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PRODUCTION CAPACITY : PLANNING AND CONTROL
Presented By:
Garima Punj [4131005]
Sonali Garwal [4131031]
PRODUCTION CAPACITY
Capacity Planning
Determining the long term capacity needs of an organization
Determining how these needs will be satisfied
Determination of Plant Capacity
Ǐ Design Capacity – Rate of output of goods or services under full scale operating conditions
Ǐ System capacity – Maximum output of a specific product that the system of workers and equipments is capable of producing
Strategies of Capacity Planning
PLANNING AND CONTROL
Planning Decisions
Strategic
Decisions
(Top – Level)
Tactical Decisions
(Middle – Level)
Operational Decisions
(Lower – Level)
Strategic Decisions
Warehouse Location
Building a new plant
Mergers and Acquisitions
New Product Planning
Social Responsibility Planning
R & D Planning
Tactical Decisions
Pricing a Product
Budget Analysis
Short-term Forecasting
Plant Layout
Reward System Design
Make or Buy Analysis
Negotiations
Operational Decisions
Production Scheduling
Inventory Control
Daily Operator Scheduling
Order Entry
Machine Loading
Phases of Planning and Control
Planning
Action
Control
Planning Phase
Pre-Planning
• Product Development and Design
• Demand Forecasting
• Order Writing
• Master Scheduling
• MRP
Active Planning
• Process Planning and Routing
• Material Planning
• Tools Planning
• Loading
• Scheduling
Action Phase
Dispatching includes:Job Order
Store Issue Order
Tool Order
Time Ticket
Inspection Order
Move Order
Control Phase
Progress ReportingData regarding what is happening with the job collected
Corrective ActionIncludes creating schedule and capacity modifications
R & D Planning is a ______ decision.
‽ Strategic
‽ Operational
‽ Tactical
‽ None
Production Planning and Control has ______ phases
‽ Two
‽ Three
‽ Four
‽ None
Dispatching is a major step of ____ phase
‽ Planning
‽ Action
‽ Production Control
‽ None
Planning phase has _____
‽ Pre – Planning, Active Planning and Post –Planning
‽ Pre – Planning and Active Planning
‽ Pre – Planning and Post – Planning
‽ None of the above
_____ is the transition from planning phase to action phase
‽ Dispatching
‽ Scheduling
‽ Materials Planning
‽ None of the above