ASNT LEVEL - II Institute in Mumbai(belapur/thane)

We Train Our Students With The Same Care As We Hire Them Ourselves

ZENITH

INSPECTION SERVICES

NDT Training Programs

OUR VISION YOUR FUTURE

INTRO TO NDT The American Society of Mechanical

Engineers defines Nondestructive

Testing as the development and

application to technical methods to

examine materials or components in

ways that do not impair future

usefulness and serviceability in

order to detect, measure and

evaluate flaws: to assess integrity,

properties and composition and to

measuregeometrical characteristics. NDT is an exciting and challenging

career Field. Society relies very

heavily on NDT technology to keep

it as safe a place to live as possible.

A great deal of responsibility is

placed in the hands of NDT

technicians and engineers who keep

or aircrafts, trains, and automobiles

operating safely: our pipelines and

chemical plants from leaking; and

our theme park rides and bridges

from collapsing. Today NDT

technology is used by a wide variety

of industries as the work increases

to keep product quality high and

scrap rates low

SUITABLE FOR

All staff who needs basic training in

material inspection coupled with a

qualification in this field. All NDT

personnel, inspectors and

technicians engaged in, or

responsible for, inspection of

castings, forgings, welding or

fabricated items during manufacture

or in-service. Quality control and

assurance staff and supervisor

personal who are related to Quality

assurance and control

APPLICABLE SECTORS Courses and examinations are

designed to service all key industry

sectors including oil and gas,

aerospace, construction, power,

automotive and all courses are

supported by internationally

recognized certification. ZENITH

INSPECTION SERVICES counts

amongst its customers some of the

most influential companies on the

globe.

OUR MISSION

To provide technological industries

with qualified, certifiable

Nondestructive Technicians and

Quality Control Inspectors to an

Industry that is suffering the loss by

an aging work force

TRAINING PROGRAMMES ASNT NDT Level I

ASNT NDT Level II

ASNT NDT Level III (refresher course)

- CSWIP & AWS Welding Inspector

Preparatory Course

PROGRAMME STRUCTURE

Our courses are based heavily on

practical exercises, which when

combined with the recording, reporting

and answering of quizzes, results in the

understanding of a specific syllabus

segment. Up front lecturing is reduced

to a minimum and the emphasis is on

training to the precise, specific needs of

the individual. Exercises are regularly

backed up by the tutor, and all teaching

is backed up by texts

HANDS-ON-TRAINING An essential part of the hands-on

training is the inspection of components

that exhibit defects likely to be found in

the Fabrication industry. NDT inspection

training has accumulated an extensive

range of Defective samples that truly

represent the Fabrication sector. These

include samples related to aircraft

production such as welds, castings,

forgings samples related to in-service

structures and components including

corrosion, fatigue, stress corrosion and

erosion.

INSTRUCTOR Our instructors not only are

trained in their respective and

associated fields, they also have

years of wide ranging experience

as a result of interfacing with

national and international

clientele. Dedication is foremost in

our philosophy and our instructors

will allocate the additional time

necessary to ensure that all

students comprehend the

information being presented to

become competent with the

NDT/QC methods.

LOCATIONS

ZENITH INSPECTION SERVICES

provides training and examination

services via its network of offices

and training centers and agents

nationwide. Our Training centers

are

Navi Mumbai

Thane, Maharashtra

Panjim, Goa

Ashok Nagar, Bangalore

Hi-tech City, Hyderabad

Vizag

Trivindram,Kerala

OTHER TRAINING OPTIONS

Standard courses are scheduled at

all. ZENITH INSPECTION SERVICES

venues and tailor-made training can

be arranged to suit particular

needs. . ZENITH INSPECTION

SERVICES offers complete flexibility

enabling courses to be matched to

your personal, industry or company

requirements. Should you have a

request for training outside of this

schedule or at a different location;

ZENITH INSPECTION SERVICEST

will meet that demand. See our

custom training programs section

for further details.



VISUAL TESTING

Visual testing is a non

destructive testing method by

which reflected or transmitted

light from a test object is

imaged with a light sensitive

device (e.g. the human eye!).

Level 1:

General Theory: - Introduction

- Definitions

- Fundamentals

- Equipment (as applicable)

- Employer-Defined Applications

- Visual Testing to Specific

Procedures

- Safety Precautions Specific Theory: Application of the Method and

use of Codes, Specifications and

Procedures, applicable to the

Company, including the relevant

control checks.

