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Imagination at work. GE Healthcare Life Sciences December 2014 Fundamentals of Lab filtration Factors to consider when selecting a filter

Fundamentals of Lab filtration: Factors to consider when selecting a filter

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Page 1: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Imagination at work.

GE Healthcare Life Sciences

December 2014

Fundamentals of Lab filtrationFactors to consider when selecting a filter

Page 2: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Content

The main uses of filters in the laboratory

Importance of filter selection

The basics of selecting a filter

Filter materials

Selecting a filter paper

Selecting a membrane filter

Selecting a filter for HPLC/UHPLC

Page 3: Fundamentals of Lab filtration: Factors to consider when selecting a filter

The main uses of filters in the laboratory

Page 4: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Three main uses of filters in the laboratory

1. General laboratory filtration –

Isolating a solid from a liquid phase,

degassing, clarification etc.

2. Sample preparation prior to

analysis by an instrumental analytical

method such as HPLC/UHPLC/IC/ICP.

3. Instrument protection – for

example hydrophobic filter in a

pipette, vacuum pump protection

filters.

Page 5: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Importance of filter selection

Page 6: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Incorrect filter use may lead to:

• Increased time to filter a sample

• Need for multiple filters to obtain the required volume

for the analysis instead of one

• Increased pressure to push liquid through the syringe

filter

• Bursting the membrane and/or filter housing

• Observation of leachable in the results due to solvent

incompatibility

Filtration can become a bottleneck

Page 7: Fundamentals of Lab filtration: Factors to consider when selecting a filter

What can be the benefits of choosing an optimal filter?

• Increase filtration speed

• Simplified workflow

• Reduce time taken for filtration step

• Reduce the need for troubleshooting and repeat

analysis due to observation of leachables

• Improved ergonomics during filtration step

Page 8: Fundamentals of Lab filtration: Factors to consider when selecting a filter

The basics of selecting a filter

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Page 9: Fundamentals of Lab filtration: Factors to consider when selecting a filter

What is a filter?

In this context “a filter is a material

that will remove solids or liquid

droplets from a fluid stream”

Note: There are filters that work at

the molecular scale.

These types of filters will not be

considered here.

Page 10: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Factors to consider when selecting a filter

• What is to be filtered?

Liquid or gas

• What is the desired product?

Filtrate or solid

• What size particles are to be removed?

May or may not know the answer to this question. For

example if trying to remove bacteria, will need a filter with

pore size that is 0.2 µm or smaller

• Chemical compatibility & leachables

Aqueous or organic solvents

Click on this image to

select your filter online

Page 11: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Factors to consider when selecting a filter

• What volumes are to be filtered?

• What flow rates are required?

• Is a sterile filter needed?

• Regulatory requirements?

(e.g. USP Class VI, Food Contact etc.)

• What type of filter housing is required?

Click on this image to

select your filter online

Page 12: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Filter materials

Page 13: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Main filter materials and their formats

Cellulose filters

• Flat

• Prepleated

Glass fiber filters• Flat

• Syringe filters

• Filter vials

Membranes

• Flat

• Syringe filters

• Filter vials

Page 14: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Filter materials - differences

High loading capacity

Depth Filter Surface Capture

Low loading capacity

Cellulose & Glass Membranes

(Glass > Cellulose)

Page 15: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Differences between depth filters and membranes

Membranes

• Microporous structure

• Pore size range (typical) : 5 µm to 0.2

µm

• Surface retention of particles

• Limited loading capacity

• Do not release fibers

• Stable to 130 ºC

• Some membranes sensitive to organic

solvents

Depth filters (glass & cellulose)

• Retention rating based on 98% of

particles retained by filter

• Cellulose limit ~2 µm, Glass

microfiber limit ~0.7 µm

• Random fibrous matrix

• Particles trapped within filter

• High particle loading capacity

• May release fibers

• Stable to 500°C (glass microfibre)

• Resistant to organic solvents

Page 16: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Depth filters: differences between cellulose and glass fiber filters

Cellulose filters

• Lower loading capacity

• Larger retention rating

• Good temp. stability (up to 140 ºC)

• Good chemical compatibility

• Strong

• Can be ashed

• Can be folded

Glass fiber filters

• Higher loading capacity

• Smaller retention rating

• High temp. stability (up to 500 ºC)

• Excellent chemical compatibility

• Relatively fragile

• May bind proteins & DNA

Page 17: Fundamentals of Lab filtration: Factors to consider when selecting a filter

What type of filtration media?

Consider your requirements against

the characteristics of each media

type.

