary precautions while operating your crane.

.

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► THE OPERATOR MUST KNOW WHERE THE MAIN LINE THE OPERATOR MUST KNOW WHERE THE MAIN LINE POWER DISCONNECT IS LOCATED.POWER DISCONNECT IS LOCATED.

► MAIN DISCONNECT MUST BE CLEARLY MARKED AND MAIN DISCONNECT MUST BE CLEARLY MARKED AND FLOOR ACCESSABLE AND LOCKABLEFLOOR ACCESSABLE AND LOCKABLE

► On floor- or remote-operated cranes, a disconnectOn floor- or remote-operated cranes, a disconnectdevice of the enclosed type shall be provided in thedevice of the enclosed type shall be provided in theleads from the runway conductors. This device shouldleads from the runway conductors. This device shouldbe mounted on the bridge near the runway collectors.be mounted on the bridge near the runway collectors.

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Designated - selected or assigned by the employer or the employer's representative as being qualified to perform specific duties.

1. No one but a regularly authorized operator is allowed to use any crane.

2. Before moving trolley or crane bridge, be sure that the hook is high enough to Clear all obstacles.

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3. Under no circumstances permit your 3. Under no circumstances permit your crane to crane to

“bump” into another crane or run the “bump” into another crane or run the bridge or bridge or

trolley into end stops trolley into end stops..

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Do not run into the End StopsDo not run into the End StopsOn Top Running or Underhung On Top Running or Underhung

CranesCranes

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Underhung End StopsUnderhung End StopsDo not hit if possibleDo not hit if possible

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4. The operator SHALL NOT leave their position at the controls while a load is suspended.

5. ENSURE YOU PUT UP CAUTION TAPE,SOMEONE STAND BY LOAD,PUT SOMETHING UNDER THE LOAD.

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► 5. Hoist Chains/Wire Rope 5. Hoist Chains/Wire Rope SHALL NOTSHALL NOT be wrapped be wrapped around the load. Slings must be utilized. around the load. Slings must be utilized.

► Load Chain is Grade 8Load Chain is Grade 8 , , Sling Chain Is Grade 80Sling Chain Is Grade 80 ► Load Chain will not Stretch & Load Chain will not Stretch & Sling Chain WillSling Chain Will

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► .6. Do not carry load over people on .6. Do not carry load over people on floor; sound warning devices if crane is floor; sound warning devices if crane is equipped to warn persons nearby. equipped to warn persons nearby. THIS IS A TOP RUNNING CRANE B30.2 / THIS IS A TOP RUNNING CRANE B30.2 / 1910.1791910.179

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7. 8. 9. 7. Do not allow anyone to ride on a load carried by the crane

or on the crane hook. 8. Do not drag slings, chains, or lifting devices out from under loads that have been landed.

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9. If you are asked to do something that you DO NOT believe is safe, you should refuse to do it and call your foreman/supervisor in charge for advice.

9A. This Beam has no rating, Operator can not use system until it is rated with proper capacities.

10. An Operator MUST NOT operate a crane if he/she is not physically fit to do so.

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11. Check All Capacities For Max Load You Can Pick, 11. Check All Capacities For Max Load You Can Pick, “Never Overload”“Never Overload”

It Is The Operators Duty To Know All Capacities Before It Is The Operators Duty To Know All Capacities Before Making A LiftMaking A Lift..

Bridge, Monorail, Jib, Trolley, Hoist, Rigging.Bridge, Monorail, Jib, Trolley, Hoist, Rigging.All must have ratingAll must have rating

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Check all CapacitiesCheck all Capacities

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12. In case of a problem always STOP operation and open the power switch.

If your crane fails to respond correctly call your foreman/supervisor.

Attempting to get out of difficulty by repeating the operation may make the condition worse instead of better

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13. When your crane is down for 13. When your crane is down for repairs, assist the repairman. After repairs, assist the repairman. After completion of any repair, make sure completion of any repair, make sure that bolts, tools, ect. have been that bolts, tools, ect. have been removed so that no injury to removed so that no injury to personnel or damage to equipment personnel or damage to equipment will result from falling objects when will result from falling objects when the crane is returned to service.the crane is returned to service.

