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TBEA XIAN ELECTRIC TECHNOLOGY CO., LTD. TBEA-Inverters-500KW,630KW,1MW-india Jefry Sahayam Project Manager TBEA Xi'an Electric Technology Co., Ltd 7th floor, IRIS Tech Park, Sohna Road, Gurgaon, India. Mobile : 09643282399 09791334595

TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

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Page 1: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA XIAN ELECTRIC

TECHNOLOGY CO., LTD.

TBEA-Inverters-500KW,630KW,1MW-indiaJefry SahayamProject ManagerTBEA Xi'an Electric Technology Co., Ltd7th floor, IRIS Tech Park,

Sohna Road, Gurgaon, India.Mobile : 09643282399

09791334595

Page 2: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 3: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 4: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – Company Introduction

Sales Revenue 6.5 billion USD in 2013

Business Verticals:

Power Transmission & Transformation

Up-to 765kV Transformer, Reactor and EPC

Renewable Energy

Grid-connect Inverter

Silicon Mine

Silicon Wafer,

Crystalline Module

EPC

Advanced Materials

High-voltage Electronic Aluminum Foil

Page 5: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – Company Introduction

Page 6: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – Company Introduction

Globally

Present in 27countries with

34 overseas

branch offices

Established 14Industrial

Parks .

13 in China

&

1 in India

Page 7: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – Company Introduction

Silicon wafer Manufacturing Facility

Module Manufacturing Facility

Inverter Manufacturing Facility

Page 8: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 9: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Solar

Wafers

• Silica Mines and

solar wafersproduced by TBEA

Solar

Modules

• Module

manufacturingline for

polycrystallinetechnology

Solar PV

Inverters

• One of the

biggest suppliersof solar PVInverters.

• Specialization in

central inverters

Transformers

• Manufacturingfacility in Baroda –

Gujarat.

• More than 500

people working in

manufacturing

TBEA – Product Portfolio

TBEA Present Across the Value Chain as One of the Biggest Players in Industry

End to End Solution Provider for Solar PV Industry

EPC

Solution

• TBEA also provides

EPC solution for solarPV farms

• Inhouse team for

design and

commissioning

Solar

Cells

• Manufacture

Solar PV cells inIndustrial parks

Page 10: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 11: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – Central Inverters

CENTRAL INVERTERTERS – INDOOR SOLUTION – (IP-20)

TC500KH

500 KW

Central Inverter

Reliable

• Metal film DC-link capacitance without replaced in 25 years

• Dual power supply redundancy design

• Enclosure is made of quality hot-galvanizing steel sheet,

electrostatic powder coating

Grid-Friendly

• Active power adjusted continuously (0-100%), remote regulation

• Advanced proportion resonance(PR) control technology

• Function of ZERO voltage ride through (ZVRT)

• Adjustable reactive power

TC630KH

630 KW

Central Inverter

Adaptable

• Suitable for high altitude area, without de rating below

3000m

• -30°C~+60° continuously operating, de rating at 55°C

• Multilingual and true color touch monitoring interface

• Multiform communication interface(RS485, Ethernet or

GPRS)

Qualified

• TUV, CE Certification

Page 12: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TC500KH TC630KH

Input (DC)

Max. DC Power 618KW * 714KW

Max. DC Voltage 1000 V

MPPT Voltage Range 500 – 820 V 520 – 820V

Startup Voltage 450V 520V

Max. DC Current 1236 A 1373 A

Independent MPPT Tracking Number 1

Max. Number of Inputs 10

Output (AC)

Nominal AC Power 500 KW 630 KW

Nominal AC Voltage 315 V 340 V

Nominal Grid Frequency 50 Hz / 60 Hz

THD of AC Current < 3 % (nominal power)

Power Factor 0.9 lagging to 0.9 ahead adjustable

Max. AC Current 1099 A 1177 A

Efficiency

Max. Efficiency 98.7%

European Efficiency 98.4%

Mechanical Data

Dimension (W/H/D) 1500 × 2150 × 850mm

Weight 1800 kg 2000 kg

General Data

Ambient Temperature Range –30 to +60 °C (Above 55°C, derating)

Ambient Humidity Range 0 to 95 % (no condensation)

Max. Operating Altitude up to 3,000 m (Above 3000m, derating according to GB/T3859.2)

