SMG book 2015

SMGSmart Maritime Group

We create the world of Shipbuilding from inside


Smart Holding Overview

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Smart-Holding is one of the largest production and investment groups in Ukraine, comprised of companies that share common strategic goals and business principles. Smart-Holding focuses on the industries that are the key sectors of the country's economy. Smart-Holding invests in enterprises in such areas as metals and mining, oil and gas, banking, agriculture, retail, shipbuilding and real estate. Smart-Holding also participates in other projects as a portfolio investor.

Smart-Holding's strategy aims to deliver the effective management of a diversified portfolio of investments, ensuring long term growth in its value. Smart-Holding's enterprises are continuously looking for new business lines that could become development drivers both for the enterprises and the economy of Ukraine

INDUSTRIES:

Metal & Mining Agribusiness Oil & Gas Finance Retail

Shipbuilding Real Estate Building Materials Machine Building

www.smart-maritime.com

Smart Maritime Group Overview

Black Sea

Kherson

Nikolaev

Azov Sea

Smart Maritime Group (SMG) is a major Ukrainian shipbuilding holding and one of the largest shipbuilders in Europe.The Group currently directly owns 2 largest Ukrainian shipyards – Chernomorsky (ChSY) and Kherson (KSY).

Kherson Shipyard

Chernomorsky Shipyard

www.smart-maritime.comSMG

Smart Maritime Group

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Ukraine

Romania

Belorussia

Poland

Smart Maritime Group - Newbuilding and Hull Building


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History

Nowadays

more than thousand ships and vessels of various types and appointments

have been constructed:tsquadron torpedo boats, the linear ships, submarines, cruisers, ice

breakers, tugs, whale-bases, mother ships of the rocket weapon and submarines, floating workshops, Ro-Ro vessels, anti-submarine cruisers, super trawlers-fish factories, vessels for sea-bottom research, aircraft carriers etc.

In the course of the shipyards history

ankers of various modifications, dry cargo vessels, research, ice- breaking and drilling vessels, containers and ore carriers, arctic supply vessels,

The production program is focused on the building of multipurpose vessels, tankers, offshore vessels, tugs,

other type of the vessels as well as hull building and construction of offshore structures.

The yards have the production capacity to perform the full cycle of shipbuilding works, from steel cutting and bending to mounting of the propulsion complex, outfitting works and manufacturing of complicated marine systems

Completion of the vessels by “turnkey” is carried out with the involvement of the local and foreign companies for electrical installation, insulation, accommodation and HVAC works.

Smart Maritime Group - Shiprepair and Conversion



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Annually about 60 vessels of various types undergo repair and conversion on the shipyards’ slipways.

Shipyards offers repairs and conversion-related services such as:

џ Docking, determination (determining of defects) and repair of the hull, the shaft line;

џ All kind of surface cleaning and painting;џ Repair electrical equipment, ship mechanisms, pipelines

and overboard fittingsџ Repair of rudder-propeller installation;џ Repair of ship machinery and gears;џ Repair of electric and radio-navigational equipment;џ Repair of living and service spaces;џ Repair of main engines, auxiliary and emergency diesel-

generators, cooling plants;џ Survey of FI-FI, life-saving and survival equipment;џ Modernization and reconstruction of vessel in accordance

with Class requirements.

The chosen of repair technology is always carefully adjusted with the shipowner.All phases of shiprepair works there is a strict quality control, as well as technological and constructive repair accompaniment. Repair of ships is carried out under the supervision of the inspectors of Classification Societies, declared by the ship owner.

We offers ship repair and conversion services at the best price terms and conditions

Kherson Shipyard Production Facilities



Parameters Production Site No1 Production Site No2 Piers

Maximum Length 180,0 m 140,0 m 995,0 m

Maximum Width 25,3 m 32,0 m -

Maximum Launching Draft 4,7 m 4,0 m 7,0

Launching Weight 8000 t 6000 t -

Maximum Cranes Capacity 160 t 100 t 100 t

Technical Data

Kherson Shipyard Production Facilities

BUILDING BERTH PRODUCTIONFormation of Hulls takes place on two construction sites. Hull assembly is implemented by sequence positional method of joining units along the length of the vessel. The vessel’s motion along the building berth is made by means of 150 to 200 tlc ship trolleys, mounted into trains

