Masutti cap tissue machines and technologies to produce tissue

Valmet

Tissue Machines and Technologies to

Product Tissue

Xian, China

Advantage DCT

machine

manufacturing &

assembly

Karlstad, Sweden

Complete tissue

machines

Valmet TissueTechnology units

2

Biddeford,

USA

TAD Rolls &

Air Systems

Pescia, Italy

Rewinders

© Valmet | Author / Title

Gorizia, Italy

Yankee hoods &

ventilations

Darwen, UK

Yankee services

(Infinikote and

Grinding)

Valmet Tissue Market and technology leader new machines (2000-2015)

3

24%

12%

10%

8%7%

6%

33%

MARKET SHARE

Valmet

Others

RISI 2015

• Valmet – only supplier present

on all markets

• North America 60%

• Middle East 54%

• Western Europe 22%

• Eastern Europe 16%

• Latin America 27%

• China 15%


Best technology

Valmet TissueOne tissue machine for every need

5

Advantage™ NTT™

technology

Plain and textured tissue

Advantage™ Thru-Air®

technology

Structured tissue

Advantage™ DCT®

technology

Plain tissue

• High quality

• Efficient and reliable

• From low to high capacity

- medium to large machines

• Cost-efficient

• Low energy and water

consumption

• Virgin and recycled pulp

• Product flexibility

• All markets

• Premium quality

•Efficient and flexible production

- swing capabilities

• High capacity

• Low energy- water and fiber

consumption


• Full flexibiltiy

• Markets with demands on high

quality and/or capacity

• Superior quality

• Efficient and reliable

• High capacity

• Cost-efficient


• Product flexibility

• Mature markets with high

quality demands


Valmet TissueOne tissue machine for every need

6 © Valmet | Author / Title

Advantage DCT Technology

7

Up to 2.8m

(112”)

Up to 3.8m

(150”)

Up to 5.6m

(222 ”)

Up to 8.0m

(316”)

DCT 100 Family DCT 135 Family DCT 200 Family DCT 300 Family

2200 m/min DCT 100 TS DCT 135 TS DCT 200 TS DCT 300 TS

2000 m/min DCT 100 HS DCT 135 HS DCT 200 HS

1800 m/min DCT 100 + DCT 135 + DCT 200 +

1600 m/min DCT 100

1300 m/min DCT 60

1000 m/min DCT 40

Speeds & widths


Advantage DCT Technology

8

Machines Family

DCT 100

DCT 100+

(1800 mpm)

(5900 fpm)

DCT 100 HS

DCT 100 TS(2200 mpm)

(7220 fpm)

DCT 60(1300 mpm)

(4265 fpm)

DCT 40(1000 mpm)

(3280 fpm)

DCT 135+

DCT 135 HS


(7220 fpm)

DCT 200

DCT 200+

DCT 200 HS


DCT 300


Texturized Tissue

© Valmet | Author / Title9

Texturized Paper


Fiber savings 15 – 20%, and may go up to 25%

Texturized Paper


NTTFormation Zone


Upside down crescent former

Felt and Wire

All the benefits from this technology

– Excellent formation

– Easy to operate

– Easy to find Manpower

– Proven technology

– CD basis weight control with dilution

NTT Formation Zone

NTTPressing Section


One suction roll with steam box:

moisture CD profile control!

Press separated from the Yankee

2 Loops: felt and NTT belt

Shoe Press SymBelt – up to 48% dryness

Sheet transferred to the NTT belt

Press Section

NTTBelts


NTT Belts

NTTDrying Section


NTT Dryin Section Ribbed Yankee

Insulated heads to ensure low energy

consumption

Advantage Air Cap Hood and Air System

Yankee doctors

– Higher Load

– Special coating

NTTReel Section


NTT Belts Gentle to the paper and absorbs

vibrations

Winding process controlled for whole

diameter

Ensuring the caliper is preserved and

even

NTTThe most flexible technology for texturized premium tissue

Experiences from first Advantage NTT installation

Products with premium quality

(bulk and softness)

High flexibility

– Conventional tissue & towel

– Textured tissue & towel

– Easy belt change and configuration in less than 3h

High speed capability

– Up to 2000 m/min in plain mode

– Up to 1800 m/min in textured mode

Higher production compared to

conventional machines

– 185 ton/day in plain mode (NTT 100: 2.8m)

– Even higher production reached for high basis

weight towel (drying capacity available)

