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Enviropreneur's are the Model for Implementing Green chemistry
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ENVIROPRENEURS:
A Model for implementing Green Chemistry
Nitesh H. MehtaFounder DirectorNewreka Green Synth Technologies Pvt. Ltd.Mumbai, India
Universities:1. Limitations to
Customize, Scale-up & Commercialize
2. Limitations to Market their Innovations
Industry:1. Profit Driven Approach2. Limitation to approach
& define their problems3. Mindset of not investing
on Green R&D
Common Man & Society:
1. Lack of Awareness2. Mindset of not investing
on Education & Research
Govt. Bodies & NGO’s:1. Formulations of practical
policies.2. Carrot & Stick Approach3. Limitations of paperwork
& bureaucracy
Overview : The Gaps
Universities:1. Limitations to
Customize, Scale-up & Commercialize
2. Limitations to Market their Innovations
Industry:1. Profit Driven Approach2. Limitation to approach
& define their problems3. Mindset of not investing
on Green R&D
Common Man & Society:
1. Lack of Awareness2. Mindset of not investing
on Education & Research
Govt. Bodies & NGO’s:1. Limitations of
paperwork & bureaucracy
2. Carrot & Stick Approach
Enviropreneurs
“Enviropreneurs” – A Possible Bridge
Enviropreneurs = Environment + Entrepreneurs
Enviropreneurs :
Their View : Environment is an Asset not a Problem.
Their Qualities : “Passion” of an Environmentalist & “Spirit of Adventure” of an Entrepreneur.
Their Business Model : Long Term Sustainable Solutions
Their Goals : Make Money & also Produce benefits for the Environment
“Enviropreneurs”
Entrepreneur or Businessman
Scientist or Researcher
Chemist or a Chemical Engineer
Academician
Any one of us
Enviropreneur – A Mindset, A way of thinking
Who are “Enviropreneurs”?
Founders Team of Technocrats from IIT Bombay passionate about Nature
Foundation Principles of Green Chemistry, Green Engineering & Enviropreneurship
Knowledge Base & Over 40,000 experiments conducted by
Experience a dedicated team of 50 Chemists & Chemical Engineers.
Service Customized & Sustainable Solutions to
reduce E-FACTOR*
* E-FACTOR = kgs waste generated per kg product
Newreka as “Enviropreneur”
All Unit Processes use H2O / Solvent as a Reaction Medium or Extraction Medium
Reduction, Condensation, Nitration, Diazotization, Hydrolysis, Methylation, etc.
Use is spread across all Industrial Sectors Pharma, Dyes, Pigments, Specialty & Fine Chemicals, Agro, etc.
High Volume Products generate huge quantities of waste
like H-Acid, DASDA, Paracetamol, Phenylephrine, Pigment CPC, Violet23, Pendimethylene..
Focus: Reducing E-FACTOR (Recycle of Aqueous & Solvent Effluent
Streams)
Average Composition of Reaction Mass
Solvent & Water contribute more than 90% of the Reaction Mass
Source Data: ACS GCI Pharmaceutical Roundtable benchmarking exercise 2007
Average composition of Effluents will be similar.
Recycle of Water & Solvent can take care of 90% of problem.
“Prevent Waste: Design chemical syntheses to prevent waste, leaving no waste to treat or clean
up” 1st Principle of Green
Chemistry
DRUG : Anti – Retroviral Drug CUSTOMER : A fast growing Indian Pharma Company
CONVENTIONAL SYNTHETIC CHEMISTRY PROCESS
E-Factor 32 38 28 4
Effluent 1920 TPA 2280 TPA 1680 TPA 240 TPA (for 60TPA plant)
GREEN CHEMISTRY SOLUTION BY NEWREKA
E-Factor 6 6 1 4Effluent 360 TPA 360 TPA 60 TPA 240 TPA
Stage IIIChlorination
Stage IVReduction
Stage VStage IINitration
Stage IDiazo. & Hydrolysis
Stage VI
Stage IINitration
Stage IIIChlorination
Stage IVReduction
Stage IDiazo &Hydrolysis
Stage VIStage V
Case Study: Reducing E-Factor & Improving Yield
Stage I : Diazotization - Hydrolysis
20% higher yield (higher conversion & selectivity, recycle of aq. acidic stream)
Decreased fresh water consumption in process by recycle of ML.
Elimination of one of the solvents from the process.
Replacing a Class I solvent with a safer solvent.
Stage II : Nitration
163% higher yield (higher conversion & selectivity, recycle of aq. stream).
Decreased fresh water consumption in process by recycle of ML.
Replacing a Class I solvent with a safer solvent.
Stage III : Chlorination
16% higher yield (increased conversion & selectivity).
Decreased fresh water consumption in process by recycle aq. acidic stream.
Replaced one solvent with another which is more effective & much safer to handle.
Recovery & reuse of some of the raw materials.
Stage III : Reduction
23% higher yield (increased conversion & selectivity).
Eliminated use of two solvents from the process by using Water as the reaction & extraction medium
Decreased fresh water consumption in process by recycle of neutral ML.
Safer process since solvents are eliminated & high pressure reaction replaced by atmospheric pressure process.
Case Study: Reducing E-Factor & Improving Yield
E - Factor for Manufacturing Sectors
Sector E - Factor Product Tonnage
Oil Refining ≤ 0.1 106 - 108
Bulk Chemicals 1 – 5 104 – 106
Fine Chemicals 5 – 50+ 102 – 104
Pharmaceuticals 25 – 100+ 10 - 103
Source: R A Sheldon
E - Factor = Total mass of λmaterials required to produce 1kg product
(mass intensity) – 1
fresh
Industries: Pharma, Dyes, Pigment, Agro, etc.
e.g. Pharma – 1 billion kgs per annum of Drugs
Products: huge volumes & huge E-Factors
Chemistries: Friedel Craft, Sulphonations, etc.
Effluent Streams: Solid, Liquid, Gaseous
Opportunities for Enviropreneurs
Universities Industries
Common Man & Society
Govt. Bodies & Financial Institutions
Enviropreneurs
IP & Knowledge
Empowerment & Support
Selling Ideas & Scale-up
Sustainable Solutions
Investment on R&D & Value for Solution
Investments & Incentives
Good ROIEmployment & Healthy Living
Enviropreneurs : Model for implementing Green Chemistry
Thank You
&
Wish all of You a
“Greener Future”from
Team Newreka