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14. Never go on top of the crane or permit anyone else to do so without opening the main switch and placing a warning tag or lock on it. If you find a main switch with a warning tag or lock DO NOT close the switch.

NOTE: Unless you are the one who opened the switch and are absolutely sure there is no one on the crane or crane runway.

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► Crane operators must follow Crane operators must follow the signals given to them only the signals given to them only by authorized persons (THE by authorized persons (THE ASSIGNED RIGGER) and ASSIGNED RIGGER) and should ignore directions given should ignore directions given by others during operation of by others during operation of their equipment.their equipment.

► The only EXCEPTION to this The only EXCEPTION to this rule is if ANYONE commands rule is if ANYONE commands them to EMERGENCY STOP.them to EMERGENCY STOP.

► The operator should stay The operator should stay focused of your surroundings-focused of your surroundings-be aware of any unusual be aware of any unusual sounds or warnings. sounds or warnings.

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KNOW Your Hand SignalsKNOW Your Hand Signals

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Cranes and Hoists are designed to make “Vertical lifts” of loads ONLY.

DO NOT angle/side load unless it has been determined by a qualified person not to pose a hazard to equipment or personnel.

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All employees are to read All employees are to read B30.16B30.16

►Employer is to have a copy of the Employer is to have a copy of the manufacturers manual on site!manufacturers manual on site!

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TOP RUNNING CRANES RUN ON TOP RUNNING CRANES RUN ON TOP OF ALL RAILSTOP OF ALL RAILS

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► UNDERHUNG CRANES UNDERHUNG CRANES ► HOISTS RUNNING ON THE BOTTOM OF THE HOISTS RUNNING ON THE BOTTOM OF THE

FLANGE OF A BEAM IS CALLED AN FLANGE OF A BEAM IS CALLED AN UNDERHUNG SYSTEM.UNDERHUNG SYSTEM.

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JIB HOIST MANUALJIB HOIST MANUALStill need daily inspectionsStill need daily inspections

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WALL MOUNT JIBWALL MOUNT JIBPicture show 2Picture show 2ndnd trolley . How trolley . How

Much can you pick up no more Much can you pick up no more than the beam is rated for.than the beam is rated for.

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► THE HOIST DRUM WILL HAVE TWO FULL WRAPS OF ROPE LEFT ON THE THE HOIST DRUM WILL HAVE TWO FULL WRAPS OF ROPE LEFT ON THE ► DRUM AT THE LOWEST POSTION.DRUM AT THE LOWEST POSTION.

► Whats wrong with this wire rope? Whats wrong with this wire rope?

► 1.Dead end kinked, 1.Dead end kinked,

► 2. Deviations2. Deviations

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► LIMIT SWITHES ARE NOT USED AS A LIMIT SWITHES ARE NOT USED AS A OPERATING STOP.OPERATING STOP.

► Limit switch - a switch that is operated by Limit switch - a switch that is operated by some part or motion of a power-driven some part or motion of a power-driven machine or equipment to alter the electric machine or equipment to alter the electric circuit associated with the machine or circuit associated with the machine or equipment. equipment.

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Lever ActivatedLever ActivatedLever is bent operator needs to Lever is bent operator needs to

tell supervisortell supervisor

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Lever Activated By weightLever Activated By weight

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GEARED LIMITGEARED LIMITThis is attached to drum of This is attached to drum of

Hoist.Hoist.

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Load Protector Load Protector (Limits weight that can be (Limits weight that can be

picked)picked)

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Load MarkingLoad Marking► 11-1.1.1 Rated Load Markings — Crane11-1.1.1 Rated Load Markings — Crane► The rated load of the crane shall be marked The rated load of the crane shall be marked

on the crane, and if the crane has more than on the crane, and if the crane has more than one hoisting unit, each hoist shall have its one hoisting unit, each hoist shall have its rated load marked on the hoist or its load rated load marked on the hoist or its load block so that the rated load marking shall be block so that the rated load marking shall be legible from the ground or floor. legible from the ground or floor. The The combined load on all hoists on the combined load on all hoists on the crane shall not exceed the rated load of crane shall not exceed the rated load of the crane.the crane.