10 machines sold and 2 in operation

Advantage NTT 100: 2.8m

Papel San Francisco, Mexico


../0 Concepts/NTT/ADNPM 2nd symposium.pptx

../0 Concepts/NTT/ADNPM 2nd symposium.pptx

Utilizing energy efficient technologiesAnd services


ViscoNip PressHigh Flexibility between quality and energy consumption

High linear load – Up to 7% more dryness => 25% energy saving

Low linear load– 5-10 % fiber saving

– 5-10% increased bulk and softness

– Improved Runnability

Even moisture profile: uniform sheet

transfer & coating => better heat transfer

and higher converting eficiency

Long lifetime: felt (>60 days) & sleeve (~

500 days)

Advantage ViscoNip press


200 °C

Advantage ReDryFree energy for higher bulk and lower energy

Experience from 1st installation

Bulk increase

– Up to 8% bulk gain

Dryness & Energy

– Up to 3% dryness increase

– Up to 12% thermal energy saving

© Valmet | Author / Title20

Advantage ReTurne Free electrical energy for the fan pump

Results from 1st installation (DCT 100)

Top speed in only 5 days

Energy Recovery of 50% from fan pump

electrical energy

Energy recovery 24% better than

guarantee

Annual savings of 200 mil euros (Italian

cost)

Total de 3 ReTurnes sold to the same

customer after start-up

Energy Recovery System

Advantage ReTurne


22

Yankee Dryer Head Insulation

The head insulation consist of stainless

steel plates divided into sections for easy

handling and inspection of the journal

bolts.

Plates are insulated on the inside. The

plate covering the manhole is equipped

with an opening for access to Yankee

interior.

5-10% reduced steam consumption.

Improved working environment.

Increased safety.


Valmet Yankee DryerCast Iron & Steel


Valmet Yankee Dryerdesign features

• Ample, through-going bolting and rigid yet compact flanges without gaskets eliminates risk of steam leaks and crevice corrosion.

• Shell geometry optimized for high and even heat transfer while maintaining the stiffness and strength the total shell thickness provides. Optional, market leading, thermal spray coatings.

• Effective and robust condensate removal systems for high performance and trouble free operation.

• Optional, well-proven head insulation for saving energy.

• Single wall SS journal insulating sleeves.


Valmet Steel Yankee Dryerdesign

• Based upon Valmet’s long

experience of Yankee dryers

and paper machines

• Certified according to ASME

-manufacturing of welded

(and cast) pressure vessels

according to Section VIII

Division 1 and 2

• High safety, performance

and availability

• Infinikote® or HS600 thermal

spraying

-the world standard for

Yankee and MG thermal

coatings


Advantage AirCap


Advantage WetDust


Valmet RewindersElectromechanically controlled

REELITE 18 REELITE 20 REELITE 25

Basis weight 12:40 gsm 12:40 gsm 12:40 gsm

Speed up to 1.800 mt/min 2.000 mt/min 2.000 mt/min

Finished reel up to 2.200 mm 2.500 mm 2.600 mm

Trim width up to 3.800 mm 5.600 mm 7.000 mm

Carrying drum 600 mm 750 mm 900 mm 28 © Valmet | Author / Title

Repeat orders2000-2014

No. of

Customers

No. Of orders

3 8 or more

6 3 - 6

14 2

Valmet Tissue way to

operate

Long term relations

built on

• Mutual trust

• Joint development

• Excellent team work

Working in close relationship with our customers

30

World’s fastest tissue machines1) Hayat Kimya, Turkey 2.210 m/min – Valmet Advantage DCT 200TS tissue machine2) SCA Neuss, Germany 2.200 m/min – Beloit (now incorporated in Valmet)3) Fabrica Papel de San Francisco TM4, Mexico, 2.160 m/min – Valmet Advantage DCT 100HS


31

Record high energy efficiencyAdvantage DCT 200 with Advantage ViscoNip press

KC Baijo, Mexico


OptifFloTM Head box

Yankee head insulation

Visco NipTM

press technology

OptiFinerTM PRO Refiner

Utilizing Best Mill designIntegrated systems for highest efficiency

OptiScreenTM MS

Machine screen

OptiSlushTM VMi

Bale pulper

Vacuum blower

Steam generator

in Air system

Energy studies &

Training

Energy Monitoring

System

32

Advantage ReTurne

Energy recovery system


Services

Masutti cap tissue machines and technologies to produce tissue