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Composting Technologies Saurabh Shah Vice President Environment & Biotech July 01, 2014

Composting Technologies by Excel Industries Limited

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Excel is a pioneer in Municipal Solid Waste Management. Over years, the company has designed and developed several path breaking innovations in composting as a technology for solid waste treatment.

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Page 1: Composting Technologies by Excel Industries Limited

Composting Technologies

Saurabh ShahVice President

Environment & Biotech

July 01, 2014

Page 2: Composting Technologies by Excel Industries Limited

Company Profile• Excel Industries Limited established in 1941 from a kitchen

laboratory

• TATA Group was a stakeholder in the company for 33 years from 1964 to 1997

• Core Business activities of Chemical including intermediaries and Specialty Chemicals

• Excel’s Business of Solid Waste Management– Centralized Municipal Solid Waste Composting– Decentralized Solutions for Waste Management– Soil Management– Bio & Renewable Energy

www.excelind.co.in

Page 3: Composting Technologies by Excel Industries Limited

Company Profile

• Excel Group of Companies

– Excel Industries Limited

– Excel Crop Care Limited

– Transpek Industries Limited

www.excelind.co.in

Page 4: Composting Technologies by Excel Industries Limited

  OWC + Curing System

Capacities of Organic Waste 100 kg/day to 2 MT/day

Potential UsersFactories, IT Companies, Small Municipalities and Gram Panchayats

Segregated/Mixed Segregated

Capex 4 Lacs - 40 Lacs

Opex per kg  5.00 

Infrastructure Required Shed with water supply and power

Area Required 10 sq m for 100 kg/day

Material of Construction SS

Manpower 2 to 10

Output Compost

Organic Waste Converter

www.excelind.co.in

Page 5: Composting Technologies by Excel Industries Limited

OWC machine

Page 6: Composting Technologies by Excel Industries Limited

OWC machine

Page 7: Composting Technologies by Excel Industries Limited

Curing system

Page 8: Composting Technologies by Excel Industries Limited

OWC machine ( Powder coated )

Page 9: Composting Technologies by Excel Industries Limited

  Continuous OWC

Capacities of Organic Waste 2 MT/day to 20 MT/day

Potential UsersMunicipal Wards, Food Processing 

Companies, Large Factories

Segregated/Mixed Mixed

Capex 10 Lacs - 200 Lacs

Opex per kg 4.50 

Infrastructure Required Walled Shed with water and power

Area Required 300 sq m for 2 MT/day

Material of Construction SS

Manpower 5 to 15

Output Compost

Continuous OWC Machine

www.excelind.co.in

Page 10: Composting Technologies by Excel Industries Limited

Continuous OWC machine

Page 11: Composting Technologies by Excel Industries Limited

Turn key project (5 to 20 TPD)- Haldwani APMC Vegetables Market

www.excelind.co.in

Page 12: Composting Technologies by Excel Industries Limited

Bioneer

Capacities of Organic Waste 100 kg/day to 400 kg/day

Potential UsersHotels, Apartment Complexes, 

Companies, Hospitals

Segregated/Mixed Segregated

Capex 7 Lacs - 15 Lacs

Opex per kg 4.00 

Infrastructure Required Roof with power connection

Area Required 20 sq m for 400 kg/day

Material of Construction SS

Manpower 1

Output Compost

Bioneer

www.excelind.co.in

Page 13: Composting Technologies by Excel Industries Limited

Bioneer

Page 14: Composting Technologies by Excel Industries Limited

  OWC + Rotary Curing Large Rotary Curing

Capacities of Organic Waste 500 kg/day to 10 MT/day10 MT/day to 50 

MT/day

Potential Users

Hilly Cities, Industrial Canteens, Large Apartments, Large hotels

Centralized MSW Plants

Segregated/Mixed Segregated Mixed

Capex 10 Lacs - 100 Lacs 100 Lacs - 500 Lacs

Opex per kg 2.75  2.50 

Infrastructure RequiredFoundation with power 

connectionFoundation with 

power connection

Area Required 50 sqm for 500 kg/day 1 - 5 Acres

Material of Construction MS MS

Manpower 2 to 4 5 to 10

Output Compost Compostwww.excelind.co.in

Page 15: Composting Technologies by Excel Industries Limited

Rotary curing system

www.excelind.co.in

Page 16: Composting Technologies by Excel Industries Limited

Large Rotary curing system

Page 17: Composting Technologies by Excel Industries Limited

  Large Turnkey Projects

Capacities of Organic Waste 100 MT/day to 500 MT/day

Potential UsersCentralized MSW Plants, Large Food 

Processing Industries

Segregated/Mixed Mixed

Capex 5 Cr - 30 Cr

Opex per kg 3.50 

Infrastructure Required Large shed required

Area Required 2 - 20 Acres

Material of Construction MS

Manpower 15 to 50

Output Compost

Large MSW Projects

www.excelind.co.in

Page 18: Composting Technologies by Excel Industries Limited

Centralized MSW – Composting Plant Mauritius

www.excelind.co.in

Page 19: Composting Technologies by Excel Industries Limited

Centralized MSW – Composting Plant Mauritius

www.excelind.co.in

Page 20: Composting Technologies by Excel Industries Limited

Centralized MSW – Composting Plant Mauritius

www.excelind.co.in

Page 21: Composting Technologies by Excel Industries Limited

Centralized MSW – Composting Plant Mauritius

www.excelind.co.in

Page 22: Composting Technologies by Excel Industries Limited

Centralized MSW – Composting Plant Mauritius

www.excelind.co.in

Page 23: Composting Technologies by Excel Industries Limited

  Mobile Van Service Model

Capacities of Organic Waste 10 kg/day to 100 kg/day 10 kg/day to 100 kg/day

Potential Users

 Hotels, Apartment Complexes, IT Companies

Restaurants, Small Apartment Complexes, Super markets, Small offices 

Segregated/Mixed Segregated Segregated

Capex 10 Lacs - 15 Lacs 15 Lacs - 30 Lacs

Opex per kg 10.00  15.00 

Infrastructure RequiredCuring Racks / Rotary curing 

or Compost pits

Centralized Curing facility to be owned by entrepreneur

Area Required 5 sq m for 100 kg/dayNo area reqd by 

customers

Material of Construction SS SS

Manpower 2 2 to 5

Output Compost Compost

Page 24: Composting Technologies by Excel Industries Limited

Mobile Van

Page 25: Composting Technologies by Excel Industries Limited

Mobile Van

Page 26: Composting Technologies by Excel Industries Limited

Mobile Van

www.excelind.co.in

Page 27: Composting Technologies by Excel Industries Limited

  Pelletizing machine for garden waste

Capacities of Organic Waste 1 MT/day 

Potential Users Gardens, Public park

Segregated/Mixed Segregated horticulture waste

Capex 15 lac

Opex per kg 5.00

Infrastructure Required Shed with water supply and power

Area Required 200 sq mt

Material of Construction MS

Manpower 5 to 6

Output Palletes

Garden Waste Pelletizing System

www.excelind.co.in

Page 28: Composting Technologies by Excel Industries Limited

Palletizing Machine

Palletizing Machine Operation

Palletizing machine for garden waste

Page 29: Composting Technologies by Excel Industries Limited

Urban Farming – Using Compost to grow own food

www.excelind.co.in

Page 30: Composting Technologies by Excel Industries Limited

Thank YouENVIRON & BIOTECH DIVISIONEXCEL INDUSTRIES LIMITED

184-87, S V ROAD, JOGESHWARI WESTMUMBAI 400 102 – INDIA

TEL: +91 22 6646 4200

www.excelind.co.in