Night Power Consumption < 80 W

Isolation Type Transformerless

Cooling Method Controlled forced air cooling

Protection Rating IP20

Display and Communication

Display Multilingual and true color touch monitoring

Communication Interface RS485\Ethernet(optional)\GPRS(optional)

Standard Warranty 5 Years

TBEA – Central Inverters

TECHNICAL SPECIFICATIONS – INDOOR SOLUTION – (IP-20)

TC500KH

&

TC630KH

Page 13: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – Central Inverters

CENTRAL INVERTERTERS – OUTDOOR SOLUTION – (IP-54)

TC1250KS

1.25 MW

Central Inverter

Adaptable

• Suitable for high altitude area, without de rating below

3000m

• -30°C~+60°C continuously operating, de rating at 55°C

• Unique anti-wind, cold, heat insulation design, adapt to the

complex application environment

Qualified

• TUV, CE CQC Certifications.

TC1000KS

1 MW

Central Inverter

Reliable

• Mirror-layout structure, achieving optimal power supply

• Wide heat-tolerance design, applicable for 55°C outdoor

temperature environment

• Plant powered and self-powered dual power supply, and

can automatically switch to improve system reliability

• Comprehensive communications, fire protection, video

surveillance design

Grid-Friendly

• Active power adjusted continuously(0-100%), remote regulation

• Function of ZERO voltage ride through (ZVRT)

• Adjustable reactive power

Page 14: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TC1000KS TC1250KS

Input (DC)

Max. DC Input Power 1236KW* 1417 KW

Max. DC Input Voltage 1000 V

MPPT Voltage Range 500 – 820 V 520 – 820 V

Max. DC Current 2472 A 2725A

Number of DC Inputs 14 – 20 20

Max. PV Current per Input 200 A

Earthing Fault Detection Yes

DCOvervoltageSurgeProtection Yes

External Power Supply 380 V /3P4L

Output (AC)

RatedAC Output Power 1000 kW 1250 kW

Number of AC Outputs 2

RatedAC Voltage 315V 340V

Rated Output Current per AC output 916 A 1061 A

Max. AC Output Current 1099 A 1167 A

Grid Frequency Range 49.5 – 50.2 Hz

Total Harmonic Distortion of Grid Current THDi <3%

Power Factor 0.9 lead - 0.9lag, adjustable

ACOvervoltageSurgeProtection Yes

Efficiency

Max. Efficiency 98.7 %

European Efficiency 98.4 %

Mechanical Data

Dimension (W/H/D) 2438 × 2591 × 2991mm

Weight 7t

General Data

Ambient Temperature Range –30 to +60 °C (above 55°C, derating)

Ambient Humidity Range 0 to 95 % (non condensing)

Max. Operating Altitude 3,000 m (above 3000m, derating)

Cooling Method Forced air cooling , speed adjustable

Protection Degree IP54

Data Collection and Communication

RS485 Yes

Fiber-optical communication interface Yes

Protocol Converter Yes

TBEA – Central Inverters

TECHNICAL SPECIFICATIONS – OUTDOOR SOLUTION – (IP-54)

TC1000KS

&

TC1250KS

Page 15: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Technology Trend and Design of TBEA Solar Inverter

Page 16: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Technology trend of central grid-connected

inverters

Investor

Grid company

Operation

Constructionparty

High yield

Lowinvestment

Good grid

compatibility

Highreliability

Easy to

maintain

Easy toinstall

Technologytrend

High efficiency

High integration

Good grid compatibility

High reliability

Easy to install and maintain

Page 17: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

High efficiency inverter design

How to improve the inverter efficiency?

