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The Americas Iron Ore Conference is one of the most respected annual gatherings for North and South American iron ore markets and the agenda covers: iron ore industry and market developments; new project developments and expansions in North and South America; overview of steel demand; iron ore spot market price; infrastructure and transport challenges and investment opportunities. For more information please visit: http://bit.ly/1vlo1DD
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South American Ferro Metals Limited
Update on
Ponto Verde Iron Ore November 2014
2 - America’s Iron Ore
Overview and progress to date
Commenced production November 2010 with 1.5 Mtpa license
Refurbished beneficiation plant February 2011
Introduced second production shift from May 2011
Introduced third production shift September 2011
Initial JORC resource of 230 Mt announced December 2011
Commenced feasibility study for expansion to 8Mtpa ROM February
2012
Commissioned first concentrator June 2012
Increased JORC Resource to 301 Mt April 2013
3 - America’s Iron Ore
Overview and progress to date
Executed MoU with MRS for rail access April 2013
Commissioned second concentrator June 2013 to produce 65% Fe
concentrate
Secured 2 year $15 million BFS financing from Deutsche Bank July
2013
Acquired additional waste and tailings storage area for expansion
October 2013
Executed MoU for access via and to adjacent property July 2014
Increased JORC Resource to 403Mt September 2014
4 - Americas Iron Ore
8 Mtpa ROM Expansion Feasibility Study
Focused on export market
New 8 Mtpa of ROM Beneficiation Plant
138 kV Power Transmission Line (Demand of 25 MW) – 17 km
Concentrate and water return pipelines – 14 km
Rail load-out terminal and Filtration Plant – 160 wagons
Additional Waste and Tailings Area
Feasibility study by Logicamms and Ausenco
8 Mtpa ROM Expansion Project – Plot Plan
5 - Americas Iron Ore
Short term delay to 8Mtpa Expansion
Delay in receipt of the ancillary Logistics and Dumps licenses;
Inability of Junior Mining Companies to raise significant equity capital for mining projects in the current market;
Necessity to generate cash in the short to medium term;
Current low iron ore prices;
Proceed with 8Mtpa expansion once all licenses issued, together with an improvement in the equity markets.
6 - Americas Iron Ore
Interim Expansion
SAFM will double its current capacity to 3Mtpa ROM during 2015.
Low capital expenditure of $15 million
This interim expansion of the existing plant does not require logistics licensing or access to additional areas
Despite the international iron ore price reduction, the domestic iron ore market demand remains strong
The 3Mtpa upgrade has a one year pay-back
7 - Americas Iron Ore
Merits of 3 Mtpa Interim Upgrade
Only dependent of the installation license which is expected to be granted within 3 months
Very Low Capital investment can be debt funded domestically
Reduces production cost – current cost of $18 /tonne to fall to $13 / tonne
No interruption to current production
Addition of only 16 personnel (14 operational and 2 in admin)
Doubles production
8 - Americas Iron Ore
Updated JORC Resource
Resource
Class
Tonnes
(Mt)
Fe
(%)
SiO2
(%)
Al2O3
(%)
Mn
(%)
P
(%)
LOI
(%)
FeO
(%)
Measuared 83.82 40.44 33.28 2.4 1.49 0.074 3.79 1.07
Indicated 157.79 41.01 29.47 3.58 2.03 0.065 4.59 1.27
Demonstrated 241.61 40.81 30.79 3.17 1.84 0.068 4.31 1.20
Inferred 162.10 39.68 29.7 3.92 2.58 0.056 4.85 2.16
Total 403.71 40.36 30.35 3.47 2.14 0.063 4.53 1.58
9 - Americas Iron Ore
Preliminary Reserve Estimate
The Preliminary Mineral Reserve has presented different mathematical pit shells:
• Pit 1 – Average grade 50% Fe for ROM for the ore within the
SAFM’s Mineral Rights.
• Pit 2 - Average grade 50% Fe for ROM considering the push-back that will be developed on the adjacent mineral rights.
• Pit 3 – Total SAFM reserve
• Pit 4 - Total SAFM reserve considering the push-back that will be developed on adjacent area
• Pit 5 – Total SAFM & adjacent land owner reserve considering the push-back that will be developed.
