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Pharmaceutical Research From lab to factory

Pharmaceutical Research "from lab to factory"

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Research work

Pharmaceutical ResearchFrom lab to factory

SchemePharmaceutical ResearchHistory.Thinking method.Research steps.Know HOW.Production scales.

Heliopolis ResearchR&D department.Biodiagnostics example from lab to factory.Another approach.New era.

Cuban Green RevolutionIn 1960 two years after the Cuban revolution, U.S made his constructions Soviet aid ,other aids to this developing country.Thus leads Castro revolution leader to perform a meeting with the scientist and business men, What is the main source of Medicine Herbal medicine

Now Cubas pharmaceuticals exports for 2015 = 87.7 million USD.

Scientific thinking method

Research steps1. Determine the problem & define the question to answer2. Find general background about your problem/question.3. Use the library to find books.4. Use article indexes to find and follow the research regarding your problem/question.5. Consider using the Internet to find government information and open access articles related to your topic.6. Collect, read, evaluate and write what you have learned.7. Cite the information you have found so that others will be able to follow your research trail.

- Practical knowledge on how to accomplish something which means that it is difficult to transfer to another person by means of writing it down or verbalizing it.- know-how is Technology transfer component in national and international environments.

Production scales

Laboratory scaleResearch .Information gathering.Information processing.Prototyping.Produce small amounts.

Pilot scaleSet the testing methods.Produce batches.Improve the quality.Small factory

Industrial scaleContinuous production.High volumes.Waste reduction.

R&D department main mission is connectingscience and industry.SEKEM play this role through its phytopharmaceutical branch ATOS pharma.

BiodiagnosticsResearch project -From idea to application.-From import to export.-From trading to production.

ResearchBeginning with full understand of research work done before by Dr. Alaa Barakat, Dr. Zainab Zakaria and colleague Mr.Omar Ahmed Khaled.

Then representation of our prototype at the 2nd Cairo international Innovation exhibition at Baron Palace.

And The 3rd exhibition at the Cairo castle.

Preparation of product inserts (leaflet) with our Medical department.

Implementation steps(Production line setup)

Production area preparation

Adjusting

Technical information, warehouse preparation, ISO 13485 Documentation, Production bottle neck

Prototype comparison with competitors product (efficiency)

Production CapacitySamples for quality check, Propaganda -samples distribution-, Quality Standards, Quality training, Sales Technical support -Tenders).

Biodiagnostics Future Phase (2):-- Production capacity improvement (New area, bigger team) - Producing the raw materials (uncut sheet, Plastics -Cassettes and droppers-).Produce new diagnostic products.

Research in HeliopolisR&D department working on a new treatment for antibiotic resistant bacteria.Through invitro and invivo experiments.

Laboratory and PPE precautions

Testing animals

IV and IP injection

Samples

Testing

Results

BioTechnologyNew era of using the biological systems as a factory instead of chemical synthetic of molecules.Ex:- Extraction of Penicillin from Penicillium.Catalase enzyme for hydrogen peroxide decomposition instead of manganese dioxide or other compounds.Finally biotechnology provides high technology for healthier products and easier processes.

Biotechnology applicationAgriculture - increasing yield.improving protection from insects and disease.increasing their crops tolerance to heat, drought, and other environmental stress.Environmental Replace pollutant pesticide and herbicide.Recycling agricultural waste to produce beneficial products.Remove pollutants from environment in safe way.Provide more land by getting high yield of a small land.

Biotechnology applicationMedicalLiving cells for research.Diagnostic products to early detection of diseases.Treatment (Pharmaceutical and gene therapy).Regenerative medicine for replacing defected tissues and organs (Stem cells).IndustrialCost reduction.Resource conservation.Food industry (Yogurt, Cheese, bread, Coffee whiteners,).Valuable products from waste (Vinegar, alcohol, Beer, ) Production scalability.

ThanksPresenter : Ahmed Yahia