Combined Efficiency(uINV) = ConversionEfficiency (uCON) XMPPTEfficiency (uMPPT)

Page 18: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

High efficiency inverter design

Optimal selection and design ofcore components

OverallLoss

IGBTLoss

ReactorLoss

CoolingLoss

ControlcircuitLoss

• 4th version IGBTmodule,lower VCES

makes conduction lossdecreased by 15%

• switching lossdecreased by 30%

• good heat resistance,and overload ability

• Integrated magnetictechnology is used in

the reactor design• rector efficiencypromotes by 15%

• reactor sizedecreases by 10%

• maximum fanpower loss < 450W• smart control fan,

operate according totemperature and

power output, fanloss decreases by

65%

• efficient powersupply for control

circuit• power consumption

at night < 60w

Page 19: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

High efficiency inverter design

Smart and high accuracyMPPT algorithm

•smart judgement, automatic step lengthchanging, multi model MPPT algorithm

•self-adaptive adjustment for MPPT

voltage lower limit•MPPT static efficiency: 99.9%

•MPPT dynamic efficiency: 99.5%

Page 20: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Minimumswitching

Loss SVPWM

High efficiency inverter design

Advanced heat

dissipation andcontrol system

Energy savingcontrol methodfor the cooling

fan

adjustment

Magneticintegratedtechnology

SmartMPPT

algorithm

• Through above-mentioned hardware and software optimized design, TBEA centralgrid-connected inverter maximum efficiency is higher than 98.7%, European efficiency

can reach 98.4%.

Highefficiency

power

module

Max Efficiency µMAX>98.7%European Efficiency µEURO=98.4%

Page 21: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

500KW

AC Output Voltage: 315VSize: 1.5*0.85*2.2m (W*D*H)

Overload Capability: 120%

integrated

Output Voltage: 340V

Size: 1.5*0.85*2.2(W*D*H)Overload Capability: 110%

Integration design

Power Integration--the highest power density

500KW with DC cabinetintegrated

Output Voltage: 315V

Size: 1.5*0.85*2.2(W*D*H)Overload Capability: 120%

630kWwith DC cabinet

Page 22: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

4 Integration design

Function Integration--optional ammeter and communication device integrated

500KW/630KWinverter

AC Ammeter Ring Network Switch

Optical Fiber Interface

DC Ammeter

Protocol Converter

Page 23: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Integration design

System Integration--smallest inverter station in the industry

Integratetheinverter, DC and AC power distributioncabinets, communicationdevicestogether with thefire extinguisher

and toolbox equipped as well

1MWInverter Station

Mirror Layout of 2*500KW InverterDimension:3.0*2.4*2.6m(L*W*H)

1.25MWInverter Station

Mirror Layout of 2*630KW InverterDimension:3.0*2.4*2.6m(L*W*H)

Page 24: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Excellent grid compatibility

Output current quality in low irradiation condition

PR control is performed in closed loop in the staticcoordinating, not relying on the grid phase angle,and will not be influenced by grid fluctuation. Byusing the PR controller, under 20% loading, theoutput current harmonic will be decreased from

2.8% to 2.28%

Page 25: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Excellent grid compatibility4

Compatible to various grid features

Compatible to standards

GDW617

GB/T 19964

BDEW

Adjustable grid features

Voltage Upper Limit

Voltage Lower Limit

Frequency Upper Limit

Frequency Lower Limit

Page 26: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Excellent grid compatibility

LVRT/ZVRT capability

NormalOpeartion

Grid failureOccurs

Low/Zero voltageride through

Recoverafter failure

LVRT requirement ZVRT requirement

Page 27: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Excellent grid compatibility

Test result of LVRT/ZVRT

Phase A/ B /C voltage drop by 50% Phase A/ B /C voltage drop by 100%

Page 28: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

High reliability design

Be strict in component selection

PowerModule

LV PowerDistribution

AC/DCCapacitor

ICHeat

Dissipation Fan

Page 29: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

High reliability design

Good heat dissipation design, up to 120% overload capability

• Good heat dissipation design: the air flows into the inverter from the frontside and flows outof the inverter from the backside. The inverter can be installed against the wall, to reduce the

length of the air duct and increase the heat dissipation efficiency• Strong overload capability: up to 120% overload capability can be achieved under 50℃; while

derate according to the curve above 50℃

Page 30: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

High reliability design4

Redundancy design for control circuit and power supply

220V AC auxiliarypower supply

SlaveDSP

MasterDSP

Control system

PV array 450-820V

DCpower supply

315V ACpower ofinverter

output

Redundancydesign to ensurehigh reliability

Control circuituses

master & slave DSP to

achieve redundancydesign, increase the

reliability and stabilityof the system.

The power supply ofthe control circuit has3 channels and all the

channels can beswitched on/offautomatically,

depending on thesystem status.

