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GLNG CONSTRUCTION PROJECT Curtis Island Gladstone Australia Strengthening workplace safety through capable and effective Site Emergency Response

GLNG Construction ERT

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GLNG CONSTRUCTION PROJECT

Curtis Island Gladstone Australia

Strengthening workplace safety through capable and effective

Site Emergency Response

Being disconnected from mainland emergency services

agencies meant that the construction project needed

to provide a fully self sufficient 24 hour emergency

and medical response capability on site.

Building an LNG plant offshore from mainland

Australia not only proved to be a huge logistical

challenge, it has also proven to be a significant

safety challenge.

The medical services were provided through a private

contractor managed by Construction Site Management.

Doctors, Nurses, Emergency Paramedics and support

staff on 24 hour call worked from two on site fully

equipped medical facilities.

Facing the Challenges

The Construction Emergency Response Team (ERT)

consisted of five direct hire personnel, operating 24/7

from a stand alone station fully equipped with fire

appliances, light response vehicles, technical rescue

equipment and breathing apparatus.

Facing the Challenges

Under Queensland Government Legislation, the QldFire and Emergency Services (QFES) is the combatantauthority for all emergencies involving fire,hazardous materials and rescue and where life,property or the environment are under threat.

Creating the Framework

The Construction ERT aligned their operationalframework with the QFES. This meant that in the eventof a significant emergency incident occurring thatwould require QFES involvement on site, theapplication of their assistance on scene and thetransition of command and control would have beenseamless and non-problematic.

Creating the Team

The Construction ERT consisted of 5 fulltime emergency responseprofessionals, each with between 15 to 35 years experience workingin Australian Fire and Rescue departments across Australia.

These 5 members made up the original team which consisted of:

• 1 Coordinator / Supervisor

• 1 Team Lead Support / Service Technician

• 3 ERT Team Leaders

The 3 ERT Leaders were supported by a team of keencraft workers, who all worked in different areas andtrades of the construction workforce, working bothday and night shifts. These additional membersassisted in the provision of 24 hour on call coverage.

Creating the Team

In order to maintain a minimum manning model acrossthe duration of the project a total of seventy (70)craft direct hire employees were given training in abroad spectrum of emergency response skills andknowledge over a three year period.

As the plant entered the commissioning phase, riskmodelling identified a need for an increasedemergency response capability to cover theintroduction of flammable fuels and feed gases to theplant.

To offset this shortfall in coverage an additionalcrew of 6 fulltime Emergency Response professionalswere contracted by the customer through a privatecompany to support the Construction ERT.

Adapting to Developing Risk

These additional crew members were contracted bythe customer but were managed by the ConstructionERT Coordinator under a mutual agreement with thecustomer.

Starting from Scratch

The majority of the craft ERT had no previous experience in emergency response so their training started from the basics.

A lot of commitment and dedication was required to ensure safety was active from the start.

To make sure the project got off to a safe start,priority was given to building the basics for the craftteam members.

Building the Basics

External training providers were sourced to provide off-site nationally recognized training in a range of knowledge and skills areas commensurate with basic

Fire and Rescue operations.

Training sessions were either held at the

Construction Fire Station facilities or out on site.

Training on site in the construction zone enabled a

more realistic and rigorous environment for learning

and practice.

Building the Basics

This off-site training was augmented by continual skills maintenance on-site through weekly training sessions.

Training for craft ERT members was continually provided in the following fields:

Building the Basics

Fire Response

HAZMAT / Chemical Spill Response

Self Contained Breathing Apparatus

Road Crash Rescue Response

Confined Space Entry and Rescue Response

Safe Work at Heights and High Angle Rescue

Advanced First Aid and Emergency Care

Advanced Resuscitation and AED

Structural Firefighting, Search and Rescue

On the Site Skills Training

On the Site Skills Training

Structural Firefighting, Search and Rescue

HAZMAT / Chemical Spill Response

On the Site Skills Training

HAZMAT / Chemical Spill Response

On the Site Skills Training

Road Crash Rescue Response

On the Site Skills Training

Road Crash Rescue Response

On the Site Skills Training

Confined Space Rescue

On the Site Skills Training

Confined Space Rescue

On the Site Skills Training

Work @ Heights and Vertical Rescue

On the Site Skills Training

Work @ Heights and Vertical Rescue

On the Site Skills Training

Night Shift Training & Rescue Exercises

On the Site Skills Training

Structural Collapse

On the Site Skills Training

Structural Collapse and Stabilisation

On the Site Skills Training

Benefits and Adding Value

By utilizing craft employees in this critical function, the whole project experienced a higher level of safety capability and presence throughout construction and commissioning.

The increased presence of skilled ERT members within the workplace added to an overall sense of confidence through the greater workforce.

Benefits and Adding Value

By providing Craft ERT with a high level of trainingand development, they claimed a sense of ownershipof their position and responsibility to uphold ahigher standard of workplace participation.

Benefits and Adding Value

Additional benefits included:

A rapid response to all emergency calls and incidentson site anywhere, anytime. Average incident dataindicated that a response crew was on the scene inless than two minutes of a call for assistance.

Benefits and Adding Value

A greater control of incidents and a better responsecapacity was achieved through early informationcollection and incident planning.

Having craft ERT able to respond immediately to thescene with radio contact to duty crews meant thatERT and medical teams could receive vitalinformation prior to arrival and allow for a degree ofpre-planning and a more effective level of action.

Of the seventy craft employees that made up the teamduring the project, more then thirty of themcompleted the training requirements and have beenawarded the nationally recognized qualification:

Certificate III Mines Emergency Response and Rescue.

Since commencing operations, the ERT has:

Responded to 70+ Emergency calls on site & in camp

Responded to 470+ Fire alarm activations

Assisted with 70+ Medical evacuations to mainlandmedical facilities

Assisted to deliver 12000+ New Starter Inductions

Delivered 3500+ Gas detector training sessions

Developed over 200 Rescue Plans for high risk works

Accomplishments & Achievements

The Construction ERT became a comprehensive resource that assisted in the planning and implementation of the project’s Environment, Safety and Health Management System.

Contributing and Participating

The ERT were:

Actively engaged in the development and implementation of the Emergency Preparation & Response Plan (EPRP) from its inception.

Proactively engaged with the customer in conducting risk modelling of critical aspects of commissioning and start-up procedures and processes.

Tasked with managing and conducting audits of all site flammable goods storages, chemical storages and all portable and fixed fire protection facilities on site.

Contact:

Kevin Lucas

Emergency Response Coordinator

Email: [email protected]

Cell: +61 413 214 145

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