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1Demonstrated Management Commitment
4 Procedures
And Performance Standards
6Safety Personnel
7 Integrated Organization
Structure
8Motivation And
Awareness
9Effective
Communication
11 Training And Development
10Incident Investigation
12 Audits And
Observations
5 Line Management Accountability
And Responsibility
2 Policies And
Principles
3Goals, Objectives
And Plans
PROCESSES AND ACTION ELEMENTS
STRUCTURAL ELEMENTS
LEADERS H IP E LE M E NTS
1
PHASE 1: CONTAINMENT
TATA STEEL SITE, JAMSHEDPUR, INDIA
PHASE 2: ESTABLISHING SYSTEMS AND PROCESSES
PHASE 3: SUSTAINING THE SAFETY WAY
Lost Time Injury Frequency Rate (LTF)
2
3
4
5
6
Project Auditing
Safety Briefings
Review JobHazards
CompulsoryTraining
SafetyCommittees
Job-SpecificProcesses
Field SafetyAudits
IdentifyingResponsibility
Synced SafetyMetrics
OperatingDisciplines
RewardingGood Safety
Ongoing PreventiveActions
MonitoringIndicators
Safety Messaging
Risk ControlProgram
ProtectiveEquipment
Workers SafetyMeetings
Contractors Safety Team
2002
1.0
0.5
0.02003 2004 2005 2006 2007 2008 2009
0.6
0.8 0.7 0.6 0.5 0.40.2
SAFETY RESOURCES
HELPING TO INSTILL A SAFETY MINDSET IN ORGANIZATIONSFor decades, DuPont has managed countless capital projects and turnarounds in our facilities worldwide. Years of DuPont contracted experience have resulted in identifying a six-step measurement and implementation process that drives contractor safety success. With this system, your organization will understand and apply our effective contractor safety management methodologies to control and build successful contracted environments.
case study
We help clients compile a qualified bidders list, pre-screened for safety compatibility with the organization’s operating safety principles.
Providing volumes of lessons learned, best practices and policy, we help clients craft binding documents that effectively communicate safety expectations.
This step enables clients to conduct an effective review of safety specifications in bid pre-award and kickoff meetings.
Our approach engages contract workers in the site and project safety culture, building skills, knowledge and a shared commitment to safety requirements.
We provide management system support that yields continuous improvement in system policy, procedure and safety administration.
We provide tools to capture and assess contractor performance periodically and upon contract completion.
Every day, Tata Steel manages more than 15,000 contractors at the company’s Jamshedpur site. With such a large contractor workforce often operating under their own safety rules, Tata Steel has had a significant and constant challenge maintaining the highest safety standards among its contractors.
The first step Tata Steel undertook was the implementation of the DuPont six-step contractor safety management system. These processes helped to develop a clear and well-defined roadmap for Tata Steel’s contractor safety improvement journey right from the start.
At Tata Steel, the immediate priority was to contain the injuries and fatalities. This was achieved through focused deployment of resources including:
While processes and standards provided the tools to improve work-place safety, the key to the transformational success still lies in influencing behavior and changing mindsets.
To keep motivating the Tata Steel organization, measures were taken to drive safety culture momentum including:
Between 2005 and 2007, Tata Steel implemented a variety of creative safety initiatives, including an Online Incident Reporting System to capture incidents or near-misses, so that their cause(s) could be identified, and suitable preventive and corrective measures taken.
Tata Steel received the World Steel Association Excellence Recognition in Safety and Health award in October 2009.
For more details, visit www.worldsafetydeclaration.com.
How to ensure that contract firms and workers are safely conducting their business on the project sites?
How did working safely have a positive impact on business objectives for both Company and its workers?
INJURY-FREE HOURS35 MILLION DURING THE CONSTRUCTION OF THEIR NEW BLAST FURNACE, TATA STEEL RECORDED
CONTRACTOR SELECTION
CONTRACT PREPARATION
CONTRACT AWARD
ORIENTATION ANDTRAINING
MANAGING THE CONTRACTORS
POST-CONTRACTEVALUATION
DUPONT’S SIX STEP CONTRACTOR SAFETY PROCESS
DUPONT’S 12 ESSENTIAL ELEMENTS OF WORKPLACE SAFETY
A CASE STUDY: TATA STEEL
The Challenge
The Foundation
The Plan
The Results
What Solutions Can Our Experts Customize For Your Business?
www2.dupont.com/sustainable-solutions
DuPont Contractor Safety Management solutions profoundly improve capital projects, turnarounds and contracted labor. Explore our customized solutions.
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