Page 31: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

High reliability design

Comprehensive protection functions

Warning beforepower-on

Self-check duringstart-up process

Real timeprotection during

running status

Warning Info LCD Display Solutions

Fan fault

LCD communication

fault

Temperature sensor

abnormal

Input Breakerdisconnection

24V auxiliary power

supply

DC lightningprotection

AC lightningprotection

W01

LCD communicationfault

W05

DC breakerdisconnected

Redundancy auxiliarypower supply fault

DC lightning

protectionfailure

AC lightningprotection failure

Check fan's powersupply

Check cableconnected to LCD

Check joints at fan'sterminals

Check if DC breakeris closed

Check if auxiliary powersupply is connected well

Check if DC lightningprotection module is

damaged

Check if AC lightning

protection module isdamaged

Page 32: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 33: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – India Investments

TBEA as a group is

committed to invest in

solar PV Industry and has

firm plans to develop India

as the biggest Market.

TBEA has invested 2,500

Cr. INR in Green Energy

Park Project in India –

Gujarat.

Honorable PM, Mr.

Narendra Modi efforts and

TBEA vision for India has

lead to successful

investments in India.

Page 34: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – India Investments

SOLAR PARK IN BARODA (GUJARAT)

Page 35: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

ITEM NO. ACTIVITIES TARGET DATES

START FINISH Dur. In cd

1. Bhilaspur 2/1/11 7/31/11 181

2. Moga 2/8/11 9/30/11 235

3. Lucknow 2/1/11 9/30/11 242

4. Jhatikara 2/1/11 10/30/11 272

5. Meerut 2/15/11 11/30/11 289

6. Bhiwani 4/1/11 1/15/12 290

7. Fatehpur 2/8/11 10/31/11 266

8. Agra 3/15/11 10/31/11 231

General 2/1/11 1/15/12 349

Erection and Commissioning of 19

Nos.(80 MVAr , 765 kV) Reactors. The

worth of the order is INR 93.21 Crores.

(PGCIL)

Supply of Switchyard package for LARA

STPP, Stage-I (2X800MW) The worth of

the order is INR 82.44 Crores. (NTPC)

INR142 Crores, for Extension of 765KV

Raipur Pooling Substation, 765KV

Wardha Substation & 765KV

Aurangabad Substation; 400KV Indore

Substation & 200KV Pirana Substation.

(PGCIL)

TBEA – India Investments

Page 36: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA – India Investments

INDIA CHINA SOLAR MEET (DELHI)

Page 37: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 38: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Customerrequirement

Customercommunication

Problemanalysis

Service Structure India

Responsewithin 1 WORKING DAY

Fieldservice

within 48hours

solvedInformation

recordCustomer

satisfactionCustomer

training

24/7 Service phone:

Problem

Page 39: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Fieldservice

within 48

24/7 Service phone:

• Service Centre in Gujarat –

Baroda.

• Dedicated spareshourscenterin

Baroda and Gurgaon

• Local Service team to support

India projects and installation

• India team taking care of present

India installation.

Problemsolved

Service Structure India

SERVICE CAPABILITY - INDIA

Page 40: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 41: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Service Structure India

Fieldservice

within 48hours

Problemsolved

24/7 Service phone:

Rajastahna – 2 MW Project

SERVICE CAPABILITY - INDIA

Page 42: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

TBEA HAS GLOBALLY INSTALLED 2.5 GW OF INVERTERS AND ARE BACKED BY SOLID

Service Structure India

Fieldservice

within 48hours

Problemsolved

24/7 Service phone:

PERFORMANCE AND EXPERIENCE IN SOLAR

Page 43: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contents

• Company Introduction - TBEA

• Product Portfolio

• TBEA – Central Inverters

• TBEA – India Presence and Investments

• TBEA – Service network and after sales support

• TBEA – Successful Installation in India and Overseas

• Annexure

• Certifications

• World Class Testing facilities

Page 44: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Certification and test facility

Field

servicewithin 48

hours

24/7 Service phone:

Problemsolved

AVAILABLE ON REQUEST

Page 45: TBEA INVERTER-CENTRAL-500KW,630KW,1MW -SOLAR

Contact DetailsJefry

Project Manager – TBEA (India)Email: [email protected]

Mobile: 9643282399,9791334595