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OPERATIONOPERATION►THE CAPACITY OF THE CRANE OR HOISTING THE CAPACITY OF THE CRANE OR HOISTING

SYSTEM SHALL BE CLEARLY MARKED ON SYSTEM SHALL BE CLEARLY MARKED ON EACH SIDE OF CRANE.EACH SIDE OF CRANE.

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► WARNING DEVICES SHALL BE USED TO WARNING DEVICES SHALL BE USED TO WARN EMPLOYEES OF CRANE WARN EMPLOYEES OF CRANE MOVEMENTS.MOVEMENTS.

► WARNING DEVICES ARE REQUIRED ON WARNING DEVICES ARE REQUIRED ON CAB & REMOTE CONTROLLED CRANES. CAB & REMOTE CONTROLLED CRANES. Bells, Buzzers, Lights, EctBells, Buzzers, Lights, Ect

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► WHEN OPERATING A CRANE OR HOIST THE OPERATOR WHEN OPERATING A CRANE OR HOIST THE OPERATOR WILL NEVER JOG OR REVERSEWILL NEVER JOG OR REVERSE THE LOAD TO CAUSETHE LOAD TO CAUSE THE LOAD TO SWINGTHE LOAD TO SWING. NEVER TRY TO STOP IT WITH . NEVER TRY TO STOP IT WITH YOUR HANDS OR BODYYOUR HANDS OR BODY

► MOVE TROLLEY OR BRIDGE TO MEET LOAD AT SWING MOVE TROLLEY OR BRIDGE TO MEET LOAD AT SWING OF TRAVEL. OF TRAVEL. Or try slow down the load to reduceOr try slow down the load to reduce angleangle

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CHECKING THE LOAD AND CHECKING THE LOAD AND MOTOR BRAKESMOTOR BRAKES

► LIFT THE LOAD A FEW INCHES OFF THE LIFT THE LOAD A FEW INCHES OFF THE GROUND. Stop the lift and see if the load GROUND. Stop the lift and see if the load stops and holds.stops and holds.

► If the load keeps going, even if it is a few If the load keeps going, even if it is a few inches, the motor brake is to loose and needs inches, the motor brake is to loose and needs adjusted.adjusted.

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► ONLY LIFT THE LOAD HIGH ENOUGH TO CLEAR ONLY LIFT THE LOAD HIGH ENOUGH TO CLEAR ANY OBJECT IN YOUR PATH.ANY OBJECT IN YOUR PATH.

► NEVER EXCEED THE LOAD RATING ON YOUR NEVER EXCEED THE LOAD RATING ON YOUR SYSTEM.SYSTEM.

► Must be clearly marked on each side of BeamMust be clearly marked on each side of Beam

► Operators should be trained in the use of fire Operators should be trained in the use of fire extinguisherextinguisher

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KNOW THE LOADKNOW THE LOAD► THE OPERATOR IS NEVER TO EXCEED THE THE OPERATOR IS NEVER TO EXCEED THE

CAPACITY OF THE CRANE.CAPACITY OF THE CRANE.► Look on shippers tag for the weight or weigh the Look on shippers tag for the weight or weigh the

item on shipping scale with use of fork truck.item on shipping scale with use of fork truck.► If unsure always ask !If unsure always ask !

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PATH OF OPERATOR

DAILY INSPECTION

1910.179

B30.2 OPERATION

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►Daily inspectionsDaily inspections shall be performed by shall be performed by the crane operator prior to beginning the crane operator prior to beginning shift and through observation during shift and through observation during normal operation.normal operation.

              

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IN PLANT PRE-OPERATION SAFETY EXAMIN PLANT PRE-OPERATION SAFETY EXAMOVERHEAD CRANE PREOPERATION CHECK OVERHEAD CRANE PREOPERATION CHECK

LISTLIST

1. TAGGED CRANE OR HOIST1. TAGGED CRANE OR HOIST Check that crane or Check that crane or hoist is not tagged out -of-orderhoist is not tagged out -of-order

2.2. Control DevicesControl Devices Test run that all motions agree Test run that all motions agree with control device marking. with control device marking.

