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Trompe: Design and Analysis of a Passive Aeration Mechanism TROMPES “R” US By: Michael Fox, Kevin Kraus, Nicholas Pyo

Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

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Page 1: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Trompe: Design and Analysis of a Passive Aeration Mechanism

TROMPES “R” USBy: Michael Fox, Kevin Kraus, Nicholas Pyo

Page 2: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Outline

Background Approach Taken Summary of Results Sustainability Assessment Cost Assessment Guidance

Page 3: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

History

Originated in the Catalan Forge, Spain

Used in Ragged Chute mine in North Bay, Canada

New Revival: Treatment of AMD BioMost, Inc.

Page 4: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

What is a Trompe?

Page 5: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Energy Balance

( 𝑣122𝑔 +𝑃1

𝛾 +h1=𝑣22

2𝑔 +𝑃 2

𝛾 +h2)Kinetic Energy

Potential Energy

Elevation Head

Page 6: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Outline

BackgroundApproach Taken Summary of Results Sustainability Assessment Cost Assessment Guidance

Page 7: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Approach TakenProblem Statement: Investigate the problems with configurations and efficiency of trompe Limited information and knowledge of trompeObjectives: Better understanding of trompe Breaking down each component Disseminate the information as guidance Lab, Field and Computer Model

Page 8: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Design Criteria and ConstraintsCriteria and Constraints: Design criteria – Hydraulics

Steady Flow Design constraints

Material – PVC Water Flow:

Lab: 0 – 45 GPM Field: 0 – 3000 GPM

Page 9: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Lab Experiment

Independent Variables: Design of the aspirator Length and diameter of air

containment chamber Height of outflow Flow rate of water

Dependent Variables: Air production

Page 10: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Lab Experiment Aspirator Designs

Figure 2: One-inch trompe aspirator design.

Figure 3: Two-inch trompe aspirator design.

Page 11: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

BioMost Field Aspirator Design

Page 12: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Field Monitoring-Rock Tunnel

Page 13: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Field Monitoring

B C D

A E

Page 14: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Computer Model

Developed from Energy Equation

Takes inputs (Right) Outputs graph (shown later)

( 𝑣122𝑔+𝑃1

𝛾 +h1=𝑣22

2𝑔+𝑃 2

𝛾 +h2)

Page 15: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Outline

Background Approach TakenSummary of Results Sustainability Assessment Cost Assessment Guidance

Page 16: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Air Production vs Water Flow Rate

0 50

1100 1300 1500 1700 1900

00.10.20.30.40.50.60.70.80.9

1

024681012

One-inch Lab-Scale Two-inch Lab-Scale Field-Scale

Water Flow Rate (GPM)

Air F

low

Rate

in to

Tro

mpe

(c

fm)

Page 17: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Air Production Efficiency

0.0 1.0

5 15 25 35 45

0.0

1.0

51015

One-Inch Trompe Two-Inch Trompe Efficiency LineField-Scale Efficiency Line 2

Air Flow Rate In (cfm)

Air F

low

Rate

Out

(cfm

)

Page 18: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Aspirator Model Setup

Page 19: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Height of Water in Reservoir

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

-5-3-113579

P in Venturi (psi) P before Venturi (psi) P after Venturi (psi) Head H2O z_5 (ft)

Flow Rate of Water (gpm)

Head

(ft)

Page 20: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Pressure Before Aspirator

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

-5-3-113579

P in Venturi (psi) P before Venturi (psi) P after Venturi (psi) Head H2O z_5 (ft)

Flow Rate of Water (gpm)

Head

(ft)

Page 21: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Pressure In Aspirator

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

-5-3-113579

P in Venturi (psi) P before Venturi (psi) P after Venturi (psi) Head H2O z_5 (ft)

Flow Rate of Water (gpm)

Head

(ft)

Page 22: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Pressure After Aspirator