Click on this image to

download the solvent

compatibility table

Page 18: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Selecting a filter paper

Page 19: Fundamentals of Lab filtration: Factors to consider when selecting a filter

The filter paper families

• Glass fiber filters (e.g. GF/CTM)

• Cellulose filter papers

Qualitative (e.g. Grade 1)

Qualitative wet strengthened (e.g. Grade 113)

Quantitative ashless (e.g. Grade 40)

Hardened low ash (e.g. Grade 50)

Hardened ashless (e.g. Grade 540)

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Use selection tools available to select the most suitable filter paper for your needs

Page 20: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Use these tools to select filter papers

Filter paper selection chart

Click on image to download

Online filter selectorTo select your filter online, click on image or visit

www.gelifesciences.com/LabFilterSelector

The filter selection tool provides

simple guides to choosing the correct

WhatmanTM filter and help take the

guesswork out of filter selection.

Page 21: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Selecting a membrane filter

Page 22: Fundamentals of Lab filtration: Factors to consider when selecting a filter

The membrane filter range

Cast membranesRegenerated cellulose, Cellulose acetate, Cellulose

nitrate, PVDF, PES.

Stretched membranesePTFE .

Track etched membranesPolycarbonate, polyester

CycloporeTM, NucleporeTM

Inorganic membranesAnoporeTM

Page 23: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Pore size distribution ofTrack-etch membranes, Anopore™, cast membranes

Anopore and

Track-etch have

narrow pore size

distribution

compared to cast

or stretched

membranes

Cast membranes

(track-etch)

Stretched membrane

Page 24: Fundamentals of Lab filtration: Factors to consider when selecting a filter

To select a membrane, check:

• Pore size (0.1µm, 0.2µm, 0.45µm

etc)

• Solvent compatibility

• Membrane diameter

Page 25: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Solvent compatibility

Hydrophilic membranes

• Easy to push water through a hydrophilic membrane –very low back pressure

• Examples

Nylon, PES, Regenerated cellulose (RC)

Hydrophobic membranes

• Hard to push water through a hydrophobic membrane –lot of back pressure.

• Examples

PTFE, Polypropylene membranes

Page 26: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Solvent compatibility

Hydrophobic membranes

• These membranes are suitable or use with organic solvents or organic/aqueous mixtures

Hydrophilic membranes

• Can filter organic solvents through hydrophilic membranes as long as the membrane is compatible with the solvent.

e.g. Regenerated Cellulose membrane is

compatible with all common HPLC

solvents. So can be used with water,

methanol and acetonitrile.

Page 29: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Selecting a filter for HPLC/UHPLC sample preparation (Syringe filter/ filter vial)

Page 30: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Sample flow in HPLC/UHPLC analysis

Guard column should not be used as a solid removal

filter:

Need to filter the sample before injection in to the

instrument.

Guard column should not be used as a solid removal filter:

Need to filter the sample before injection in to the instrument.

Sample Injector

Guard

Separator

DetectorAutosampler

Need to filter

before injection

Page 31: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Sample filtration prior to HPLC or UHPLC

Filtration of the sample to remove solids improves

column life

Filtration of the sample to remove solids improves column life

1.7 μm

Critical radius = 0.35μm

• Filtration removes solids from the

sample: it improves column life &

instrument down time

• Chose pore size according to

column packing particle size:

If >3μm use 0.45μm filter

If <3μm use 0.2μm filter

Page 32: Fundamentals of Lab filtration: Factors to consider when selecting a filter

HPLC/UHPLC sample filtrationwhat type of filter to use?

Number of options available for sample filtration. The option

chosen depends on a number of factors such as workflow,

number of samples analyzed per day and available

hardware.

Syringe filters Syringeless filters (filter

vials)

Page 33: Fundamentals of Lab filtration: Factors to consider when selecting a filter

Use these tools to select syringe filters and filter vials

Syringe filter and filter vial

selection chart

Click on image to download

Online filter selector

To select your filter online, click on image

or visit

www.gelifesciences.com/LabFilterSelector

The filter selection tool provides

simple guides to choosing the correct

WhatmanTM filter and help take the

guesswork out of filter selection.

Page 34: Fundamentals of Lab filtration: Factors to consider when selecting a filter

For latest updates about WhatmanTM filters and tools

www.gelifesciences.com/LaboratoryFiltration

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Page 35: Fundamentals of Lab filtration: Factors to consider when selecting a filter

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GE and GE Monogram are trademarks of General Electric Company.

Anopore, Anodisc, Cyclopore, Nuclepore, Mini-UniPrep, GF/C, Whatman are trade marks of GE

Healthcare companies.

All third party trade marks are the property of their respective owners.

All goods and services are sold subject to the terms and conditions of sale of the company within

GE Healthcare which supplies them. GE Healthcare reserves the right, subject to any regulatory

and contractual approval, if required, to make changes in specifications and features shown

herein, or discontinue the product described at any time without notice or obligation. Contact your

local GE Healthcare representative for the most current information.

© 2014 General Electric Company – All rights reserved

First published November 2014

GE Healthcare UK Limited

Amersham Place

Little Chalfont

Buckinghamshire, HP7 9NA

UK

Page 36: Fundamentals of Lab filtration: Factors to consider when selecting a filter