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OPERATING CONTROLS

ALL LABLES MUST BE LEGABLE

MUST HAVE STRAIN RELIEF ATTACHED

PENDENT MUST NOT HAVE ANY CRACKS

Push Button Covers can not be Split or broken

Need to be Color Coded, Shock resistant

Need to be permanently identified by function and direction

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Pendent Warning tagsPendent Warning tags►11-1.1.3 Warnings11-1.1.3 Warnings►On floor-operated hoists, warnings are On floor-operated hoists, warnings are

to be into be inaccordance with ASME B30.16.accordance with ASME B30.16.

►All Electric power or air-power hoists All Electric power or air-power hoists shall have affixed to the hoist, load shall have affixed to the hoist, load block, or controls, a label or labels block, or controls, a label or labels displaying information concerning displaying information concerning operating procedures. B30.16 16-1.1.4operating procedures. B30.16 16-1.1.4

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IN PLANT PRE-OPERATION SAFETY EXAMIN PLANT PRE-OPERATION SAFETY EXAMOVERHEAD CRANE PREOPERATION CHECK OVERHEAD CRANE PREOPERATION CHECK

LISTLIST3. Brakes3. Brakes - Check that all motions do not have - Check that all motions do not have

excessive drift and that stopping distance is excessive drift and that stopping distance is normal.normal.

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► 44. TWO BLOCKING LOWER BLOCK COMES IN CONTACT . TWO BLOCKING LOWER BLOCK COMES IN CONTACT WITH UPPER HOIST HOUSINGWITH UPPER HOIST HOUSING

► 55. THE TROLLEY IS USED TO MOVE HOIST IN ONE OF . THE TROLLEY IS USED TO MOVE HOIST IN ONE OF TWO DIRECTIONSTWO DIRECTIONS

► 66. THE BRIDGE IS USED TO MOVE THE HOIST & . THE BRIDGE IS USED TO MOVE THE HOIST & TROLLEY IN DIFFERENT DIRECTIONSTROLLEY IN DIFFERENT DIRECTIONS

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IN PLANT PRE-OPERATION SAFETY EXAMIN PLANT PRE-OPERATION SAFETY EXAMOVERHEAD CRANE PREOPERATION CHECK OVERHEAD CRANE PREOPERATION CHECK

LISTLIST 7. 7. HooksHooks - Check for damage, cracks, nicks, - Check for damage, cracks, nicks,

gouges, deformations of the throat opening not to gouges, deformations of the throat opening not to exceed (5%), wear on the saddle not to exceed exceed (5%), wear on the saddle not to exceed 10% Check load bearing point , and hook has 0 deg 10% Check load bearing point , and hook has 0 deg twist Per B30.5twist Per B30.5

from the plane of the unbent hook. Check lower from the plane of the unbent hook. Check lower hook bearing for freedom of movement.hook bearing for freedom of movement.

8.8. Hook LatchHook Latch - If hook latch is required, - If hook latch is required, check for proper operation. check for proper operation.

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Insure all rigging is in bowl of hook. Not on safety latch, Safety latch is for holding loose rigging on hook.

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Pre Operation InspectionPre Operation Inspection

10. 10. Wire RopeWire Rope - Check for broken - Check for broken wires, broken strands, kinks, any wires, broken strands, kinks, any deformation or damage to rope deformation or damage to rope structure. (Check for reduction in structure. (Check for reduction in diameter) diameter)

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Maximum Broken Wires 12 per lay, Maximum Broken Wires 12 per lay, 4 per Strand4 per Strand

Check for Reduction in DiameterCheck for Reduction in Diameter

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Wire Rope ChecksWire Rope Checks►Wire rope, check for external corrosionWire rope, check for external corrosion► Inner wire breakage, wires poking out Inner wire breakage, wires poking out

from the inside of the ropefrom the inside of the rope►Rope StretchRope Stretch►Loosening or tightening of rope lays, Loosening or tightening of rope lays,

This is caused by shock loading the This is caused by shock loading the RopeRope

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Damaged WIRE RopesDamaged WIRE Ropes

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NEVER USE A BAD ROPE!