Level 2: In addition to Level 1:

General Theory:

- Review of Level 1

- Vision

- Lighting

- Material attributes

- Environmental and

Physiological Factors

- Visual Perception

- Equipment

- Employer-Defined Applications

- Acceptance/Rejection Criteria

- Recording and Reporting

Specific Theory: Application of the Method to the

Specific requirements of the

Company, in particular making

reference to those Codes,

Specifications and Procedures

used by the Company, including the relevant control checks.

LIQUID PENETRANT TESTING

This method involves applying a

visible or fluorescent dye to the

surface. The dye enters the

discontinuities via capillary action.

The method can be applied to any

non-absorbent material with uncoated surfaces.

General Theory: - Principles of Penetrant Inspection

- Equipment and Materials

- Methods of Assessing Sensitivity

and Control Testing

- Preparation for Testing

- Testing Technique

- Post Test Procedures

- Safety Precautions

Specific Theory: Application of the Method and use

of Codes, Specifications and


Company, including the relevant control checks.

Level 2: In addition to Level 1:

General Theory: - Testing Procedures

- Detectability of Defects

- Interpretation and Reporting



- Basic Production (Crude and

Finished Products)

- Basic Casting Production Methods

(Finished Products)

- Wrought Products Forming

Processes

- Basic Welding Processes





Specifications and Procedures used

by the Company, including the

relevant control checks.

MAGNETIC PARTICLE TESTING

Magnetic Particle Inspection

involves the magnetization of a

component, followed by the

application of ferromagnetic

particles. The particles align along

discontinuities in the surface, or

shallow sub-surface

discontinuities. This method is

used to test welds, castings, and

forgings for surface or subsurface

defects; however it can only be

used on ferromagnetic metals.

Level 1: General Theory:

- Principles of Magnetic Particle

Inspection

- Methods of Magnetization

- Inspection and Detection of

Indications

- Checks and Calibrations

- Equipment

- Test Procedures


- Standards and Specifications

- Safety Precautions.

Specific Theory: Application of the Method and use

of Codes, Specifications and


Company, including the relevant

control checks.

Level 2:

In addition to Level 1:

General Theory: - Testing Procedures


- Interpretation and Reporting


- Basic Production - Crude and

Finished Products

- Basic Casting Production

Methods - Finished Products

- Wrought Products Forming

Processes

- Basic Welding Processes






Specifications and Procedures

used by the Company, including

the relevant control checks.

PHASED ARRAY INSPECTION

Phased array technology is the

ability to modify electronically

the acoustic probe

characteristics. Probe

modifications are performed by

introducing time shifts in the

signals sent to and received

from individual elements of an

array probe. Any ultrasonic

techniques for flaw detection

and sizing can be applied using

phased-array probes. Phased

array provides high speed

electronic scanning without

moving parts, improved

inspection capabilities through

software control of beam

characteristics, inspection with

multiple angles with a single

electronically controlled probe,

many configurations; P/E, T/R,

TOFD and Tandem, and greater

flexibility for inspection of

complex geometries (optimized

focusing and optimized beam

angle).Phased array can be

used for the following

applications; raw material

production, aircraft, naval,

power generation,

petrochemical and anything else

that currently applies pulse-

echo testing.

Level 2:

General Theory: - Principles of phased array

probes

- Principles of inspection

sensitivity

- Phased Array Instrument

- Scanning with phased array

probes

- Calibration and checks

- Software for data collection

and data analysis

- Principles of data analysis

- Software familiarity

- Use of software tools for

defect detection and sizing

- Data analysis

- Procedures for verification of

flaw existence and position - Reporting

ULTRASONIC TESTING

High frequency sound pulses are

emitted from a transducer above

a sample. The sound waves

propagate through the sample,

and reflect at interfaces. The

reflected waves are monitored

using a detector above the

sample. The thickness of the

sample, and the depth and type

of flaw can be ascertained using

this method. The method can be

applied to most materials if sound

transmission is good. Quick high

sensitive results are obtained. The

testing is carried out from one side of the sample only.

Level 1: General Theory:

Principles of Ultrasonic Testing

- Equipment

- Testing Techniques

- Calibration of Testing Systems

Sector Specific Theory: - Detectability of Defects

- Factors Affecting the

Performance of the Ultrasonic

Test

- Codes of Practice and Standards

- Conducting and Recording the Test

Level 2: General Theory: - Principles of Ultrasonic Testing

- Equipment

- Testing Techniques

- Calibration of Testing Systems

Sector Specific Theory: - Detect ability of Defects

- Factors Affecting the

Performance of the Ultrasonic

Test

- Codes of Practice and Standards

- Conducting and Recording the

Test

- Interpretation of Test Results - Product Technology Theory

EDDY CURRENT TESTING

If a magnetic field cuts through a

sample of metal that is not connected

to a circuit, an 'Eddy Current' is

produced. This eddy current is localized

in the metal, and has a flow pattern.

