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Swamy Alasandala JNTUK, Kakinada By product Utilization of COCOA

By Products of Cocoa

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By product Utilization of COCOA

Swamy AlasandalaJNTUK, Kakinada

By product Utilization of COCOA

Cocoa Originated in central AmericaForastero, Criollo, and TrinitarioAnnually production 4.5 to 5.1 MMT worldIndia is in 18 Rank At present, the country is producing only 15,600TIndia imported Rs.804 cr in the last year

http://www.thehindubusinessline.com/economy/agri-business/cocoa-production-in-india-likely-to-double-by-2025/article4620172.ece

Cocoa production in the country is expected to double to 30,000 tonnes by 2025, a top official of Directorate of Cashewnut and Cocoa Development Board (DCCD) said today2

Cocoa Exports and Imports around the world(in million metric tones) in 2013 - 2014Country MMT1ivory coast 1.4482Ghana 0.8353Indonesia0.7774Nigeria0.3675Cameroon0.2756Brazil0.2567Ecuador0.1288Mexico0.0829Peru0.07110Dominican Republic0.068World total 4.585

CountryImports of Cocoa beans 1Netherlands0.9162United States0.5963Malaysia 0.4354Belgium &Luxembourg0.4125Germany0.3626France0.1977Spain0.1608Indonesia0.160

954 billion us dollers3

India production year wise yearProduction in tonnes12/1313000201114400201012900200911820200810560

statistics : http://faostat3.fao.org/download/Q/QC/E4

Production of cocoa in india

List of by products Cocoa huskCocoa pulp (Sweating)Cocoa butter Discarded cocoa pods

Husk utilization Potash extraction - 40%Soft soap manufactureFertilizer Dried cocoa pod husk may be used as a feed ingredient Poultry - 10% pigs 25% Sheep 40%.

Fresh/wet pod husk is fed to pigs at 300 g/kg of the ration. Fermentation of cocoa pod husk withPleurotus ostreatusimproves its feeding by 20 %Gum by alcoholic precipitation - used as binder in food & pharma

Cocoa pulp (Sweatings) The fermented sweating has an alcohol level of 710% (w/w).Products that can be made are Soft drinksAlcohols Wines Pectin Jam , jelly, marmaladeVinegar

Flow chart for sweatings

Preparation of soft drinks

Production of wine

Commercial products

Production of pectin Heat sweating for 15 min

Acidify to 3.2 pH

Precipitate by alcohol (60 %)

Filter it

Dry at 60 c

Jam and Jelly preparation

Vinegar production

By products from discarded cocoa beansCocoa butter cocoa butter toilet soap cocoa butter pomade.

Extraction of cocoa butter from discarded cocoa beans

Preparation of toilet soap

Production of cocoa butter pomade

Commercial products

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