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Check Sheaves for Rope Prints, Check Sheaves for Rope Prints, This can cause rope to break This can cause rope to break buy holding them from any buy holding them from any

movementsmovements

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Pre Operation InspectionPre Operation Inspection 11.11. Hoist Chain Hoist Chain - Check for cracks, - Check for cracks,

nicks, gouges, wear and stretch-nicks, gouges, wear and stretch-check that the chain is in the check that the chain is in the upper and lower sprockets and upper and lower sprockets and has no twist in it.has no twist in it.

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HOIST CHAIN IS GRADE 8 / CASE HARDEN

CHECK CHAIN FOR SCRAPING AT AREA OF USAGE

IF IN ANY QUESTIONS ASK SOME ONE.

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Chain Saddle WearChain Saddle Wear

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UPPER CHAIN SPROCKETUPPER CHAIN SPROCKETThis shows why a chain WEAR IS This shows why a chain WEAR IS

BADBAD

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Take Chain to floor then check Take Chain to floor then check it. Look on inside and outside of it. Look on inside and outside of

chain. check chain for twistchain. check chain for twist

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Lower Block Lower Block ChecksChecks

► 12.12. Check Sheaves Upper and Lower, Check Hook Check Sheaves Upper and Lower, Check Hook in block assembly. Check the Hook Bearing for in block assembly. Check the Hook Bearing for freefree movementmovement. Check Sheave Guard for damage. Check Sheave Guard for damage

► 1313. Check the Sheave pin and Sheaves for Proper . Check the Sheave pin and Sheaves for Proper Movement. Does the Lower Pin Rotate when the Movement. Does the Lower Pin Rotate when the Hoist is raised?Hoist is raised?

► 1414. Load testing not to exceed 125% max.. Load testing not to exceed 125% max.

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PART #2 OPERATION CHECK PART #2 OPERATION CHECK LISTLIST

►15.15. Reeving Reeving-- Check that the wire Check that the wire rope is properly reeved and that rope is properly reeved and that rope parts are not twisted around rope parts are not twisted around each other.each other.

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CHECK FOR PROPER WIRE ROPE CHECK FOR PROPER WIRE ROPE REEVINGREEVING

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PART #2 OPERATION CHECK PART #2 OPERATION CHECK LISTLIST

► 16.16. Limit Switches Limit Switches-- Check that all upper limit Check that all upper limit devices stops the lifting motion of the hoist devices stops the lifting motion of the hoist load block before striking any part of the hoist load block before striking any part of the hoist or crane. Check all limiting devices for proper or crane. Check all limiting devices for proper operation. Trolleys ,Bridges, robot arms ect.operation. Trolleys ,Bridges, robot arms ect.

► NOTE: All Shop star units have load protectors. NOTE: All Shop star units have load protectors. Per specs do not two block or test daily.Per specs do not two block or test daily.

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Check All limit Switches daily at Check All limit Switches daily at each the beginning of each shift each the beginning of each shift

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SPAN = CENTER OF CRANE WHEEL TO CENTER OF CRANE WHEEL

SKEWING= ONE SIDE OF BRIDGE IS AHEAD OF OTHER SIDE OF

BRIDGE/ call Supervisor or tell your team leader

ROPE DRUM= MUST HAVE TWO WRAPS ON DRUM AT LOWEST POINT.

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Daily Operation Checks Part Daily Operation Checks Part # 1# 1

Quick Review Quick Review TAGGED CRANE OR HOISTTAGGED CRANE OR HOIST - Check that crane or hoist is not tagged out –of- - Check that crane or hoist is not tagged out –of- orderorder Control DevicesControl Devices - Test run that all motions agree with control device - Test run that all motions agree with control device

marking. marking. BrakesBrakes - Check that all motions do not have excessive drift and that - Check that all motions do not have excessive drift and that

stopping distance is normal. stopping distance is normal.

HooksHooks - Check for Damage, Cracks, Nicks, Gouges, Deformations of the - Check for Damage, Cracks, Nicks, Gouges, Deformations of the throat opening, Wear on the saddle or load bearing point, and Twist. Refer throat opening, Wear on the saddle or load bearing point, and Twist. Refer to the manual furnished by the original crane manufacture to the manual furnished by the original crane manufacture

Hook LatchHook Latch - If hook latch is required, check for proper operation. - If hook latch is required, check for proper operation.