The flow pattern is disturbed by

discontinuities from the surface to a

shallow depth of penetration. The

method is quick and very sensitive. No

contact with the metal is required.

Level 1 General Theory:

- Brief History of Testing

- Basic Principles of Testing

- Generation of eddy currents by means

of an AC field

- Effect of fields created by eddy

currents

- Effect of change of impedance on

instrumentation

- Terminology and units

- Principles of magnetisation.

- Magnetisation - electromagnetism

theory

- Flux leakage theory and principle

- Readout Mechanism

- Types of Eddy Current Sensing

Elements

- Types of Flux Leakage Sensing

Elements

- Safety as applicable to Eddy Current

Testing and Electrical Safety.

Specific Theory: Application of the Method and use of

Codes, Specifications and Procedures,

applicable to the Company, including the relevant control checks.

Level 2 In addition to Level 1: General Theory:

- Factors that affect Coil Impedance

- Factors that affect Flux Leakage Fields

- Signal-to-Noise Ratio

- Selection of Test Frequency

- Selection of Method of Magnetization

for Flux

- Leakage Testing

- Coupling

- Field Strength and Its Selection

- Field Orientation for Flux Leakage Test

- Instrument Design Consideration

- Safety as applicable to Eddy Current

Testing and Electrical Safety Specific Theory:

Application of the Method to the Specific

requirements of the Company, in

particular making reference to those

Codes, Specifications and Procedures

used by the Company, including the relevant control checks.


RADIOGRAPHIC INTERPRETATION

In addition to producing high quality

radiographs the radiographer must also

be skilled in radiographic

interpretation. Interpretation of

radiographs takes place in three basic

steps: Detection, Interpretation,

Evaluation This course is suitable for

Radiographers, inspectors, engineers

and surveyors who wish to interpret

radiographs but have little or no

knowledge of the principles of

radiography

Objective:

To explain the basic theory of

radiography

To state basic radiation safety

principles

To explain principles relating to

selection of films, energy levels and

techniques

To recognize and differentiate

between film faults and defect

indications

To evaluate radiographic sensitivity

To state origins of defects To interpret radiographs

Course Content:

Designed for personnel responsible for

judging the quality of radiographs and

reaching informed decisions, regarding

the identity and extent of the defects

revealed. Training in radiographic

interpretation is in three optional parts.

Part A provides essential knowledge on

radiographic theory and practice to

enable interpreters to judge

radiographic quality. Parts B and C

concentrate on practical interpretation

of welds and castings respectively.

Principles of X- and gamma-

radiography; equipment; safety;

selection of films and screens;

exposure; processing; characteristics

of the image; choice of technique;

relevant standards; sensitivity.

RADIOGRAPHY TESTING

Radiographic Testing (RT) involves the

use of penetrating X or Gamma radiation

to examine parts and products for

imperfections. An X-Ray Machine or

Radioactive Isotope is used as a source of

radiation. Radiation is directed through a

part and onto a film. When the film is

developed, a Shadow image is obtained

that shows the internal soundness of the

examined area. Possible imperfections

show up as density changes in the film.

Level 1:

General Theory:

Properties and production of X and

gamma rays

The formation of a latent image

Radiographic film Development/processing

Specific Theory: Application of the Radiographic Testing

Method and use of codes, specifications

and procedures, applicable to the

company, including the relevant control

checks.

Level 2:

General Theory: (In addition to the

Level 1 syll.)

The properties of X and gamma rays

Personnel protection and safety proc.

Atomic structures

Generation of X-rays

Natural &artificial gamma radiation

source

Gamma ray equipment

Radiographic film

Intensifying screens

Exposure charts

Characteristic curves

Diagnostic film lengths

Exposure calculations

Techniques for weld radiography

Darkroom procedures

Radiographic quality

Introduction to the interpretation of

radiographs

Specifications and procedures Practical exercises

Specific Theory: Application of the Radiographic Testing

Method to the specific requirements of the

company, in particular making reference

to those codes, specifications and

procedures used by the company,

including the relevant control checks.

Product technology for the relevant

sector, i.e. welds, castings, forgings.

.

TIME OF FLIGHT DIFFRACTION ToFD theory and principles of

diffraction, ToFD hardware ( pulsers,

receivers, motor control, encoders),

ToFD data acquisition and

interpretation, ToFD techniques, ToFD

applications, equipment selection,

calibration and optimization,

optimizing PCS and angles, flaw

location and sizing, limitations of

detection and resolution, codes and

standards, reporting.