BUILDING SITE No1Blocks up to 2000 tons are formed in the Large Block Assembly Building (LBAB) to be transported onto 2 construction slipway lines, 300 m long each with flow-line production method, equipped with 50 tons overhead and 80/63/10 tons portal cranes. The LBAB is equipped with 50-100 tons cranes. Ready blocks are transported by the 2500 tons transborder. To move large blocks a train of hydraulic trolleys 150-200 tons is used. The site ensures construction of vessels up to 180,0 m long, 25,3 m wide and launching weight 8,000 tons with launching through the flooding docking chamber. Afloat vessel is moved sidewise to the building berth.

BUILDING SITE No2Hull forming is performed on a covered slipway on 2 lines, 240 m long and 36 m wide each. The site allows to build ships up to 140 m long and 32 m wide, 6,000 tons of launching weight with launching on inclined trolleys.

Straightening,shotblasting and cutting of rolled metal plates 3-50 mm thick, size 3200 x 16000 mm on plasma flame and gas cutting automatically programmed machines.

Shipyard equipped with mechanized line ESAB for assembly of flat sections 16 x 16 m with automatic welding plates and framing.For transportation of units with weight up to 100 t, used special trailers of SCHEUERLE Company, Germany, for transportation of units with the weight up to 215 t, used Transporting Platform of KAMAG Co., Germany.



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Production Scheme of Building Site No1

Production Scheme of Building Site No2

Chernomorsky Shipyard Production Facilities



Slipway 0 Slipway 1 Floating Dock

330,0 m 290,0 m 120,0 m

41,0 m 33,0 m 40,0 m

10,0 m 10,0 m 10,0

24 000 t 10 000 t 9 000 t

Parameters

Maximum Length

Maximum Width

Maximum Launching Draft

Launching Weigth

Maximum Cranes Capacity 900 t 75 t 5 t

Technical Data

Chernomorsky Shipyard Production Facilities

FLOW-LINE PRODUCTIONThe scheme allows to organize serial production of ships and vessels on the horizontal slipway in the covered berth of 400 m at length up to 7 000 tons of launching mass and up to 120 m length. Flow-Line Production Scheme is ideal for carrying out dock repair of ships with the execution of necessary hull, pipe, mechanical and installation works. The scheme provides everything necessary for docking operations of inspection and resurvey of vessels by the Classification Societies.

INCLINED SLIPWAY Slipway dedicated for ships of total launching weight up to 24 000 tons construction. Slipway plate of total area over 13 000 m2 for assembling of outfitted hull blocks up to 1250 t. with further assembling on the slipway. Equipped with 2 frame cranes 900 tons lifting capacity each and 4 portal cranes 80 tons.

INCLINED SLIPWAY “1” Slipway dedicated for ships of total launching weight up to 10 000 tons. Equipped with portal cranes 80 tons lifting capacity, allowing assembly of blocks up to 160 tons. Flow line production dedicated for ships construction of launching weight up to 3500 tons and up to 17m wide.

Workshop machine tool population includes 3 thermal cutting lines for metal of 3-100 mm thickness and maximum size 3000х12000 mm, equipped with 10 machines, wide range of plate-bending and pressing equipment providing for bending of sheet steel (up to 60 mm thick)

4-bay building equipped with welded framing, bottom framing and non-typical flat sections fabrication lines.Sections from workshop to paint chamber, to slipways and SLP are transported by MAFI truck trailer 350 TLC and yard's railway transport.

“0”



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Production Scheme

Smart Maritime Group Hull Building

Length o.a. 91,00 m Depth 9,60 mBreath 22,00 m DWT 4161 t

Project VS 491 CD



4 Units

2009-2010


Project VS 470 Mk II2008

1 Unit


Project UT 734 N

2007

Length o.a. 30,50 m Depth 6,20 mBreath 10,50 m Weight 200 t

Project Suction Anchors

2012

1 Unit 6 Units

28 Hulls and 6 offshore structures have been delivered by SMG for the last years: Hulls of AHTS, PSV and Reefers Vessels for Norwegian Customers and 6 Suction Anchors for Italian Offshore Construction Company.