Wire RopeWire Rope - Check for broken wires, broken strands, kinks, any - Check for broken wires, broken strands, kinks, any deformation or damage to rope structure. (no reduction in diameter) deformation or damage to rope structure. (no reduction in diameter)

Hoist ChainHoist Chain - Check for cracks, nicks, gouges, wear and stretch-check - Check for cracks, nicks, gouges, wear and stretch-check that the chain is in the upper and lower sprockets and in the chain guide.that the chain is in the upper and lower sprockets and in the chain guide.

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Daily Operation Checks Part Daily Operation Checks Part # 2# 2

Quick Review!Quick Review!► ReevingReeving-- Check that the wire rope is properly reeved and that rope Check that the wire rope is properly reeved and that rope

parts are not twisted about each otherparts are not twisted about each other

► Limit SwitchesLimit Switches-- Check that all upper limit device stops the lifting Check that all upper limit device stops the lifting motion of the hoist load block before striking any part of the hoist or motion of the hoist load block before striking any part of the hoist or crane.crane.

► Oil leakageOil leakage-- Check for any sign of oil leakage on the crane and on the Check for any sign of oil leakage on the crane and on the floor beneath the crane.floor beneath the crane.

► Unusual SoundsUnusual Sounds-- Check for any unusual sounds from the crane or Check for any unusual sounds from the crane or hoist mechanism while operating the crane or hoist.hoist mechanism while operating the crane or hoist.

► Warning and Safety LabelsWarning and Safety Labels-- Check that all warning and other safety Check that all warning and other safety labels are not missing and are legible.labels are not missing and are legible.

► Housekeeping and LightingHousekeeping and Lighting-- Check area for accumulation of Check area for accumulation of material to prevent tripping or slippingmaterial to prevent tripping or slipping

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► ReferencesReferences► ASME/ANSI B30.2, "Overhead and Gantry Cranes (Top Running ASME/ANSI B30.2, "Overhead and Gantry Cranes (Top Running

Bridge, Single or Multiple Girder, Top Running Trolley Hoist)." Bridge, Single or Multiple Girder, Top Running Trolley Hoist)." ► ASME/ANSI B30.9, "Slings." ASME/ANSI B30.9, "Slings." ► ASME/ANSI B30.10, "Hooks." ASME/ANSI B30.10, "Hooks." ► ASME/ANSI B30.11, "Monorails and Under hung Cranes." ASME/ANSI B30.11, "Monorails and Under hung Cranes." ► ASME/ANSI B30.16, "Overhead Hoists (Under hung)." ASME/ANSI B30.16, "Overhead Hoists (Under hung)." ► ASME/ANSI B30.17, "Overhead and Gantry Cranes (Top ASME/ANSI B30.17, "Overhead and Gantry Cranes (Top

Running Bridge, Single Girder, Under hung Hoist)." Running Bridge, Single Girder, Under hung Hoist)." ► ASME/ANSI B30.20, "Below-the-Hook Lifting Devices." ASME/ANSI B30.20, "Below-the-Hook Lifting Devices." ► ASME/ANSI B30.21, "Manually Lever Operated Hoists." ASME/ANSI B30.21, "Manually Lever Operated Hoists." ► Code of Federal Regulation, Title 29, Part 1910.179, Code of Federal Regulation, Title 29, Part 1910.179,

"Overhead and Gantry Cranes." "Overhead and Gantry Cranes." ► Code of Federal Regulation, Title 29, Part 1910.184, "Slings." Code of Federal Regulation, Title 29, Part 1910.184, "Slings." ► Code of Federal Regulation, Title 29, Part 1926.550, "Cranes Code of Federal Regulation, Title 29, Part 1926.550, "Cranes

and Derricks." and Derricks." ► Mechanical Engineering Department Design Safety Standards, Mechanical Engineering Department Design Safety Standards,

Chapter 2.2, "Lifting equipment." Chapter 2.2, "Lifting equipment." ► CMAA Specification No. 70, Specifications for Electric CMAA Specification No. 70, Specifications for Electric

Overhead Traveling Cranes. Overhead Traveling Cranes. ► CMAA Specification No. 74, Specifications for Top-Running and CMAA Specification No. 74, Specifications for Top-Running and

Under-Running Single-Girder Electric Overhead Traveling Under-Running Single-Girder Electric Overhead Traveling Cranes Utilizing Under Running Trolley Hoist. Cranes Utilizing Under Running Trolley Hoist.