10 - Americas Iron Ore
Preliminary Reserve Estimate
Mathematical Pit Shell Mt Fe
(%)
SiO2
(%)
Pit for current Plant 19.90 50.15 14.53
Pit for current Plant position
with push-back agreement 27.79 50.02 15.81
Pit SAFM 72.14 44.42 20.46
Pit with Push-back
Agreement- Ore SAFM 104.22 43.29 23.52
Pit with Push-back
Agreement- Ore SAFM and
Adjacent Area owner
120.69 43.48 24.04
11 - Americas Iron Ore
12 - 3 DEP
Mathematical Pits
SAFM - Litho Group (Reserves)
13 - 3 DEP
Mathematical Pits
SAFM - Litho Group (Reserves with the Push-Back)
Interim Beneficiation Plant Upgrade requirements
New Primary Plant;
Additional LIMS – 2;
Additional WDRE – 2;
Additional Thickener;
New tailings dewatering screen;
New Loading Silos;
Associated belt conveyors, hydro cyclones and pumps.
14 - Americas Iron Ore
Interim Beneficiation Plant Upgrade
15 - Americas Iron Ore
Interim Beneficiation Plant Upgrade - Layout
16 - Americas Iron Ore
Tailings Management
The north area will be developed in two stages in order to meet the project
environmental licensing strategy.
Additionally, waste and tailings will be disposed into existing erosions
located at south west of the mine pit.
The northern site and the Erosions will have capacity to store the first 4 to 5
years of waste.
Additional waste storage land was acquired in October 2013 for use from
year 6.
17 - Americas Iron Ore
Product Logistics - Overview
18 - Americas Iron Ore
Products Logistics – Current and potential customers
19 - Americas Iron Ore
Project Implementation 2016
Q3 Q4 Q1 Q2 Q3 Q4 Q1
License and Capital Raise
License Granted
Capital Raise
Primary Plant
Design
Equipment & Material Procurement and Delivery
Earthworks & Civils
SMPE&I Installation
Concentrators 1 & 2
Design
Equipment & Material Procurement and Delivery
Earthworks & Civils
SMPE&I Installation
Power Line
Design
Cemig Approval
Electrical Equip. & material Procurement and Delivery
Installation
Water Supply Pipeline
Design
Piping Procurement
Installation
First Stage of IWL North
Design
Contractor Selection and Mobilization
Construction
Commissioning and Start-up
20152014
20 - Americas Iron Ore
CapEx
Area Cost (R$) %
Crushing & Screening 9,113,046 25%
Magnetic Separation 5,495,981 15%
Tailings 1,834,130 5%
Process and Raw Water 2,088,978 6%
Infrastructure 2,350,000 7%
IWL 6,926,400 19%
Owner's Cost 1,300,000 4%
Contingency (25% excluding Owner’s Cost) 6,952,134 19%
Total (R$) (US$15 m) 36,060,669 100%
21 - Americas Iron Ore
OpEx
Cost Description Unit Cost
(R$/t)
Mining Cost 12.97
Labor Cost 5.54
Power 5.03
Amortization/Depreciation 3.11
Maintenance 2.47
Administrative expenses 1.04
Reagent Cost 0.99
Mine Consulting 0.46
Ministry public agreement 0.39
Vehicle expenses 0.33
Topography 0.09
Laboratory 0.06
Total Geral (1Real = 2.46USD) (US$13) 32.48
22 - Americas Iron Ore
Overall Project Expansions Timeline
Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4
3 & 8 Mtpa Expansion
Mine Preliminary & Installation License
Push-back Preliminary & Installation License
Funding Raising for Stage 1 (Finame/BNDS Automático)
3 Mtpa Domestic Expansion
Full Production (3 Mtpa ROM)
New 8 Mtpa Plant Construction
Commissioning/Start-up
Ramp-up
8 Mtpa Production
IWL North & South Previous License
IWL North Construction
IWL South Construction
2018 2019 2020 20212014 2015 2016 2017
23 - Americas Iron Ore
Conclusion
The 8 Mtpa expansion was postponed due to licensing delays and difficulty
raising capital under current market conditions.
The interim expansion will:
• Increase substantially the current operation’s margins
• Provide sufficient time to obtain the remaining licences required for export
of the product
• Provide additional time to expand in a better market environment
The 3 Mtpa Expansion is a very low risk project as it will keep the current
operating, commercial and administrative procedures
24 - Americas Iron Ore