Mikko valmet pmc for argentina seminar on june16 180516 mb

Valmet Fabricsfor

Paper Machine Clothing

Mr. Mikko BlomGeneral Sales Manager,Fabrics, PMC, Latin America

Mr. Antonio FotiPartner, Technical DirectorTFP Productec, Argentina

Paper Machine Clothing, PMC

Valmet’s Fabrics in general• PMC and Filter Fabrics

BlackBelt – Shoe press belt

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Agenda

Valmet’s full scope offering for the pulp and paper industry2

Press Felt Technology, some cases• Needling• SMO – coated press felt

Forming Fabrics and Dryer Fabrics - TFP Productec S.A.5

Valmet Fabricsin

General

PMC and Filter Fabrics

PMC - High-quality fabrics for the entire

18 May, 20164

pulp, paper, board and tissue making lines

© Valmet | Author / Title

Formingfabrics

Pressfelts

Dryerfabrics

Shoe pressbelts

Filtration (Filter fabrics)Valmet delivers filter fabrics to a variety of industries

Filter fabricsGeneral presentation5

Miningindustry

Pulp andpaperindustry

Chemicalindustry

Energyplants

Commerciallaundries

Valmet Fabrics’ locations

Tianjin – China• Filter fabrics

Juankoski – Finland• Forming fabrics

Ovar – Portugal• Filter fabrics

Belo Horizonte – Brazil• Filter fabrics

Tampere – Finland• Press felts• Dryer fabrics• Shoe press belts• Filter fabrics

Łódź – Poland• Filter fabrics

Tianjin – China• Forming fabrics• Dryer fabrics• Filter fabrics

Winthrop – USA• Filter Fabrics

Aiken – USA• Filter Fabrics

6 General presentation

Valmet Fabrics PMC locations

Juankoski – Finland• Forming fabricsTampere – Finland

• Press felts• Dryer fabrics• Shoe press belts• Filter fabrics

Tianjin – China• Forming fabrics• Dryer fabrics• Filter fabrics

7 General presentation

Buenos Aires - Argentina• Forming Fabrics• Dryer Fabrics• Valmet PMC representative

Valmetpartner

Fastest P&B PMs – Valmet PMC market shares

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Valmet for pulp, board,paper and tissue

Widest range for the pulp and paper industry

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1 Wood handling

2 Heat and powerproduction

3 Chemical pulping

4 Chemical recovery

5 Pulp drying

6 Recycled fiber

7 Mechanical fiber

8 Stock preparation

9 Board andpaper making

10 Tissue making

Automation• Distributed Control System

(DCS)• Performance solutions• Quality Control System (QCS)• Profilers• Analyzers and measurements• Industrial internet solutions• Automation services• Process simulators• Safety systems and solutions

Services• Mill and plat improvements• Spare and wear parts• Paper machine clothing

and filter fabrics• Roll services• Services for evaporation

plants, power and recoveryboilers

• Services for environmentalequipment

Technologies

Press Felt Technology

Needling

Press Felt needling

ü Two components: Base fabric and Batt layersü Hundreds of strokes on cm2…

12 August 2015

NK9 around 140.000 needles

Press Felt needling

ü Hundreds of strokes on cm2…

13 August 2015

Press Felt needling

ü Hundreds of strokes on cm2…

14 August 2015

Proper needling

18 May, 2016 © Valmet | Author / Title15

Nice, smooth felt surface Room to improve…

Press Felt Technology

SMO – TMOcoated felts

TMO-SMO orders since 1995

May 2016:4000 pcs of TMO

1300 pcs of SMO

Tamfelt PowerPoint template / mik18 May, 201617

TMO = TransMaster Open = endless feltSMO = SeamMaster Open = seam felt

PMC/PRESSING

TAMFELT

1. Impregnation with transfer roll2. Drying3. Crosslinking4. Grinding

- Water- Solvents

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Impregnation

TMO – Manufacturing process

Tamfelt PMC /S. Somero 18 May 201619

SMO Normal felt

Pressure 10 MPa

Carbon Imprints

Original target for coated feltsExtra smooth felt surface

litre/min

Nip dewatering vs. Uhlebox dewatering

Std press felt TMOtime


SMO –TMO further achievementsNew records in….

ü PULPü To all positionsü Improvement life timeü PU (especially euca) up to 180 daysü Other positions > 200 days

ü TISSUEü Seam felt SMO also for tissueü Case in Swedenü 1800 m/min, 16…31 g/m2ü Easy installation, low energy,

45days on machine, repeat order

ü BOARDü Seam felt SMO for shoe pressü Case in Polandü High quality FBB for small boxesü No seam markingü Improved smoothness

ü Printing & Writingü Seam felt SMO for 3rd pressü Case in Argentinaü Fine & copy paper, brown paperü Double life time, up to 135 days

Shoe Press Belt

BlackBelt

Shoe Press…?For Pulp Drying, Board, Paper and Tissue machines - SymBelt

ü Press shoe is stationary, shoepress belt and counter roll rotate

ü Oil film lubricates between Pressshoe and rotating belt

ü Shoe press gives around 4%more dryness after the presssection… which is correspondingaround 16% more production, or16% less energy consumption fordrying


Shoe Press

Counter roll

Shoe Press for different grades

ü Pulp

ü Tissue (Visconip)

ü Board

ü Paper


Belt manufacturing methods

Base weave over two rolls (conventional)

Rotation molding over aform(”ribbon flow”)

Centrifugal casting inside a mold

Valmet Fabrics’ method

Different reinforcing structures in belts

Straight reinforcingyarns in threelayers: BlackBelt

Straightreinforcingyarns in twolayers

Woven basefabric

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BlackBelt –Shoe Press Belt

• Casting inside a steelmould assures theaccurate diameter

• Straight reinforcing yarns in3 layers guaranteeoutstanding dimensionalstability

• Unique polymer minimizesthe external wear• Maximal dryness through

the entire life time• Longest lifetimes


BlackBelt -recent achievements

ü PULPü BlackBelt SG as a standard for all

Valmet Pulp Drying Machinesü Case in Brazilü Dryness in Suzano Maranhao

>56% after press sectionü Over 700 days in machine

ü TISSUEü BlackBelt HD as a standard for all

Valmet Visconip tissue machinesü Case in Chileü BlackBelt + Valmet press felt, first

time ever energy under 1800KWh/t (SEC)

ü BOARDü BlackBelt HD for high quality FBB to

maintain the bulk with maximumdrynessü Case in Chileü 3 years + new 3 years 100% of

belts in quality leader FBB BM

ü Printing & Writingü BlackBelt E for the world fastest

paper machines (>2000 m/min)ü Case is Spainü BlackBelt E 98,8 MNC (million nip

cycles), standard belt <40 million

Manufacturing video of BlackBelt….J


Paper machine clothingForming fabrics Press felts Shoe press belts


Broke Conveyorswet end, cutter