► NFPA 70, Article 610, Cranes and Hoists. NFPA 70, Article 610, Cranes and Hoists.   

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4 Basic Types of Slings4 Basic Types of Slings

►Alloy Chain SlingsAlloy Chain Slings►Synthetic SlingsSynthetic Slings►Wire Rope SlingsWire Rope Slings

►Metal Mesh SlingsMetal Mesh Slings

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CODES FOR SLINGS & BELOW CODES FOR SLINGS & BELOW THE HOOK DEVICESTHE HOOK DEVICES

►1910.184 (SLINGS) FEDERAL LAW1910.184 (SLINGS) FEDERAL LAW►ANSI B30.20 (LIFTING DEVICES)ANSI B30.20 (LIFTING DEVICES)►ANSI B30.10C (HOOKS)ANSI B30.10C (HOOKS)►ANSI B30.9c (SLINGS)ANSI B30.9c (SLINGS)►ANSI B30.20a BELOW THE HOOK ANSI B30.20a BELOW THE HOOK ►MANUFACTURERMANUFACTURER

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Operators DutiesOperators Duties► Operator InspectionOperator Inspection► Inspect each time before use, no records requiredInspect each time before use, no records required► Technical InspectionTechnical Inspection► At a minimum once every 12 monthsAt a minimum once every 12 months► Records requiredRecords required► Check data tag for legibility. Check data tag for legibility. ► Check sling reach data.Check sling reach data.►

1910.184(e)(3)(ii)1910.184(e)(3)(ii) The employer shall make and The employer shall make and maintain a record of the most recent month in which maintain a record of the most recent month in which each alloy steel chain sling was thoroughly inspected, each alloy steel chain sling was thoroughly inspected, and shall make such record available for examination. and shall make such record available for examination.

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Check reach on slings Check reach on slings (Reach info is on sling tag)(Reach info is on sling tag)

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Center Of GravityCenter Of Gravity

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Chocker's Picking BarChocker's Picking Bar

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Basket HitchBasket Hitch

“ “Basket” - loading with the sling passed Basket” - loading with the sling passed under the load and both ends on the hook . under the load and both ends on the hook . You may need two slings to balance the You may need two slings to balance the loadload

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Vertical Hitch, Chocker HitchVertical Hitch, Chocker Hitch

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Synthetic Web Sling Synthetic Web Sling InspectionInspection

► Inspect each time before useInspect each time before use►Tag present, and legible.Tag present, and legible.

►No Burns or melting any type.No Burns or melting any type.►No snags, punctures, tears, or cutsNo snags, punctures, tears, or cuts►No broken or worn stitchesNo broken or worn stitches►No distortion of fittingsNo distortion of fittings►No exposed “tattletales”No exposed “tattletales”

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RequirementsRequirements

►No makeshift links formed from rods, No makeshift links formed from rods, or boltsor bolts

►No mechanical coupling links No mechanical coupling links

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RequirementsRequirements►No screw linksNo screw links

► UNLESS APPROVED FOR UNLESS APPROVED FOR OVERHEAD LIFTINGOVERHEAD LIFTING

Page 89: Train the trainer overhead Cranes operation training

Slings & Below the Hook Slings & Below the Hook Lifting DevicesLifting Devices

► Must display the following informationMust display the following information

Serial#

Model # & or Sling type

Manufactures name

Rated Load at Single ,Basket or Chocker

Page 90: Train the trainer overhead Cranes operation training

Below the Hook Lifting Below the Hook Lifting Devices InspectionDevices Inspection

►Operator Daily before useOperator Daily before use►Make sure Capacity is listedMake sure Capacity is listed►Periodic at least annually with recordsPeriodic at least annually with records