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5

-5-3-113579

P in Venturi (psi) P before Venturi (psi) P after Venturi (psi) Head H2O z_5 (ft)

Flow Rate of Water (gpm)

Head

(ft)

Page 23: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

0 2 4 6 8 10 12 14

-5

-3

-1

1

3

5

7

9

P in Venturi P before Venturi P after Venturi Head H2O

Flow Rate of Water (gpm)

Head

(ft)

One Inch Trompe

Critical Range

Page 24: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

20 40

-5-3-113579

111315

P in Venturi P before Venturi P after Venturi Head H2O

Flow Rate of Water (gpm)

Head

(ft)

Two Inch Trompe

Critical Range

Page 25: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

0 100 200 300 400 500 600 700 800 900

-15

-5

5

15

25

35

45

P in Venturi P before Venturi P after Venturi Head H2O

Flow Rate of Water (gpm)

Head

(ft)

Rock Tunnel - Ten inch Trompe

Critical Range

Page 26: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Sensitivity Analysis

*With k_expansion > 1

0 10 20 30 40 50 60 70-20

020406080

100120

Head H2O P_head_in_asp P_head_before_asp

Flow Rate of Water (GPM)

Head

(ft)

Page 27: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Sensitivity Analysis-Criteria

*With k_expansion < 1

0 10 20 30 40 50 60 70-20

0

20

40

60

80

100

120

Head H2O P_head_in_asp P_head_before_aspFlow Rate of Water (GPM)

Head

(ft)

Page 28: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Energy Efficiency

10 15 20 25 30 35 40 4500.20.40.60.8

11.21.41.61.8

2f(x) = 0.034332534312982 x + 0.380774140202798

Energy Efficiency of 2" Trompe

Water Flowrate (GPM)

% E

fficie

ncy

010

020

030

040

050

060

070

080

00

4

8

12

16

20

Energy Efficiency of Each Field Trompe

Low

Medium

High

Water Flowrate (GPM)

% E

fficie

ncy

Page 29: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Outline

Background Approach Taken Summary of ResultsSustainability Assessment Cost Assessment Guidance

Page 30: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Air Compressor: 7.5 HP | 30 CFM Operates on 6.93 kWh Operate Compressor:

1 year 61,000 kWh

Sustainability AssessmentCarbon Emissions: Assume the burning of coal 2.10 lbs CO2 per kWh Emissions into Atmosphere:

1 year 130,000 lbs of CO2

Average Household: 15,000 lbs of CO2 per

year

That is the equivalent Emissions of 9 Houses!

Page 31: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

That is the equivalent weight of 21.5 elephants!

Page 32: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Outline

Background Approach Taken Summary of Results Sustainability AssessmentCost Assessment Guidance

Page 33: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Cost Assessment10 Year Analysis: Average Cost of Electricity is

$0.12/kWh Air Compressor:

Cost of Structure and Install – $23,000

Cost of Operation – $73,000

Present Worth: $96,000 Trompe:

Cost of Install - $46,000 Cost of Operation - $0

Present Worth: $46,000

Trompe:$50,000 Savings!

Page 34: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Outline

Background Approach Taken Summary of Results Sustainability Assessment Cost AssessmentGuidance

Page 35: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Guidance

Key Design Elements: Critical Range

Dependent on Water Flowrate Aspirator Design

25-50% Area Reduction Air-Separation Chamber

Varying Length Following Recommendations:

Improved System Efficiency

Page 36: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Conclusion

Trompes needed for Passive Treatment

Lab experiments Field monitoring Calibrate computer model Design guidance and

recommendations Disseminate Information

Page 37: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Acknowledgements

BioMost, Inc. Kevin Tomkowski Joel Bandstra, PhD Douglas Daley, PE Kelsea Palmer Bruce Leavitt

Page 38: Kevin Kraus, Saint Francis University Environmental Engineering Department, “Trompe Aeration”

Questions?Thank you!