Objectives:

to understand the theoretical

background and limitations of ToFD

applications

to correctly select probe/wedge to

examine welded butt joints

to calibrate and set up the ToFD

ultrasonic equipment

to locate and evaluate flaws in the

weld body and HAZ

to differentiate defects from

geometric features

to analyze scan data for location

and size of defects in typical welded

butt joints

to understand and apply digital

processing processes (SAFT,

linearization, averaging, filters etc)

to compile written instructions


SPECIALIZED COURSES

Basic Ultrasonic Inspection of Advanced

Weld Inspection Welding flaw signatures, identification And sizing techniques, shear wave

DAC curve, AWS, documentation and

Data storage

Thickness Gauge use and application UT theory, thickness equipment and

Transducers, insp parameters, data

Collection and documentation

Level III Exam preparation (Basic) Introduction to SNT-TC-1A,

familarization to codes& standards,

Basic metallurgy, Ethics and

responsibilities

Level III Exam preparation (Ultrasonic) Philosophy, theory, mathematics

Equipment, transducers

Quality control, UT procedure familiar-

ization, and study recommendations

Level III Exam preparation

(Radiography Testing) Atomic theory, shielding and facility

design, radiation sources, safety,

radiographic process, film interpretation

and RT procedure familiarization

Level III Exam preparation (Liquid penetrant testing) Selection of pre-cleaning method

Penetrant properties, types of penetrant

and developer, intro to specifications

and procedure writing and analysis,

review of LPT reports

Level III Exam preparation (Magnetic Particle testing) Intro to Magnetic theory, magnetic

properties of materials, Equipment

calibration, intro to specifications and

procedure writing and analysis, review

of MPT reports


VISUAL WELDING INSPECTOR

Course Content:

This welding inspection course

covers: visual inspection

procedures; relevant codes of

practice, terms and definitions;

welding processes and typical

welding defects; weld

measurements; typical

documentation and requirements;

practical inspection and reporting.

Objectives:

to identify various weld

imperfections (defects)

to understand the relevant

welding technology related to

visual inspection

to understand the need for

documentation in welding

to be aware of codes and

standards related to inspection

requirements

to carry out inspection of parent

materials and consumables

to carry out visual inspection of

welds, report on them and assess

their compliance with specified

acceptance criteria

to pass the CSWIP 3.0 Visual

Welding Inspector qualification.

Suitable for:

Welders, operators, line inspectors

and foremen who undertake visual

examination of welded joints;

quality control staff associated with

welding; all staff who need basic

training in welding inspection

coupled with a qualification in this

field.

CSWIP/AWS WELDING INSPECTOR

PREPARATORY COURSE Course Content:

The duties and responsibilities of a

welding inspector; fusion welding

processes; typical weld defects; types

of steel; carbon-manganese, low alloy

and stainless steels; hardening of

steels; weld ability; heat treatment;

parent metal defects; visual inspection;

testing parent metals and welds;

destructive tests; NDT techniques;

welder and procedure approval; codes

and standards; outline of safe working

practices; practice in examination

questions; continuous and end-of-

course assessment. In addition,

candidates meeting the CSWIP

requirements for eligibility complete the

relevant CSWIP examination on day 5.

Objectives:

to understand factors which influence

the quality of fusion welds in steels

to recognize characteristics of

commonly used welding processes in

relation to quality control

to interpret drawing instructions and

symbols to ensure that specifications

are met

to set up and report on inspection of

welds, macro sections and other

mechanical tests

to assess and report on welds to

acceptance levels

to confirm that incoming material

meets stipulated requirements and

recognize the effects on weld quality

of departure from specification

to be in a position to pass the Welding Inspector

Suitable for:

Welders, operators, line inspectors and

foremen who undertake visual

examination of welded joints; quality control staff associated with welding;


Tailor-Made Training Options

Evening classes: We offer evening classes for the working class people which

enables them to take NDT training Programme with out altering

there working hours

Customized Training: In our current climate where training budgets are being

Constantly cut, we are looking for our ways to make more

Affordable. We Are affording training Programme at your site

Which will take less Time away from the site, whole team can

Be trained at one time which will reduce all your costs

Blended Training: Blended training combines classroom practical training

with CD-based training thus reducing travel costs

and time away from work

Distance Training We also offer correspondence courses, where the learning is

done in your own time through training material mailed to you.

You will have to complete assignments and will be able to consult

our professionals for help. A correspondence course also credits

you train hours towards your certification.

Contact information and registration information

Contact Information Mumbai : +91-22-32224023 / +91-9867837710

Hyderabad : +91-9004168648

Goa : +91-9867837710

E-mail : [email protected]

: [email protected]

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Investor Relations

ASNT LEVEL - II Institute in Mumbai(belapur/thane)