Smart Maritime Group Hull Building



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Project MM 80 Reefer Mk II

4 Units

2006-2007

Length o.a. 89,50 m Depth 8,00 mBreath 13,70 m

Project C/151

2008

1 Unit

Length o.a. 110-134,68 m Depth 4,52-5,25 mBreath 11,4-11,45 m

Project CT 207, CT 707, Veka-125, TIOLI

2008-2011


Project CF 3850

2010-2012

12 Units 5 Units

Hull Series of Tankers and Combi Freighters for the Dutch Customers and Hull of Multipurpose Dry Cargo Vessel for Spanish Customer. All Hulls were built with large scope of outfitting works.

Smart Maritime Group Tugbuilding



Length o.a. 31,60 m Depth 4,80 mBreath 10,20 m BP 45 t

Project G06F

2002

Briz Yug

Length o.a. 31,60 Depth 4,80 mBreath 10,20 BP 50 t

Project G06L

2002


Project G06L

2002

Lviv

Ukrtansnafta

Length o.a. 19,50 Depth 2,80 mBreath 8,70 BP 6,3 t

Project G12C

2003

Atlant

10 Tugboats of different types and purposes have been delivered by SMG for the last years: Tugboats from 6,3 t BP till 50 t BP were delivered for Ukrainian Ports and Towing Companies.




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Project G07B

H. Kanter

2002


Project G06K2002

Bakay


Project G06S

2003

Jupiter


Project 16601

Mars

2000

Tugboats from 35 t BP till 65 t BP were delivered for operation in Baltic and Nord Sea Regions. Tugboats were designed with high Ice Class, FiFi and Escort Class notations.





Project G07BL

Orion

2013


Project G07BM

2008

Castor


Project T2440

TBN

2015UNDER CONSTRUCTIO

N


Project T2440

TBN

2015UNDER CONSTRUCTIO

N

For the time being 2 Tugboat Projects under construction at the Kherson Shipyard production facilities. Tugs to be built under Russian Maritime Register in compliance with KM µ Ice 3 R2 AUT 1 FF3WS tug.

Smart Maritime Group Turnkey Projects



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Length o.a. 148,85 m Depth 6,00 mBreath 16,70 m DWT 7030/5428 t

Project RST 27

SVL LibertySVL UnitySVL Loyalty


Project RST 26

Gloster 1

20132013


Project RSD 58

Leda


Project RSD 20

2009

St. Nicolas

2013

20 Complete Vessels of different types and purposes have been delivered by SMG for the last years: Product and Chemical Tankers of Sea - River Type for Russian Customers.

Smart Maritime Group Turnkey Projects




Project 1171 M

Alpha

2010


Project RSD 11

10 Units

2005-2011


Project CNF03.01

20072008

SmatFerrus


Project 11784

Conro Trader

2011

Dry Cargo Vessel of Sea - River Type for Ukrainian and Russian Customers. Railroad Ferries were delivered for operation in Black Sea Region for Georgian and Russian Customers.

Quality of Works and Awards

The Shipyards, its structural divisions and technological processes, have been certified by Classification Societies IACS members (International Association of Classification Societies).

The Company Quality Management System conforms to ISO 9001:2008 International Standard, which is verified by the Certificate, issued by the "Russian Maritime Register of Shipping" Certification Association as well as by the Register of Shipping of Ukraine.

The Shipyard has been awarded by the German Lloyd Approval Certificate to conduct welding works on Metal Hulls and Pipelines and to conduct Hull Structure Thickness Measurements

The introduction of the Quality Management System and the periodical Auditing Inspections are the strategic focus of the Company.

The main focus of the Company is concentrated on Vessels Designing Construction, Repair and Modernization, Metal Structures Production and Port Services and lies in:

џ Constant Quality Improvementџ World Best Practice Implementationџ Meeting Highest Demands for Terms and Qualityџ Constant Investing in Shipyard Modernizationџ Long-Term Relations with Customers Establishment

The Quality Management System effectiveness is one of the most important indicators of SMS’s competitiveness on international markets.



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Smart Maritime Group LLC1 Karantinny OstrovKherson, [email protected]: +38 (0552) 41 39 [email protected]: +38 (0552) 41 11 19www.smart-maritime.com

www.smart-maritime.com

Engineering

SMG book 2015